Automatic grouting and coating equipment for filtering material

Abstract

The utility model relates to grouting and coating equipment, in particular to automatic grouting and coating equipment for a filter material. Comprising a transparent cover body, a workbench, a manipulator, a conveying assembly, a grouting assembly and a draining assembly; the workbench comprises a table top, the transparent cover body is arranged on the table top, the mechanical arm, the conveying assembly, the grouting assembly and the draining assembly are arranged in the transparent cover body, one end of the conveying assembly penetrates through the transparent cover body, and the conveying assembly can move towards the inside and the outside of the transparent cover body. The manipulator is used for moving the filter material among the conveying assembly, the grouting assembly and the draining assembly; material liquid drained by the draining assembly can be discharged out of the transparent cover body. According to the device, the filter brick coating process can be completed in a standardized and large-scale manner, and the time can be kept consistent in the grouting, feed liquid standing and emptying standing processes through the cooperation of the rotatable manipulator, the grouting assembly and the draining assembly, so that the product quality is stable.

Description

Technical Field

[0001] The utility model relates to grouting and coating equipment, in particular to automatic grouting and coating equipment for filter materials. Background Art

[0002] Silicon carbide ceramic filter materials are mainly divided into base materials and filter membrane materials. The base materials are mainly silicon carbide and clay-bonded crystalline materials. The membrane materials are inorganic single crystal materials such as mullite and silicon carbide with a particle size distribution of 0.1um-100um, which are resistant to acid and alkali, abrasion and high temperature. The material crystals have good repeatability and good bonding with the base materials of the filter materials. After the subsequent sintering process, it can be resistant to delamination and erosion at room temperature and high temperature environments below 1000 degrees Celsius without delamination.

[0003] At present, the membrane-forming technology mainly relies on manual construction. The membrane-forming slurry is added to the surface of the material that needs to be membrane-formed. After the membrane is formed, the excess residual liquid is manually dumped out. After standing for a period of time, personnel are required to adjust the filter material 180 degrees from the original vertical upward, and turn the injection port vertically downward to pour out the filled liquid. It is also necessary to make sure that there is no residual liquid in the filter material. During the implementation of the working conditions, it is completely completed manually and requires multiple operators. Therefore, it is inevitable that the operation time is different, the standing time is different, and there is residual liquid in the dumped liquid. These uncontrollable factors lead to uneven product quality and even damage the product during the process. Utility Model Content

[0004] Technical purpose: In order to overcome the deficiencies in the prior art, the utility model provides an automatic grouting and coating equipment for filter materials.

[0005] Technical solution: To achieve the above-mentioned purpose, the utility model discloses an automatic grouting and coating equipment for filter materials, comprising a transparent cover, a workbench, a manipulator, a conveying component, a grouting component, and a draining component; the workbench comprises a table top, the transparent cover is arranged on the surface of the table top, the manipulator, the conveying component, the grouting component, and the draining component are arranged in the transparent cover, one end of the conveying component passes through the transparent cover, the conveying component can reciprocate in the inside and outside directions of the transparent cover, the manipulator is used to move the filter material between the conveying component, the grouting component, and the draining component; the liquid controlled by the draining component can be discharged outside the transparent cover.

[0006] Furthermore, a hole is provided at the lower end of the transparent cover body for a conveying component and filter material to pass through, and the conveying component includes a slide rail and an inlet and outlet tray; the slide rail is connected to the table top, one end of the slide rail passes through the hole into the interior of the transparent cover body, and the other end of the slide rail extends out of the hole; proximity switches and limit switches are provided at the front and rear ends of the inlet and outlet tray, and material detectors and alarms are provided on the left and right sides of the inlet and outlet tray, the inlet and outlet tray is connected to the slide rail, and a groove for fixing the filter material is provided in the inlet and outlet tray.

[0007] Furthermore, the manipulator includes a base, a first rotating axis that can rotate left and right, a second rotating axis and a third rotating axis, a first rocker arm and a second rocker arm that can swing up and down, and a mechanical clamp for grabbing the filter material; one end of the first rotating axis is connected to the base, the other end of the first rotating axis is connected to the first rocker arm, the first rocker arm is connected to the second rocker arm, the second rocker arm is connected to the second rotating axis, the second rotating axis is connected to the third rotating axis, and the third rotating axis is connected to the mechanical clamp; the third rotating axis drives the mechanical clamp to clamp the filter material for forward and reverse rotation.

[0008] Furthermore, the draining assembly includes a first bracket and a clamping frame; the clamping frame is arranged on the first bracket, and the clamping frame is inclined relative to the table top.

[0009] Furthermore, the grouting assembly includes a material injection point, a second bracket, and a hopper; the material injection point is arranged on the second bracket, a first pipeline extends from the bottom end of the hopper and passes through the second bracket to communicate with the material injection point, a second pipeline extends from the top end of the hopper and communicates with an external material valve, and the second pipeline passes through a transparent cover.

[0010] Furthermore, it also includes a recovery component, which includes a liquid flow trough, a collector, and a liquid suction machine; the liquid flow trough is arranged on the table, the liquid flow trough is arranged at the injection point and directly below the clamping frame, and the liquid suction machine is arranged on one side of the workbench; a liquid leakage port is opened at one end of the liquid flow trough, and the liquid leakage port passes through the table and is connected with the collector, the collector is connected to the bottom of the table, and a through hole is opened at one end of the collector facing the outside of the transparent cover, and the collector and the liquid suction machine are connected through a third pipeline.

[0011] Furthermore, an electric control component for operating the control device is also arranged inside the workbench.

[0012] Furthermore, it also includes an operation screen, which is hung on the outer surface of the transparent cover and connected to the electric control component.

[0013] The beneficial effects of the utility model are:

[0014] 1. This device can complete the filter brick coating process in a standardized and large-scale manner. Through the cooperation between the rotatable manipulator, the grouting assembly, and the draining assembly, the time for grouting, liquid standing, and emptying and standing can be kept consistent, so that the product quality is stable.

[0015] 2. This device uses a complete set of equipment to achieve high integration in the film-forming process, reduce process space and manpower occupation, lower labor costs, and fewer workers can complete several process sections.

[0016] 3. By using the operation screen, you can set the work program more conveniently, input the preset program and control each process through the electronic control components to improve production quality and reduce uncontrollable factors.

[0017] 4. The inclined clamping frame in the draining component can drain the excess liquid more conveniently and quickly, and the excess liquid can be recovered through the recovery component to prevent waste and save costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional schematic diagram of the automatic grouting and coating equipment for filter materials;

[0019] Figure 2 A three-dimensional schematic diagram of the automatic grouting and coating equipment for filter materials without the transparent cover;

[0020] Figure 3 This is a three-dimensional schematic diagram of the rear of the automatic grouting and coating equipment for filter materials without the transparent cover.

[0021] In the figure, 1, workbench; 101, table top; 2, transparent cover; 3, conveying component; 301, slide rail; 302, inlet and outlet tray; 303, hole; 4, manipulator; 401, base; 402, first rotating axis; 403, first rocker arm; 404, second rocker arm; 405, second rotating axis; 406, third rotating axis; 407, mechanical clamp; 5, grouting component; 501, injection point; 502, second bracket; 503, first pipeline; 504, hopper; 505, second pipeline; 6, draining component; 601, first bracket; 602, clamping frame; 7, recovery component; 701, liquid flow trough; 702, liquid leakage port; 703, collector; 704, third pipeline; 705, liquid suction machine; 8, electronic control component; 9, operation screen; 10, filter material. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1 To Attachment Figure 3 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention.

[0023] An automatic grouting and coating device for filter materials comprises a transparent cover 2, a workbench 1, a manipulator 4, a conveying component 3, a grouting component 5, a draining component 6, a recycling component 7, an electric control component 8, and an operation screen 9.

[0024] A tabletop 101 is provided at the upper end of the workbench 1, and a storage space for placing items is reserved inside the workbench 1. An electric control component 8 is arranged in the storage space, and the electric control component 8 is used to control the operation of the entire device.

[0025] The transparent cover 2 is arranged on the table 101, the operation screen 9 is installed on the outer surface of the transparent cover 2, and the manipulator 4, the conveying assembly 3, the grouting assembly 5, and the draining assembly 6 are arranged inside the transparent cover 2. One end of the conveying assembly 3 extends outward through the transparent cover 2, and the lower end of the transparent cover 2 is provided with a hole for the conveying assembly 3 and the filter material 10 to pass through, and the conveying assembly 3 can move in and out of the transparent cover 2. The manipulator 4 is used to move the filter material 10 between the conveying assembly, the grouting assembly 5, and the draining assembly 6, and they are all within the working range of the manipulator 4, and the liquid controlled by the draining assembly 6 can be discharged outside the transparent cover 2. The operation screen 9 is connected to the electric control assembly 8, and the operation screen 9 controls the electric control assembly 8 to work.

[0026] The conveying assembly 3 includes a slide rail 301 and an inlet and outlet tray 302. The slide rail 301 is connected to the table 101, one end of the slide rail 301 passes through the hole to enter the transparent cover 2, and the other end of the slide rail 301 extends out of the hole 303. The inlet and outlet tray 302 is provided with a proximity switch and a limit switch at both ends, and a material detector and an alarm are provided on the left and right sides of the inlet and outlet tray 302. The proximity switch and the limit switch make the inlet and outlet tray 302 automatically stop after moving to the set position. The function of the material detector is to detect that there is no material in the inlet and outlet tray 302 and stop automatically. The alarm will automatically stop the equipment after sensing other materials or people approaching the alarm area to prevent personal injury or equipment damage. The inlet and outlet tray 302 is slidably connected to the slide rail 301, and a groove for fixing the filter material 10 is provided in the inlet and outlet tray 302. After the material is put into the inlet and outlet tray 302, the material detector detects that there is filter material 10 in the inlet and outlet tray 302. After the personnel leave the range of the alarm, the inlet and outlet tray 302 moves on the slide rail 301 toward the transparent cover 2. After moving into the transparent cover 2, it will stop inside the transparent cover 2 through the action of the proximity switch and the limit switch and wait for the next step.

[0027] The manipulator 4 includes a base 401, a first rotating shaft 402 and a second rotating shaft 405 that can rotate left and right, a first rocker arm 403 and a second rocker arm 404 that can swing up and down, and a mechanical clamp 407 for grabbing the filter material 10. One end of the first rotating shaft 402 is connected to the base 401, the other end of the first rotating shaft 402 is connected to the first rocker arm 403, the first rocker arm 403 is connected to the second rocker arm 404, the second rocker arm 404 is connected to the second rotating shaft 405, the second rotating shaft 405 is connected to the third rotating shaft 406, and the third rotating shaft 406 is connected to the mechanical clamp 407. The first rotating shaft 402 drives the first rocker arm 403 to rotate left and right, the first rocker arm 403 and the second rocker arm 404 can swing up and down in cooperation, the second rotating shaft 405 drives the mechanical clamp 407 to rotate left and right, and the third rotating shaft 406 drives the mechanical clamp 407 to rotate forward and reverse. The robot 4 uses the mechanical gripper 407 to clamp the filter material 10 in the conveying component 3 and transport it to the grouting component 5, and retrieves the workpiece after the draining component 6 is completed and places it on the conveying component 3.

[0028] The grouting assembly 5 includes a material injection point 501, a second bracket 502, and a hopper 504. The material injection point 501 is arranged on the second bracket 502, the first pipeline 503 extends from the bottom end of the hopper 504 through the second bracket 502 and is connected to the material injection point 501, the second pipeline 505 extends from the top end of the hopper 504 and is connected to the external material valve, and the second pipeline 505 passes through the transparent cover 2 and is connected to the external material valve. During grouting, the external material valve pumps the liquid into the hopper 504, the manipulator 4 moves the filter material 10 to the bottom of the material injection point 501, the material injection point 501 absorbs the liquid and injects it into the filter material 10, and after the liquid is filled, it is allowed to stand still. The purpose of this standing time is to allow the film-forming material in the liquid to evenly cover the surface of the filter material 10 substrate under the action of the liquid surface tension and reach a certain covering thickness, while waiting to enter the next process.

[0029] The draining assembly 6 includes a first bracket 601 and a clamping frame 602. The clamping frame 602 is arranged on the first bracket 601, and the clamping frame 602 is in an inclined state relative to the table 101. The clamping frame 602 has an inclined state, and the clamping frame 602 in an inclined state can make the liquid in the filter material 10 flow out faster and reduce residue. When the filter material 10 is filled and left to stand, the mechanical clamping claw 407 of the manipulator 4 rotates to hang the filter material 10 upside down in the clamping frame 602, so that the excess liquid flows out, and the filled liquid is poured out, and it is necessary to make sure that there is no residual liquid in the filter material 10. After the placement is completed, the manipulator 4 returns to the initial position at the same time. After the draining and liquid control is completed, the manipulator 4 removes the filter material 10 and returns it to the inlet and outlet tray 302, and the inlet and outlet tray 302 and the manipulator 4 return to the initial position.

[0030] The recovery component 7 includes a liquid flow trough 701, a collector 703, and a liquid suction machine 705. The liquid flow trough 701 is arranged on the table 101, and the liquid flow trough 701 is arranged directly below the injection point 501 and the clamping frame 602. The liquid suction machine 705 is arranged on one side of the workbench 1. A liquid leakage port 702 is opened at one end of the liquid flow trough 701, and the liquid leakage port 702 passes through the table 101 and communicates with the collector 703. The collector 703 is connected to the bottom end of the table 101, and a through hole is opened at one end of the collector 703 facing the transparent cover 2. A third pipeline 704 is opened between the collector 703 and the liquid suction machine 705. When the clamping frame 602 is drained, the excess liquid will flow downward along the filter material 10, enter the liquid flow trough 701, flow into the liquid inlet 702 and then into the collector 703, and then be collected again through the third pipeline 704 between the collector 703 and the liquid suction machine 705.

[0031] The specific usage of this device is:

[0032] When it is necessary to open, the filter material 10 is placed in the inlet and outlet tray 302, the feed liquid is fully replenished, and a fixed program is set on the operation screen 9. After the personnel leave the alarm area, the feed tray starts to move to the specified position, and the manipulator 4 clamps the filter material 10. After the filter material 10 is taken away, the inlet and outlet tray 302 returns to the starting point. The manipulator 4 clamps the filter material 10 and moves it to the specified position of the injection port, and adds liquid by a preset amount. After the feed liquid is injected, the manipulator 4 is left to stand, and the function of this standing time is to allow the film-forming material in the feed liquid to evenly cover the surface of the filter material 10 material substrate under the action of the liquid surface tension and reach a certain covering thickness. After standing still, the manipulator 4 clamps the filter material 10 and moves it to the draining component 6, and the manipulator 4 flips the filter material 10. After flipping, the manipulator 4 places the filter material 10 on the clamping frame 602. After the manipulator 4 releases the filter material 10, when the excess feed liquid in the filter material 10 is emptied, the manipulator 4 returns to the initial position at the same time. The discharged liquid flows into the liquid suction machine 705 through the collector 703 and is collected. After the emptying is completed, the feed tray 302 reaches the specified position, the manipulator 4 removes the filter material 10 from the clamping frame 602 and places it in the feed tray 302, and the feed tray 302 and the manipulator 4 return to the starting position.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic grouting and coating equipment for filter materials, characterized in that: The invention comprises a transparent cover (2), a workbench (1), a manipulator (4), a conveying assembly (3), a grouting assembly (5), and a draining assembly (6); the workbench (1) comprises a tabletop (101); the transparent cover (2) is arranged on the surface of the tabletop (101); the manipulator (4), the conveying assembly (3), the grouting assembly (5), and the draining assembly (6) are arranged inside the transparent cover (2); one end of the conveying assembly (3) passes through the transparent cover (2); the conveying assembly (3) can reciprocate in the inside and outside directions of the transparent cover (2); the manipulator (4) is used to move the filter material (10) between the conveying assembly (3), the grouting assembly (5), and the draining assembly (6); the liquid discharged by the draining assembly (6) can be discharged outside the transparent cover (2).

2. The automatic grouting and coating equipment for filter materials according to claim 1 is characterized in that: The lower end of the transparent cover (2) is provided with a hole (303) for the conveying component (3) and the filter material (10) to pass through, and the conveying component (3) comprises a slide rail (301) and an inlet and outlet tray (302); the slide rail (301) is connected to the table top (101), one end of the slide rail (301) passes through the hole (303) to enter the interior of the transparent cover (2), and the other end of the slide rail (301) extends out of the hole (303); the front and rear ends of the inlet and outlet tray (302) are provided with a proximity switch and a limit switch, the left and right sides of the inlet and outlet tray (302) are provided with a material detector and an alarm, the inlet and outlet tray (302) is connected to the slide rail (301), and a groove for fixing the filter material (10) is provided in the inlet and outlet tray (302).

3. The automatic grouting and coating equipment for filter materials according to claim 2 is characterized in that: The manipulator (4) comprises a base (401), a first rotating shaft (402) that can rotate left and right, a second rotating shaft (405) and a third rotating shaft (406), a first rocker arm (403) and a second rocker arm (404) that can swing up and down, and a mechanical clamp (407) for grabbing the filter material (10); one end of the first rotating shaft (402) is connected to the base (401), the other end of the first rotating shaft (402) is connected to the first rocker arm (403), the first rocker arm (403) is connected to the second rocker arm (404), the second rocker arm (404) is connected to the second rotating shaft (405), the second rotating shaft (405) is connected to the third rotating shaft (406), and the third rotating shaft (406) is connected to the mechanical clamp (407); the third rotating shaft (406) drives the mechanical clamp (407) to clamp the filter material (10) for forward and reverse rotation.

4. The automatic grouting and coating equipment for filter materials according to claim 3 is characterized in that: The draining assembly (6) comprises a first bracket (601) and a clamping frame (602); the clamping frame (602) is arranged on the first bracket (601), and the clamping frame (602) is in an inclined state relative to the table top (101).

5. The automatic grouting and coating equipment for filter materials according to claim 4 is characterized in that: The grouting assembly (5) comprises a material injection point (501), a second bracket (502), and a hopper (504); the material injection point (501) is arranged on the second bracket (502); a first pipeline (503) extends from the bottom end of the hopper (504) and passes through the second bracket (502) to communicate with the material injection point (501); a second pipeline (505) extends from the top end of the hopper (504) to communicate with an external material valve; and the second pipeline (505) passes through the transparent cover (2).

6. The automatic grouting and coating equipment for filter materials according to claim 5 is characterized in that: The invention also comprises a recovery component (7), wherein the recovery component (7) comprises a liquid flow trough (701), a collector (703), and a liquid suction machine (705); the liquid flow trough (701) is arranged on the table (101), the liquid flow trough (701) is arranged directly below the injection point (501) and the clamping frame (602), and the liquid suction machine (705) is arranged on one side of the workbench (1); a liquid leakage port (702) is provided at one end of the liquid flow trough (701), the liquid leakage port (702) passes through the table (101) and is connected to the collector (703), the collector (703) is connected to the bottom end of the table (101), a through hole is provided at one end of the collector (703) facing the outside of the transparent cover body (2), and the collector (703) and the liquid suction machine (705) are connected via a third pipeline (704).

7. The automatic grouting and coating equipment for filter materials according to claim 6 is characterized in that: An electric control component (8) for controlling the operation of the device is also arranged inside the workbench (1).

8. The automatic grouting and coating equipment for filter materials according to claim 7 is characterized in that: It also comprises an operating screen (9), wherein the operating screen (9) is hung on the outer surface of the transparent cover body (2), and the operating screen (9) is connected to the electric control component (8).

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