Rapid filter element replacing device of rubber filter
By installing pressure sensors and controllers on the glue filter, the filter element can be replaced quickly, which solves the problem that the existing glue filter needs to stop running when replacing the filter element, and improves work efficiency.
Patent Information
- Application Number
- CN202420463993.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-11
AI Technical Summary
The existing glue filter needs to stop running and disassemble and reassemble when replacing the filter element, which causes the process to take a long time and affects the assembly line operation efficiency.
Design a quick filter element replacement device for the rubber filter machine. By installing a pressure sensor and a controller, the pressure value of the filter element is detected. When the set pressure value is reached, the controller pauses the equipment and the cylinder controls the filter element to exit or insert it into the core installation channel to achieve rapid replacement.
It shortens the suspension time of the glue filter, improves the working efficiency of the equipment, and reduces the time and human resources required to replace the filter element.
Smart Images

Figure CN222538086U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber processing, in particular to a rapid filter element replacement device for a rubber filter. Background Art
[0002] Rubber filter is a kind of equipment used in the rubber production process. It is mainly used in rubber mixing, extrusion, calendering and other processes to filter and remove impurities from rubber materials. Its function is to effectively filter impurities, debris and incompletely dispersed rubber and other impure substances in rubber materials, ensure the purity of raw materials in the rubber production process, and improve the quality of rubber products.
[0003] During the use of the rubber filter, it is necessary to clean the impurities on the filter screen or replace the filter screen every once in a while. The existing equipment needs to be stopped and disassembled and reassembled accordingly. The whole process takes a long time, affecting the efficiency of the assembly line. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the above-mentioned problems and / or problems existing in the use of a rapid filter element replacement device for a rubber filter, the present utility model is proposed.
[0006] Therefore, the purpose of the utility model is to provide a rubber filter machine quick filter element replacement device, the detected pressure value is transmitted to the controller through the pressure sensor, and a pressure sensor is installed on each of the two filter element bodies. When the pressure value of the pressure sensor on the filter element body in use reaches the set pressure value, the controller controls the rubber filter machine body to pause, and controls the corresponding cylinder to control the filter element body to withdraw from the core loading channel. After withdrawing, the controller controls another cylinder to insert the filter element body into the core loading channel, and then controls the rubber filter machine body to resume work. The pause time of the rubber filter machine body is short, and high-efficiency operation is maintained.
[0007] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0008] A rubber filter machine quick filter element replacement device, comprising:
[0009] A rubber filter body, wherein a core loading channel is arranged on a side wall of the rubber filter body;
[0010] A core inserting mechanism, the core inserting mechanism is respectively located on the left and right sides of the core loading channel, and the core inserting mechanism comprises a filter element body and a cylinder for inserting the filter element body into the core loading channel;
[0011] A pressure sensor is used to detect the pressure inside the feed end of the rubber filter body.
[0012] As a preferred solution of the rapid filter element changing device for a rubber filter described in the utility model, support plates are respectively provided on the left and right sides of the rubber filter body, and mounting plates are provided on the side walls of the support plates.
[0013] As a preferred solution of the quick filter element changing device for a rubber filter described in the utility model, the side wall of the cylinder is fixedly connected to the side wall of the mounting plate, the air inlet of the cylinder is connected to an air supply pipe, and the far end of the air supply pipe is connected to an air supply pump.
[0014] As a preferred solution of the rapid filter element replacement device for a rubber filter described in the utility model, the inner wall of the core loading channel is provided with a guide groove, and the side wall of the filter element body is provided with a limit strip moving along the guide groove.
[0015] As a preferred solution of the rubber filter machine quick filter element replacement device described in the utility model, the signal output end of the pressure sensor is connected to a signal line, the signal line is electrically connected to a controller, and the controller is electrically connected to the rubber filter machine body and the air supply pump.
[0016] Compared with the prior art, the utility model has the following beneficial effects: the rapid filter element replacement device for the rubber filter transmits the detected pressure value to the controller through the pressure sensor, and a pressure sensor is installed on each of the two filter element bodies. When the pressure value of the pressure sensor on the filter element body in use reaches the set pressure value, the controller controls the rubber filter body to pause, and controls the corresponding cylinder to control the filter element body to withdraw from the core loading channel. After withdrawing, the controller controls another cylinder to insert the filter element body into the core loading channel, and then controls the rubber filter body to resume work. The pause time of the rubber filter body is short, and high-efficiency operation is maintained. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0018] Figure 1 This is a schematic diagram of the overall structure of a quick filter element replacement device for a rubber filter according to the utility model;
[0019] Figure 2 This is a schematic diagram of the front view of the structure of a quick filter element replacement device for a rubber filter according to the utility model;
[0020] Figure 3 The utility model is a kind of rubber filter machine quick filter element replacement device Figure 1 Schematic diagram of the structure of part a.
[0021] 100, rubber filter body; 101, support plate; 102, mounting plate; 110, core loading channel; 111, guide groove; 200, core insertion mechanism; 210, cylinder; 211, air supply pipe; 220, filter element body; 221, limit strip; 300, pressure sensor; 301, signal line; 310, controller. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0023] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention in detail, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged at a general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0024] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0025] The utility model provides a device for quickly changing filter elements of a rubber filter. The detected pressure value is transmitted to a controller through a pressure sensor. A pressure sensor is respectively installed on two filter element bodies. When the pressure value of the pressure sensor on the filter element body in use reaches a set pressure value, the controller controls the rubber filter body to pause, and controls the corresponding air cylinder to control the filter element body to withdraw from the core loading channel. After withdrawing, the controller controls another air cylinder to insert the filter element body into the core loading channel, and then controls the rubber filter body to resume work. The pause time of the rubber filter body is short, and high-efficiency work is maintained.
[0026] Figure 1-Figure 2 The structure diagram of a quick filter element replacement device for a rubber filter machine according to the utility model is shown. Figure 1-Figure 2 In this embodiment, a rubber filter machine quick filter element replacement device is provided, and its main body includes a rubber filter machine body 100, a core insertion mechanism 200 and a pressure sensor 300.
[0027] The rubber filter body 100 can load and unload cores through the core loading channel 110 at both ends. Specifically, the core loading channel 110 is provided on the side wall of the rubber filter body 100. In this embodiment, support plates 101 are provided on the left and right sides of the rubber filter body 100, and the side walls of the support plates 101 are provided with mounting plates 102. The inner wall of the core loading channel 110 is provided with a guide groove 111.
[0028] The core insertion mechanism 200 controls the filter element body 220 to be inserted into the core loading channel 110 or withdrawn from the core loading channel 110 through the telescopic end of the cylinder 210. When one filter element body 220 withdraws from the core loading channel 110, the other filter element body 220 is inserted into the core loading channel 110 for continued use. Specifically, the core insertion mechanism 200 is respectively located on the left and right sides of the core loading channel 110. The core insertion mechanism 200 includes a filter element body 220 and a cylinder 210 for inserting the filter element body 220 into the core loading channel 110. In this embodiment, the side wall of the cylinder 210 is fixedly connected to the side wall of the mounting plate 102. The air inlet of the cylinder 210 is connected to an air supply pipe 211. The far end of the air supply pipe 211 is connected to an air supply pump. The side wall of the filter element body 220 is provided with a limit strip 221 that moves along the guide groove 111.
[0029] The pressure sensor 300 transmits the detected pressure value to the controller 310. A pressure sensor 300 is installed on each of the two filter cartridge bodies 220. When the pressure value of the pressure sensor 300 on the filter cartridge body 220 in use reaches the set pressure value, the controller 310 controls the rubber filter body 100 to pause, and controls the corresponding cylinder 210 to control the filter cartridge body 220 to withdraw from the core loading channel 110. After withdrawing, the controller 310 controls another cylinder 210 to insert the filter cartridge body 220 into the core loading channel 110, and then controls the rubber filter body 100 to resume work. The pause time of the rubber filter body 100 is short, and high-efficiency work is maintained. Specifically, the pressure sensor 300 is used to detect the pressure inside the feed end of the rubber filter body 100. In this embodiment, the signal output end of the pressure sensor 300 is connected to a signal line 301, and the signal line 301 is electrically connected to the controller 310. The controller 310 is electrically connected to the rubber filter body 100 and the air supply pump.
[0030] Combination Figure 1-Figure 2, a rubber filter machine quick filter element replacement device of this embodiment, the specific use process is as follows, the detected pressure value is transmitted to the controller 310 through the pressure sensor 300, and the two filter element bodies 220 are respectively equipped with a pressure sensor 300. When the pressure value of the pressure sensor 300 on the filter element body 220 in use reaches the set pressure value, the controller 310 controls the rubber filter machine body 100 to pause, and controls the corresponding cylinder 210 to control the filter element body 220 to withdraw from the core loading channel 110. After withdrawing, the controller 310 controls another cylinder 210 to insert the filter element body 220 into the core loading channel 110, and then controls the rubber filter machine body 100 to resume work. The pause time of the rubber filter machine body 100 is short, and high-efficiency work is maintained.
[0031] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A rapid filter element replacement device for a rubber filter, characterized in that: include: A rubber filter body (100), wherein a core loading channel (110) is arranged on a side wall of the rubber filter body (100); A core inserting mechanism (200), the core inserting mechanism (200) being respectively located on the left and right sides of the core loading channel (110), the core inserting mechanism (200) comprising a filter element body (220) and a cylinder (210) for inserting the filter element body (220) into the core loading channel (110); A pressure sensor (300) is used to detect the pressure inside the feed end of the rubber filter body (100).
2. A rubber filter machine quick filter element replacement device according to claim 1, characterized in that: Support plates (101) are respectively arranged on the left and right sides of the rubber filter body (100), and mounting plates (102) are arranged on the side walls of the support plates (101).
3. A rubber filter machine quick filter element replacement device according to claim 2, characterized in that: The side wall of the cylinder (210) is fixedly connected to the side wall of the mounting plate (102); the air inlet of the cylinder (210) is connected to an air supply pipe (211); the far end of the air supply pipe (211) is connected to an air supply pump.
4. A rubber filter quick filter element replacement device according to claim 3, characterized in that: The inner wall of the core loading channel (110) is provided with a guide groove (111), and the side wall of the filter element body (220) is provided with a limit strip (221) that moves along the guide groove (111).
5. A rapid filter element replacement device for a rubber filter according to claim 4, characterized in that: The signal output end of the pressure sensor (300) is connected to a signal line (301), the signal line (301) is electrically connected to a controller (310), and the controller (310) is electrically connected to the rubber filter body (100) and the air supply pump.