Ceramic and rock plate cutting machine

By designing the first cutting mechanism and the second cutting mechanism of the ceramic and rock slab cutting machine, combined with the moving component and the stopping ruler structure, the shortcomings in the existing equipment in terms of cutting efficiency and applicability are solved, and an efficient and automated cutting process is achieved, which is suitable for the cutting needs of small batches and variable sizes.

CN222538026UActive Publication Date: 2025-02-28FOSHAN MAOSHENG ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420915458.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-02-28
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

Existing ceramic or stone cutting machines have shortcomings in cutting efficiency and applicability, especially when cutting into three parts, existing equipment requires multiple operations and is inefficient; while high-efficiency equipment is high in weight, applicability and cost.

Method used

A ceramic and stone slab cutting machine is designed, adopting a structure including a first cutting mechanism and a second cutting mechanism. The first cutting mechanism and the second cutting mechanism are respectively suspended on the conveying mechanism. The lateral movement and vertical lifting of the tool are achieved through the moving components and the cantilever structure, and the cutting size is automatically adjusted with the scale structure.

Benefits of technology

It realizes efficient cutting of workpieces into three parts, and can adjust the cutting size according to needs, saves manpower, has wide applicability, and is relatively compact in equipment, reducing production site demand.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of ceramic rock plate processing equipment, and particularly discloses a ceramic and rock plate cutting machine which comprises a rack, a conveying mechanism, a second cutting mechanism and a first cutting mechanism, the first cutting mechanism comprises a first cantilever and a first cutting knife set, and the first cutting knife set is arranged on the first cantilever; the first cutting mechanism comprises a first cantilever and a first cutting knife group, the first cutting knife group moves on the first cantilever in a limiting manner, the second cutting mechanism comprises a second cantilever and a second cutting knife group, the first cantilever and the second cantilever are fixedly connected with the same side of the rack respectively, and the first cutting knife group and the second cutting knife group are hung on the conveying mechanism respectively. According to the utility model, large workpieces can be efficiently cut, the cut size can be adjusted, small-batch and variable-size cutting is finally realized, a large amount of manual operation is saved, the production site required for cutting the workpieces with the same size is smaller, the production site is saved, the cutting efficiency is improved, the applicability is wide, and the manufacturing cost is low.
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Description

Technical Field

[0001] The utility model relates to the field of ceramic rock plate processing equipment, in particular to ceramic rock plate cutting equipment. Background Art

[0002] At present, ceramic or rock slab cutting machines mainly include two types of machines. One type of machine has a set of cutting tools, and the specific position of the cutting tools is fixed. The size of the plate to be cut is controlled by adjusting the stopper that abuts against the ceramic or rock slab. This type of machine is cheap, occupies a small area, and has wide applicability. However, if the plate needs to be cut into three parts, the ceramic or rock slab needs to be cut twice, and the cutting efficiency is low; the other type of machine has two sets of cutting tools, both of which are movable. The position of the moving tools can control the size of the plate cutting. This type of machine can realize cutting of multiple sizes at one time, and the cutting efficiency is high. However, since the two sets of cutting tools are arranged above the conveying mechanism, and each set of cutting tools has matching driving equipment and moving equipment, the overall weight is relatively large. Therefore, in order to ensure the load-bearing capacity, the whole set of cutting tools is mounted on the conveying equipment using a gantry. Therefore, the width of the conveying equipment is inevitably limited by the gantry, so the width of the cut plate is also limited by the gantry, with low applicability and high cost.

[0003] The technical problem to be solved by this application is: how to design a ceramic rock slab cutting device with wide applicability and high cutting efficiency. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide a ceramic and rock slab cutting machine.

[0005] The technical solution adopted by the utility model is: a ceramic and rock slab cutting machine, including a frame, a conveying mechanism, a first cutting mechanism and a second cutting mechanism, the first cutting mechanism including a first cantilever and a first cutting knife group, the first cutting knife group is arranged on the first cantilever, the first cutting knife group moves within the upper limit of the second cantilever, the second cutting mechanism including a second cantilever and a second cutting knife group, the first cantilever and the second cantilever are respectively fixedly connected to the same side of the frame, and the first cutting knife group and the second cutting knife group are respectively suspended on the conveying mechanism.

[0006] In some embodiments, the first cutting mechanism includes a moving assembly, the moving assembly includes a moving screw, a sliding seat and a moving drive motor, the first cutting knife group and the first trimming knife group are arranged on the sliding seat, the moving screw and the sliding seat are threadedly connected, and the output end of the moving drive motor is fixedly connected to the moving screw.

[0007] In some embodiments, the length of the first cantilever is longer than the length of the second cantilever.

[0008] In some embodiments, it includes a ruler structure, which is arranged below the second cantilever. The ruler structure includes a movable ruler, a ruler supporting seat, a ruler screw, a ruler driving motor and a ruler connecting seat. The ruler connecting seat is fixedly connected to the movable ruler, and the movable ruler is arranged on a side close to the cutting knife group. The output end of the ruler driving motor is fixedly connected to the ruler screw, and the fixed end is fixedly connected to the ruler supporting seat. The ruler connecting seat is threadedly connected to the ruler screw.

[0009] In some embodiments, the frame is provided with a supporting wheel disc, which is arranged on a side of the conveying mechanism away from the ruler structure, and one side of the supporting wheel disc is fixedly connected to the frame.

[0010] In some embodiments, a first fixed seat is provided on one side of the sliding seat, the first cutting knife group is fixedly mounted on the first fixed seat, and the sliding seat is provided with a first lifting motor, which drives the first fixed seat to lift and lower at the upper limit of the sliding seat.

[0011] In some embodiments, the first cutting mechanism includes a first trimming knife group, a first fine-adjustment seat is provided on one side of the sliding seat, the first fine-adjustment seat moves laterally at the upper limit of the sliding seat through a guide rail and a slider, the second fine-adjustment seat is provided with a first lifting seat and a second lifting motor, the first trimming knife group is fixedly installed on the first lifting seat, and the second lifting motor drives the first lifting seat to lift and lower at the upper limit of the first fine-adjustment seat.

[0012] The beneficial effects of the utility model are:

[0013] The ceramic and rock slab cutting machine reduces the load-bearing capacity of the first cantilever and the second cantilever by using a cutting knife group that cannot move laterally and a cutting knife group that can move laterally, thereby achieving efficient cutting of larger workpieces. Moreover, the workpiece can be cut into three parts after entering the cutting machine once, and the cut size can be adjusted, ultimately achieving small batch cutting with multiple sizes, saving a lot of manpower, and requiring a smaller production site for cutting workpieces of the same size, saving production space, improving cutting efficiency, having wide applicability, and being inexpensive. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 is a schematic structural diagram of the second cutting mechanism and the first cutting mechanism;

[0016] Figure 3 is a schematic diagram of the structure of the second cutting mechanism and the first cutting mechanism from another perspective;

[0017] Figure 4 for Figure 2 An enlarged schematic diagram of the structure marked A;

[0018] Figure 5 for Figure 3 An enlarged schematic diagram of the structure marked with reference number B;

[0019] Figure 6 It is a structural schematic diagram of the ruler structure;

[0020] The numbers and names in the figure correspond to each other as follows: 1, frame; 2, conveying mechanism; 3, ruler structure; 4, second cutting mechanism; 5, first cutting mechanism; 6, central console; 11, supporting wheel; 21, conveying synchronous belt; 41, second cantilever; 42, second cutting knife group; 43, second trimming knife group; 45, pressure wheel; 411, second fixed seat; 412, second fine-tuning seat; 413, second lifting seat; 414, third lifting motor; 415, fourth lifting motor; 5 1. First cantilever; 52. First cutting knife group; 53. First trimming knife group; 54. Moving assembly; 541. Moving guide rail group; 542. Moving screw rod; 543. Sliding seat; 544. Moving drive motor; 511. First fixed seat; 512. First fine-tuning seat; 513. First lifting motor; 514. First lifting seat; 515. Second lifting motor; 31. Movable ruler; 32. Ruler supporting seat; 34. Ruler driving motor; 35. Ruler connecting seat. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1 The utility model provides a technical solution: a ceramic and rock plate cutting machine, comprising a frame 1, a conveying mechanism 2, a ruler structure 3, a second cutting mechanism 4 and a first cutting mechanism 5. The first cutting mechanism 5 and the second cutting mechanism 4 are respectively arranged on the same side of the frame 1, and the conveying mechanism 2 operates on the frame 1.

[0023] The conveying mechanism 2 includes a conveying synchronous belt 21, a conveying synchronous wheel and a conveying motor. The output end of the conveying motor is fixedly connected to the conveying synchronous wheel, and the fixed end is fixedly connected to the frame 1. The conveying synchronous belt 21 and the conveying synchronous wheel are transmission-connected, and the conveying motor drives the conveying synchronous belt 21 to rotate on the frame 1.

[0024] See also Figure 2-5The first cutting mechanism 5 includes a first cantilever 51, a first cutting knife group 52, a first trimming knife group 53 and a moving assembly 54. The first cantilever 51 is horizontally hung above the conveying mechanism 2, and one end of the first cantilever 51 is fixedly connected to one side of the frame 1.

[0025] In order to realize the lateral movement of the first cutting knife group 52 and the first trimming knife group 53, the moving assembly 54 includes a moving guide rail group 541, a moving screw rod 542, a sliding seat 543 and a moving drive motor 544. The first cutting knife group 52 and the first trimming knife group 53 are arranged on the sliding seat 543. The output end of the moving drive motor 544 is fixedly connected to the moving screw rod 542 through a reducer. The sliding seat 543 is threadedly connected to the moving screw rod 542. Since the sliding seat 543 has a large overall load-bearing capacity, in order to limit the moving path of the sliding seat 543, the moving guide rail group 541 includes at least 3 first guide rails. The sliding seat 543 is provided with a first sliding block equal to the number of the first guide rails and matched with the first guide rail limit. When the moving screw rod 542 rotates, the sliding seat 543 moves along the first guide rail limit. The first guide rail is fixedly set on the first cantilever 51.

[0026] In order to realize the vertical movement of the first cutting knife group 52 and the first trimming knife group 53 on the first cantilever 51, a first fixed seat 511 and a first fine-adjustment seat 512 are respectively provided on both sides of the sliding seat 543. The first fixed seat 511 is fixedly connected to the sliding seat 543. The first cutting knife group 52 is fixedly installed on the first fixed seat 511. The first fixed seat 511 is raised and lowered at the upper limit of the sliding seat 543 through a guide rail and a slider. The sliding seat 543 is provided with a first lifting motor 513. The first lifting motor 513 drives the first fixed seat 511 to rise and fall at the upper limit of the sliding seat 543 through a screw rod. In order to be able to laterally fine-tune the position of the first trimming knife group 53, the first fine-tuning seat 512 is laterally moved at the upper limit of the sliding seat 543 through the guide rail and the slider, the first fine-tuning seat 512 is provided with a first lifting seat 514 and a second lifting motor 515, the first trimming knife group 53 is fixedly mounted on the first lifting seat 514, the first lifting seat 514 is lifted and lowered at the upper limit of the first fine-tuning seat 512 through the guide rail and the slider, and the second lifting motor 515 drives the first lifting seat 514 to lift and lower at the upper limit of the first fine-tuning seat 512 through the screw rod.

[0027] See also Figure 2-5 The second cutting mechanism 4 includes a second cantilever 41, a second cutting knife group 42 and a second trimming knife group 43. The second cantilever 41 is suspended horizontally above the conveying mechanism 2, and one end of the second cantilever 41 is fixedly connected to one side of the frame 1.

[0028] In order to realize the vertical movement of the second cutting knife group 42 and the second trimming knife group 43 on the second cantilever 41, the second cantilever 41 is provided with a second fixed seat 411 and a second fine-tuning seat 412, the second cutting knife group 42 is fixedly mounted on the second fixed seat 411, the second fixed seat 411 is lifted and lowered at the upper limit position of the second cantilever 41 through a guide rail and a slider, the second cantilever 41 is provided with a third lifting motor 414, the third lifting motor 414 drives the second fixed seat 411 to lift and lower at the upper limit position of the second cantilever 41 through a screw rod. In order to fine-tune the position of the second trimming knife group 43 laterally, the second fine-tuning seat 412 is moved laterally at the upper limit position of the second cantilever 41 through a guide rail and a slider, the second fine-tuning seat 412 is provided with a second lifting seat 413 and a fourth lifting motor 415, the second trimming knife group 43 is fixedly mounted on the second lifting seat 413, the second lifting seat 413 is lifted and lowered at the upper limit position of the second fine-tuning seat 412 through a guide rail and a slider, the fourth lifting motor 415 drives the second lifting seat 413 to lift and lower at the upper limit position of the second fine-tuning seat 412 through a screw rod.

[0029] The length of the first cantilever 51 is longer than that of the second cantilever 41. The second cutting mechanism 4 and the first cutting mechanism 5 are both provided with a plurality of rows of pressure wheels 45, and the pressure wheels 45 are used to stably deliver the workpiece into or out of the working area.

[0030] The first cutting knife group 52 and the second cutting knife group 42 respectively include two cutting knives and a cutting motor driving the two cutting knives to rotate synchronously, and the first trimming knife group 53 and the second trimming knife group 43 respectively include a trimming knife and a cutting motor driving the trimming knife to rotate.

[0031] See also Figure 6 The ruler structure 3 is arranged below the second cantilever 41, and the ruler structure 3 includes a movable ruler 31, a ruler supporting seat 32, a ruler screw, a ruler driving motor 34 and a ruler connecting seat 35. The ruler connecting seat 35 and the movable ruler 31 are fixedly connected, and the movable ruler 31 is arranged on the side close to the cutting knife group. The ruler connecting seat 35 and the movable ruler 31 slide on the ruler supporting seat 32. The output end of the ruler driving motor 34 is fixedly connected to the ruler screw through a reducer, and the fixed end is fixedly connected to the ruler supporting seat 32. The ruler connecting seat 35 is threadedly connected to the ruler screw. When the ruler driving motor 34 is working, the movable ruler 31 slides on the ruler supporting seat 32 through the ruler connecting seat 35 and the ruler screw, approaching or moving away from the cutting knife group.

[0032] In order to increase the support capacity for larger workpieces, in this embodiment, preferably, a supporting wheel disc 11 is provided on the side of the conveying mechanism 2 away from the ruler structure 3, one side of the supporting wheel disc 11 is fixedly connected to the frame 1, and the supporting wheel disc 11 is provided with a plurality of limiting rolling rollers.

[0033] In order to automatically adjust the cutting size, in this embodiment, preferably, a central console 6 is included, which can control the lateral movement of the first cutting knife group 52 and the first trimming knife group 53 on the first cantilever 51, and the distance between the movable ruler 31 and the second cutting knife group 42 and the second trimming knife group 43.

[0034] The working principle and use process of the utility model are as follows: according to the cutting size, the distances between the first cutting knife group 52 and the first trimming knife group 53, the movable ruler 31 and the second cutting knife group 42 and the second trimming knife group 43 are adjusted respectively; the workpiece enters from the end of the conveying mechanism 2 close to the first cantilever 51; the first trimming knife group 53 and the first cutting knife group 52 perform trimming before cutting; and then the workpiece is trimmed and cut by the second trimming knife group 43 and the second cutting knife group 42.

[0035] The utility model can realize that a workpiece is fed into a cutting machine once and cut into three parts, and the cut size can be adjusted, and small batch but variable cutting can be realized, thus saving a lot of manpower and having wide applicability.

[0036] Finally, it should be noted that the above description is only a preferred example of the present utility model and is not intended to limit the present utility model. Although the present utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A ceramic and rock plate cutting machine, comprising a frame (1) and a conveying mechanism (2), characterized in that: The cutting machine further comprises a first cutting mechanism (5) and a second cutting mechanism (4); the first cutting mechanism (5) comprises a first cantilever (51) and a first cutting knife group (52); the first cutting knife group (52) moves within a limit position on the first cantilever (51); the second cutting mechanism (4) comprises a second cantilever (41) and a second cutting knife group (42); the second cutting knife group (42) is arranged on the second cantilever (41); the first cantilever (51) and the second cantilever (41) are respectively fixedly connected to the same side of the frame (1); and the first cutting knife group (52) and the second cutting knife group (42) are respectively suspended on the conveying mechanism (2).

2. The ceramic and rock plate cutting machine according to claim 1, characterized in that: The first cutting mechanism (5) comprises a moving assembly (54), the moving assembly (54) comprises a moving screw rod (542), a sliding seat (543) and a moving drive motor (544), the first cutting knife group (52) and the first trimming knife group (53) are arranged on the sliding seat (543), the moving screw rod (542) and the sliding seat (543) are threadedly connected, and the output end of the moving drive motor (544) is fixedly connected to the moving screw rod (542).

3. The ceramic and rock plate cutting machine according to claim 1, characterized in that: The length of the first cantilever (51) is longer than the length of the second cantilever (41).

4. The ceramic and rock plate cutting machine according to claim 1, characterized in that: The invention comprises a ruler block structure (3), wherein the ruler block structure (3) is arranged below a second cantilever (41), the ruler block structure (3) comprises a movable ruler block (31), a ruler block support seat (32), a ruler block screw rod, a ruler block drive motor (34) and a ruler block connection seat (35), wherein the ruler block connection seat (35) is fixedly connected to the movable ruler block (31), the movable ruler block (31) is arranged on a side close to a cutting knife assembly, the output end of the ruler block drive motor (34) is fixedly connected to the ruler block screw rod, and the fixed end is fixedly connected to the ruler block support seat (32), and the ruler block connection seat (35) is threadedly connected to the ruler block screw rod.

5. The ceramic and rock plate cutting machine according to claim 1, characterized in that: The frame (1) is provided with a supporting wheel disc (11), and the supporting wheel disc (11) is arranged on a side of the conveying mechanism (2) away from the ruler structure (3), and one side of the supporting wheel disc (11) is fixedly connected to the frame (1).

6. The ceramic and rock plate cutting machine according to claim 2, characterized in that: A first fixed seat (511) is provided on one side of the sliding seat (543), the first cutting knife group (52) is fixedly mounted on the first fixed seat (511), and the sliding seat (543) is provided with a first lifting motor (513), the first lifting motor (513) drives the first fixed seat (511) to be lifted and lowered at the upper limit position of the sliding seat (543).

7. The ceramic and rock plate cutting machine according to claim 2, characterized in that: The first cutting mechanism (5) comprises a first trimming knife group (53); a first fine-adjusting seat (512) is provided on one side of the sliding seat (543); the first fine-adjusting seat (512) moves laterally at an upper limit position of the sliding seat (543) through a guide rail and a slider; the first fine-adjusting seat (512) is provided with a second lifting seat (514) and a second lifting motor (515); the first trimming knife group (53) is fixedly mounted on the second lifting seat (514); and the second lifting motor (515) drives the second lifting seat (514) to be lifted and lowered at an upper limit position of the second fine-adjusting seat (412).