Novel brick jacking structure

Abstract

The utility model discloses a novel top brick structure which comprises a top brick body, the outer walls of the two sides, close to the bottom, of the top brick body are provided with matching grooves distributed at equal intervals, the two matching grooves and the bottom contact face of the top brick body are all in a honeycomb shape, the matching grooves are matched with the bottom of the top brick body, and the matching grooves are matched with the bottom of the top brick body. The width of the top brick body is gradually reduced from top to bottom. According to the novel top brick structure disclosed by the utility model, the bottom contact area is increased by designing the honeycomb-shaped top brick body, so that the angular coefficient is reduced, the smaller the angular coefficient is, the larger the energy received by molten glass is, the temperature of glass at the bottom of a pool is, the melting is accelerated, and the melting rate is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of glass tank kilns, in particular to a novel top brick structure. Background Art

[0002] In the flame space of the glass tank kiln, the flame is surrounded by the furnace wall, furnace top and glass liquid surface, which can be divided into three different temperature zones, namely the flame, furnace wall (including furnace top) and glass liquid surface (liquid surface).

[0003] The patent document with application number 202022557856.2 discloses a crown structure of the melting section of a glass pool furnace, comprising a raw material zone crown, a hot spot zone crown and a clarification zone crown arranged in sequence, and the height of the raw material zone crown is higher than the height of the hot spot zone crown, and the height of the clarification zone crown is lower than the height of the hot spot zone crown; the ratio of the height difference between the raw material zone crown and the hot spot zone crown and the height difference between the hot spot zone crown and the clarification zone crown is within a preset ratio range.

[0004] However, when the traditional top brick structure is used, the contact area of ​​the top brick is small, which makes the value of the angle coefficient too large, the glass liquid receives less energy, the glass temperature at the bottom of the pool is low, and the melting rate is low; for example: the smaller the angle coefficient φ = Fm / Fw, the greater the energy the glass liquid receives. In the kiln design, Fm (liquid surface area is a constant value), Fw is the wall area plus the arch top area, the wall height is a constant value, and only the arch top area can be increased. The traditional top brick has a small contact area, the angle coefficient is large, and the melting effect is not good. Utility Model Content

[0005] The utility model discloses a novel top brick structure, aiming to solve the technical problem that when a traditional top brick structure is used, the contact area of ​​the top brick is small, the value of the angular coefficient is too large, the energy received by the glass liquid is less, the temperature of the glass at the bottom of the pool is low, and the melting rate is low.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A novel top brick structure comprises a top brick body, wherein the outer walls on both sides of the top brick body close to the bottom are provided with equidistantly distributed adaptation grooves, the two adaptation grooves and the bottom contact surface of the top brick body are both honeycomb-shaped, and the adaptation grooves are adapted to the bottom of the top brick body.

[0008] In this solution, the structure of the top brick body is to design the lower contact surface into a honeycomb shape through an adapter groove to increase the bottom contact area. The angular coefficient is reduced by increasing the contact area. The smaller the angular coefficient, the greater the energy received by the glass liquid, which increases the temperature of the glass at the bottom of the pool, accelerates melting, and thus increases the melting rate.

[0009] Optionally, the width of the top brick body gradually decreases from top to bottom, the width of the top of the top brick body is 117 cm, the width of the bottom of the top brick body is 112 cm, the height of the top brick body is twice the length, the length and height of the top brick body are 225 cm and 450 cm respectively, the upper bottom, lower bottom and height of the adaptation groove are 15 cm, 50 cm and 70 cm respectively, the upper bottom and two sides of the adaptation groove are arc structures, and the radius of the arc structure is 10 cm, and the bottom contact area of ​​the top brick body is twice the top contact area.

[0010] By adopting the above technical solution, the contact surface at the bottom of the top brick body is changed to a honeycomb shape to increase the reflective contact area, so that the contact surface of the newly designed top brick body is about twice that of the ordinary contact surface. The contact area is increased and the angular coefficient is reduced, the energy received by the glass liquid is doubled, and the melting is faster.

[0011] Optionally, a plurality of the top brick bodies may form a whole, and the contact positions of two adjacent top brick bodies may be matched.

[0012] By adopting the above technical solution, the contact surfaces of the two top brick bodies are adapted to form a circular honeycomb. The designed honeycomb bricks can reduce the weight of a single brick and the overall load-bearing capacity of the large arch, thereby saving the cost of bricks.

[0013] From the above, it can be seen that a new type of top brick structure includes a top brick body, and the top brick body has equidistantly distributed adapter grooves on both sides of the outer wall near the bottom, and the two adapter grooves and the bottom contact surface of the top brick body are honeycomb-shaped, and the adapter grooves are adapted to the bottom of the top brick body. The new type of top brick structure provided by the utility model increases the bottom contact area by designing a honeycomb-shaped top brick body, so that the angular coefficient is reduced. The smaller the angular coefficient, the greater the energy received by the glass liquid, which increases the temperature of the glass at the bottom of the pool, accelerates melting, and thus increases the melting rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model is a schematic diagram of the overall structure of a novel top brick structure.

[0015] Figure 2 The utility model provides a schematic diagram of the top brick body structure of a novel top brick structure.

[0016] Figure 3 This is a front view of a top brick body structure of a new top brick structure proposed by the utility model.

[0017] Figure 4 The utility model provides a side view of the top brick body structure of a novel top brick structure.

[0018] In the attached drawings: 1. top brick body; 2. adapter groove. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.

[0020] The utility model discloses a novel top brick structure which is mainly applied to the traditional top brick structure. When the contact area of ​​the top brick is small, the value of the angular coefficient is too large, the energy received by the glass liquid is less, the temperature of the glass at the bottom of the pool is low, and the melting rate is low.

[0021] Reference Figure 1 and Figure 2 A new type of top brick structure includes a top brick body 1, and the top brick body 1 has adapter grooves 2 distributed at equal distances on the outer walls on both sides close to the bottom. The two adapter grooves 2 and the bottom contact surface of the top brick body 1 are both honeycomb-shaped, and the adapter grooves 2 are adapted to the bottom of the top brick body 1.

[0022] In the specific working process, an adaptation groove 2 is opened on the top brick body 1, so that the lower contact surface of the top brick body 1 is designed to be honeycomb-shaped, so as to increase the bottom contact area. The angular coefficient is reduced by increasing the contact area. The smaller the angular coefficient, the greater the energy received by the glass liquid, the higher the temperature of the glass at the bottom of the pool, and the higher the melting rate.

[0023] Further, see Figure 2 , Figure 3 and Figure 4 In some instances, the width of the top brick body 1 gradually decreases from the top to the bottom, the width of the top of the top brick body 1 is 117 cm, the width of the bottom of the top brick body 1 is 112 cm, the height of the top brick body 1 is twice the length, the length and height of the top brick body 1 are 225 cm and 450 cm respectively, the upper bottom, lower bottom and height of the adaptation groove 2 are 15 cm, 50 cm and 70 cm respectively, the upper bottom and two sides of the adaptation groove 2 are arc structures, and the radius of the arc structure is 10 cm, and the bottom contact area of ​​the top brick body 1 is twice the top contact area.

[0024] By adopting the above technical solution, the contact surface at the bottom of the top brick body 1 is changed to a honeycomb shape to increase the reflective contact area, so that the contact surface of the newly designed top brick body 1 is about twice the ordinary contact surface. Specifically, based on a single arch brick of the same size, the bottom contact area of ​​the original arch brick is the same as the contact area at the top of the top brick body 1, and the calculated value is: 0.0252㎡, and the bottom contact surface area of ​​the honeycomb top brick body 1 is: 0.04794㎡. The contact area has increased by 90%, which is about twice the original contact area. In this way, the contact area at the bottom of the top brick body 1 is increased and the angular coefficient is reduced.

[0025] Further, see Figure 1 and Figure 2 In some instances, several top brick bodies 1 can form a whole, and the contact positions of two adjacent top brick bodies 1 are adapted, so that the contact surfaces of the two adjacent top brick bodies 1 form a circular honeycomb. The designed honeycomb brick reduces the weight of a single brick, reduces the overall load-bearing capacity of the large arch, and saves the cost of brick materials.

[0026] Further, see Figure 1 and Figure 2 In some examples, the top brick body 1 is used in conjunction with the adapter groove 2. Thus, the top brick body 1 and the adapter groove 2 can be used together to lower the upper space structure, reduce erosion, increase the temperature of the glass at the bottom of the pool, and reduce the temperature of the large arch, making the melting process more energy-efficient.

[0027] Working principle: When in use, the structure of the top brick body 1 is to design the lower contact surface into a honeycomb shape through the adapter groove 2 to increase the contact area at the bottom. The contact surfaces of two adjacent top brick bodies 1 can form a circular honeycomb, and multiple top brick bodies 1 can be stacked into a whole to reduce the weight of a single brick and the overall load-bearing capacity of the large arch. The reflective contact area is increased by changing the contact surface at the bottom of the top brick body 1 to a honeycomb shape, so that the contact surface of the newly designed top brick body 1 is about twice that of an ordinary contact surface.

[0028] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.

Claims

1. A novel top brick structure, comprising a top brick body (1), characterized in that: The outer walls of both sides of the top brick body (1) close to the bottom are provided with matching grooves (2) distributed at equal distances, the two matching grooves (2) and the bottom contact surface of the top brick body (1) are both honeycomb-shaped, and the matching grooves (2) are matched with the bottom of the top brick body (1).

2. A novel top brick structure according to claim 1, characterized in that: The width of the top brick body (1) gradually decreases from the top to the bottom; the width of the top brick body (1) is 117 cm, and the width of the bottom of the top brick body (1) is 112 cm.

3. A novel top brick structure according to claim 2, characterized in that: The height of the top brick body (1) is twice its length, and the length and height of the top brick body (1) are 225 cm and 450 cm respectively.

4. A novel top brick structure according to claim 3, characterized in that: The upper bottom, lower bottom and height of the adapting groove (2) are 15 cm, 50 cm and 70 cm respectively; the upper bottom and two side edges of the adapting groove (2) are both arc structures, and the radius of the arc structure is 10 cm.

5. A novel top brick structure according to claim 4, characterized in that: The bottom contact area of ​​the top brick body (1) is twice the top contact area.

6. A novel top brick structure according to claim 5, characterized in that: A plurality of the top brick bodies (1) can form a whole, and the contact positions of two adjacent top brick bodies (1) are matched.

7. A novel top brick structure according to claim 6, characterized in that: The top brick body (1) is used in conjunction with the adaption groove (2).

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