Waste plastic recycled particle processing granulator
By designing a waste plastic recycling pellet processing granulator including drying parts, cooling parts, extruders and cutting machines, the problem of large area of existing granulators is solved by using vertical and horizontal spaces, and the space efficiency of granulators is improved.
Patent Information
- Application Number
- CN202421357271.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-14
AI Technical Summary
During the use of the existing waste plastic recycling pellet pelletizer, the three processing steps of cooling, water filtration and air drying are connected to each other at the beginning and end, resulting in a long production line length and a large area, which is not conducive to the full utilization of the site.
A waste plastic recycling pellet processing and granulator including drying parts, cooling parts, extruders and cutting machines was designed. By utilizing the vertical space between the water filter plate, air-drying shaft and air-drying cover, the footprint of the granulator is reduced, and the cross-side footprint is further reduced by lifting the air-drying cover and superposition of the water filter plate, air-drying shaft and air-drying cover.
It effectively shortens the length of the granulation production line and reduces the floor area, allowing the granulator to make full use of the site space and meets people's demand for space utilization.
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Abstract
Description
Technical Field
[0001] The utility model relates to the field of plastic processing, in particular to a granulator for processing recycled particles of waste plastics. Background Art
[0002] Waste plastic recycling refers to the process of recycling, sorting, cleaning, crushing and other preliminary processing of discarded plastics in daily life or industrial production, and recycling them. These waste plastics mainly come from various plastic packaging, plastic bags, plastic bottles, plastic tableware, plastic films, etc., and also include scraps or waste products in industrial production.
[0003] Recycled waste plastics can be converted into renewable plastic granules through a series of processing in a granulator. The working principle of the granulator mainly includes feeding, hot melt extrusion, cooling, water filtration, air drying, cutting and discharging. The material is first evenly transported to the hot melt extrusion chamber through the feeding device, and is compressed into strips under the joint action of the spiral and the mold, and then cooled, filtered and air dried, and then cut by a rotating cutting knife, and finally the cut particles are discharged through the discharge port.
[0004] However, during the use of the existing waste plastic recycling particle processing granulator, the three processing steps of cooling, filtering, and air drying are connected to each other, resulting in a longer overall length of the production line, which occupies more processing site and space, and is not conducive to full utilization of the site. Therefore, the existing granulator cannot meet people's usage needs during use. Utility Model Content
[0005] The utility model aims to provide a waste plastic recycling particle processing granulator to solve the following technical problems: how to shorten the length of the granulation production line and reduce the floor space so as to make full use of the site.
[0006] The purpose of the utility model can be achieved through the following technical solutions: a waste plastic recycling particle processing granulator, comprising: a drying component, a cooling component, an extruder and a cutter, the extruder is fixedly connected to one end of the cooling component, the cutter is fixedly connected to the other end of the cooling component, and the drying component is fixedly installed on the side of the cooling component;
[0007] The drying component includes a support frame, a water filter plate, a plug-in frame and a limiting sleeve, wherein the water filter plate is fixedly mounted on the upper outer surface of the support frame, the limiting sleeve is symmetrically arranged at the inner center of the support frame, the plug-in frame is slidably plugged into the top end of the limiting sleeve, the top of the support frame and located directly above the water filter plate is evenly rotated and clamped with an air-drying shaft rod, and the top of the plug-in frame is fixedly connected with an air-drying hood;
[0008] An air dryer is arranged at the top center of the air drying hood, a driving motor is arranged inside the supporting frame and between the limiting sleeves, a threaded rod is fixedly connected to the top of the driving motor, the bottom of the plug-in frame is threadedly connected to the outer surface of the threaded rod, and limiting rollers are evenly arranged inside the upper surface of the water filter plate.
[0009] As a preferred solution of the utility model: the cooling component includes a cooling roller shaft, a material shifting rack and a cooling water tank, the cooling roller shaft is evenly arranged on one side of the interior of the cooling water tank, and the material shifting rack is clamped on one end of the interior of the cooling water tank.
[0010] As a preferred solution of the utility model: the water filter plate is located directly above the cooling water tank, and the overall size of the cooling water tank is larger than the overall size of the water filter plate.
[0011] As a preferred solution of the utility model: a groove is formed on the outer surface of the material shifting frame.
[0012] As a preferred solution of the utility model: only one end of the two ends of the cooling roller shaft is in contact with the inner surface of the cooling water tank.
[0013] As a preferred solution of the utility model: the support frame is fixedly connected to the outer surface of the cooling water tank.
[0014] As a preferred solution of the utility model: a limiting block is provided at one end of the air-drying shaft.
[0015] Beneficial effects of the utility model:
[0016] (1) In order to reduce the floor space of the granulator, the utility model sets a vertical space between the water filter plate, the air drying shaft and the air drying cover, thereby achieving the purpose of reducing the floor space;
[0017] (2) The utility model can control the lifting and lowering of the air-drying hood, so that the staff can place the extruded plastic strips on the outer surface of the air-drying shaft, and can adjust the distance between the air-drying hood and the plastic strips, so that the drying efficiency of the plastic strips can be adjusted according to the ambient temperature;
[0018] (3) The utility model can reduce the footprint of the granulator in the horizontal space by stacking the water filter plate, the air-drying shaft and the air-drying hood up and down, thereby meeting people's usage needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The utility model is further described below in conjunction with the accompanying drawings.
[0020] Figure 1 This is a schematic diagram of the structure of a granulator for recycling waste plastic particles;
[0021] Figure 2 It is a schematic diagram of the drying component structure;
[0022] Figure 3 It is a schematic diagram of the back structure of the drying component;
[0023] Figure 4 Schematic diagram of the cooling component structure.
[0024] Description of the drawings: 1. Drying component; 2. Cooling component; 3. Extruder; 4. Cutting machine; 11. Driving motor; 12. Support frame; 13. Water filter plate; 14. Limiting roller; 15. Air dryer; 16. Air drying hood; 17. Limiting sleeve; 18. Threaded rod; 19. Plug-in rack; 110. Air drying shaft; 21. Cooling roller; 22. Material selection rack; 23. Cooling water tank. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 4 As shown, the utility model is a waste plastic recycling particle processing granulator, comprising: a drying component 1, a cooling component 2, an extruder 3 and a cutter 4, the extruder 3 is fixedly connected to one end of the cooling component 2, the cutter 4 is fixedly connected to the other end of the cooling component 2, and the drying component 1 is fixedly installed on the side of the cooling component 2;
[0027] The drying component 1 includes a support frame 12, a water filter plate 13, a plug-in frame 19 and a limiting sleeve 17. The water filter plate 13 is fixedly mounted on the upper outer surface of the support frame 12. The limiting sleeve 17 is symmetrically arranged at the inner center of the support frame 12. The plug-in frame 19 is slidably plugged into the top of the limiting sleeve 17. The top of the support frame 12 and directly above the water filter plate 13 is evenly rotated and clamped with an air-drying shaft 110. The top of the plug-in frame 19 is fixedly connected with an air-drying hood 16.
[0028] An air dryer 15 is arranged at the top center of the air drying hood 16, a driving motor 11 is arranged inside the support frame 12 and between the limiting sleeves 17, a threaded rod 18 is fixedly connected to the top of the driving motor 11, the bottom of the plug-in frame 19 is threadedly connected to the outer surface of the threaded rod 18, and limiting rollers 14 are evenly arranged inside the upper surface of the water filter plate 13.
[0029] The cooling component 2 includes a cooling roller shaft 21 , a material shifting rack 22 and a cooling water tank 23 . The cooling roller shaft 21 is evenly arranged on one side of the interior of the cooling water tank 23 , and the material shifting rack 22 is clamped on one end of the interior of the cooling water tank 23 .
[0030] The water filter plate 13 in the utility model is located directly above the cooling water tank 23, and the overall size of the cooling water tank 23 is larger than the overall size of the water filter plate 13, which can prevent water droplets inside the water filter plate 13 from falling to the outside of the cooling water tank 23, thereby being able to receive all water droplets dripping from the water filter plate 13.
[0031] The outer surface of the material shifting rack 22 in the utility model is provided with a groove, which can facilitate the material shifting rack 22 to be connected with the extruded plastic strip through the groove, so as to facilitate the staff to control the movement of the pulled extruded plastic strip. Only one end of the two ends of the cooling roller shaft 21 is in contact with the inner surface of the cooling water tank 23, and a gap can be reserved on one side of the inner side of the cooling water tank 23 to facilitate the cooling water tank 23 to slide inside the material shifting rack 22. The support frame 12 is fixedly connected to the outer surface of the cooling water tank 23 to ensure the stability of the support frame 12. A limit block is set at one end of the air-drying shaft 110 to prevent the sliding plastic strip from detaching from the outer surface of the air-drying shaft 110.
[0032] The working principle of the utility model is as follows: before processing the recycled waste plastics into plastic particles, first adjust the height of the air-drying hood 16, control the driving motor 11 to drive the threaded rod 18 to rotate, so that the end of the plug-in frame 19 rises on the outer surface of the threaded rod 18, and at the same time the plug-in frame 19 will drive the air-drying hood 16 away from the upper surface of the air-drying shaft 110, and then place the waste plastics into the extruder 3 to heat and melt, and extrude the melted plastic from one end, and at the same time the staff picks up the material shifting frame 22 so that the groove at one end is aligned with the extrusion end of the extruder 3, and when the extruded plastic strip falls into the groove, quickly rotate the material shifting frame 22 to bend the plastic strip, and pull the plastic strip to the other end under the cooling roller 21 inside the cooling water tank 23, and then pull it upward to the outer surface of the limit roller 14, and pull it to the other end, and then continue to pull the plastic strip upward, and It is set up on the outer surface of the air-drying shaft 110 and finally pulled to the other end, and then the driving motor 11 is controlled to drive the threaded rod 18 to rotate in the opposite direction, thereby driving the air-drying hood 16 to descend to the top of the air-drying shaft 110 through the plug-in frame 19, and at the same time, the air-drying machine 15 blows air downward to dry and dissipate the plastic strips sliding on the upper surface of the air-drying shaft 110, and then the end is inserted into the side of the cutting machine 4. The cutting machine 4 will cut the plastic strips when it is running, and finally form plastic particles. When the plastic strips pass through the upper surface of the water filter plate 13, the water on the plastic surface will fall into the inside of the water filter plate 13, starting the water filtering effect, and the filtered water will pass through the water filter plate 13 and drip into the cooling water tank 23 for collection. Therefore, by stacking the water filter plate 13, the air-drying shaft 110 and the air-drying hood 16 up and down, the footprint of the granulator can be reduced in the horizontal space, thereby meeting people's usage needs.
[0033] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. A waste plastic recycling particle processing granulator, comprising: A drying component (1), a cooling component (2), an extruder (3) and a cutter (4), wherein the extruder (3) is fixedly connected to one end of the cooling component (2), the cutter (4) is fixedly connected to the other end of the cooling component (2), and the drying component (1) is fixedly installed on the side of the cooling component (2); The drying component (1) comprises a support frame (12), a water filter plate (13), a plug-in frame (19) and a limiting sleeve (17); the water filter plate (13) is fixedly mounted on the upper outer surface of the support frame (12); the limiting sleeve (17) is symmetrically arranged at the inner center of the support frame (12); the plug-in frame (19) is slidably plugged into the top end of the limiting sleeve (17); a drying shaft (110) is evenly rotated and clamped at the top of the support frame (12) and directly above the water filter plate (13); and a drying hood (16) is fixedly connected to the top end of the plug-in frame (19); An air dryer (15) is arranged at the top center of the air drying hood (16); a driving motor (11) is arranged inside the support frame (12) and between the limiting sleeves (17); a threaded rod (18) is fixedly connected to the top of the driving motor (11); the bottom of the plug-in frame (19) is threadedly connected to the outer surface of the threaded rod (18); and limiting rollers (14) are evenly arranged inside the upper surface of the water filter plate (13).
2. A waste plastic recycling particle processing granulator according to claim 1, characterized in that: The cooling component (2) comprises a cooling roller shaft (21), a material shifting rack (22) and a cooling water tank (23); the cooling roller shaft (21) is evenly arranged on one side of the interior of the cooling water tank (23); and the material shifting rack (22) is clamped on one end of the interior of the cooling water tank (23).
3. A waste plastic recycling particle processing granulator according to claim 2, characterized in that: The water filter plate (13) is located directly above the cooling water tank (23), and the overall size of the cooling water tank (23) is larger than the overall size of the water filter plate (13).
4. A waste plastic recycling particle processing granulator according to claim 3, characterized in that: The outer surface of the material shifting frame (22) is provided with a groove.
5. A waste plastic recycling particle processing granulator according to claim 4, characterized in that: Only one end of the two ends of the cooling roller shaft (21) is in contact with the inner surface of the cooling water tank (23).
6. A waste plastic recycling particle processing granulator according to claim 5, characterized in that: The support frame (12) is fixedly connected to the outer surface of the cooling water tank (23).
7. A waste plastic recycling particle processing granulator according to claim 6, characterized in that: A limit block is provided at one end of the air-drying shaft (110).