Efficient film laminating machine for fireproof pad production
By introducing dust removal and storage mechanisms into the coating machine for fire-proof pad production, the problems of dust influence and manpower in traditional coating machines are solved, and efficient coating quality control and production efficiency improvement are achieved.
Patent Information
- Application Number
- CN202421353502.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-14
AI Technical Summary
During the working process, traditional coating machines are susceptible to impurities such as dust on the surface of the film, resulting in a decrease in the quality of the coating. Moreover, product storage requires a lot of manpower and time, which reduces production efficiency and increases costs.
A high-efficiency coating machine for the production of fire-proof pads is designed, including a dust removal mechanism and a storage mechanism. The dust removal mechanism cleans up dust through a double-head vacuum cleaner and bristles, and the storage mechanism uses a motor, diaphragm lever and clamping system to achieve efficient product storage.
The dust on the surface of the film body is effectively removed, the coating quality is improved, and the manpower demand is greatly reduced through an automated storage system, which improves production efficiency and reduces costs.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film laminating equipment, in particular to a high-efficiency film laminating machine for producing fireproof mats. Background Art
[0002] With the continuous development of industry, the demand for fireproof mats is increasing. In the production process of fireproof mats, laminating is an important link, which can improve the durability, waterproofness and other properties of fireproof mats. However, there are some problems in the working process of traditional laminating machines.
[0003] For example, there may be dust and other impurities on the surface of the film. If the film is not cleaned before being stored, it will affect the quality of the film. In addition, after the film is completed, the storage of the product also requires a lot of manpower and time, which not only reduces production efficiency but also increases production costs. Therefore, it is of great significance to develop a laminating machine that can remove dust from the film and efficiently store the filmed products. Utility Model Content
[0004] The purpose of the utility model is to provide a high-efficiency laminating machine for producing fireproof mats to solve at least any one of the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient laminating machine for producing fireproof mats, comprising a dust removal mechanism and a storage mechanism provided on a carrying mechanism, wherein the dust removal mechanism is provided at the front end of the storage mechanism;
[0006] The storing mechanism comprises a first motor, a film collecting rod, a first bearing, a pulling plate, a clamping member, a first clamping strip, a second clamping strip, a plurality of connecting rods and a telescopic spring, one end of the film collecting rod is detachably connected to the output end of the first motor, and the other end of the film collecting rod is detachably connected to the movable end of the first bearing, the rear end of the clamping member is detachably connected to the front end of the film collecting rod, the front end of the clamping member is provided with a slot, the pulling plate is arranged at the top of the clamping member, the top ends of the plurality of connecting rods are fixedly connected to the bottom of the pulling plate, the plurality of connecting rods are evenly distributed at the bottom of the pulling plate, the plurality of connecting rods are connected to the clamping member, the top ends of the plurality of telescopic springs are fixedly connected to the top of the inner wall of the clamping member, the plurality of telescopic springs are staggered in position with the plurality of connecting rods, the bottom ends of the plurality of connecting rods and the plurality of telescopic springs are fixedly connected to the top of the second clamping strip, and the first clamping strip is fixedly connected to the bottom of the inner wall of the clamping member.
[0007] Preferably, the first clamping strip and the second clamping strip are both made of rubber.
[0008] Preferably, the dust removal mechanism includes a double-headed vacuum cleaner, a connecting box, two second motors, two rotating rods, two second bearings and a plurality of bristles, one end of the two rotating rods are detachably connected to the output ends of the two second motors, the other ends of the two rotating rods are detachably connected to the movable ends of the two second bearings, a plurality of bristles are evenly distributed on the rotating rods, a plurality of bristles are fixedly connected to the rotating rods, openings are provided at both the front and rear ends of the connecting box, the two rotating rods are respectively arranged on the inner wall of the connecting box near the top and the inner wall near the bottom, the two second motors and the two second bearings are detachably connected to the inner wall of the connecting box, the two dust suction ends of the double-headed vacuum cleaner are respectively detachably connected to the top and the bottom of the connecting box, and the two dust suction ends of the double-headed vacuum cleaner are both connected to the connecting box.
[0009] Preferably, the supporting mechanism includes a laminating machine body, a film body, a supporting plate, a supporting groove, a placement plate, two connecting plates and four universal wheels. The film body is arranged on the laminating machine body, the supporting plate is detachably connected to the front end of the laminating machine body, the two connecting plates are respectively detachably connected to the left and right sides of the laminating machine body, the supporting groove is opened at the front end of the laminating machine body near the bottom, the placement plate is arranged in the supporting groove, the placement plate is fixedly connected to the laminating machine body, the four universal wheels are evenly distributed at the bottom of the laminating machine body, and the four universal wheels are all detachably connected to the laminating machine body.
[0010] Preferably, the first motor and the first bearing are respectively detachably connected to opposite sides of the two connecting plates.
[0011] Preferably, the connection box is arranged at the front end of the film collecting rod, the connection box is detachably connected to the two connection plates, and the double-headed vacuum cleaner is detachably connected to the left side of the laminating machine body.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. In the utility model, the user first holds the pull plate and lifts it up, so that the connecting rod drives the second clamping plate to move up. As the second clamping plate moves up, the telescopic spring will shrink. The user puts one side of the coated product between the first clamping strip and the second clamping strip, and then releases the pull plate. The first clamping strip and the second clamping strip will cooperate to clamp the product. Subsequently, as more and more products are coated, the first motor cooperates with the first bearing to drive the film collecting rod to rotate, thereby realizing the storage of the coated products, which brings convenience to the user.
[0014] 2. In the utility model, the second motor cooperates with the second bearing to drive the rotating rod to rotate. As the rotating rod rotates, the bristles rotate accordingly, and the coated products will pass through the connecting box. When passing through the connecting box, the coated products will come into contact with the bristles, and the bristles will remove dust from the coated products. The double-headed vacuum cleaner will vacuum the inside of the connecting box, thereby absorbing the dust brushed off by the bristles. In summary, dust removal is performed before storing the coated products, which brings convenience to the user. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the pull plate part of the utility model;
[0017] Figure 3 This is a partial structural diagram of the telescopic spring of the utility model;
[0018] Figure 4 This is a partial structural diagram of the connection box of the utility model;
[0019] Figure 5 This is a schematic diagram of the structure of the bristle part of the utility model;
[0020] Figure 6 It is a schematic diagram of the structure of the main part of the laminating machine of the utility model.
[0021] In the figure: 1. laminating machine body; 2. film body; 3. double-headed vacuum cleaner; 4. universal wheel; 5. first motor; 6. film collecting rod; 7. first bearing; 8. connecting plate; 9. connecting box; 10. pulling plate; 11. clamping member; 12. bearing plate; 13. bearing slot; 14. placing plate; 15. second motor; 16. bristles; 17. rotating rod; 18. second bearing; 19. connecting rod; 20. telescopic spring; 21. first clamping strip; 22. second clamping strip. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model provides Figure 1-6The high-efficiency film laminating machine for producing fireproof mats shown in the figure includes a bearing mechanism, which is characterized in that: a dust removal mechanism and a storage mechanism are arranged on the bearing mechanism, and the dust removal mechanism is arranged at the front end of the storage mechanism; the storage mechanism includes a first motor 5, a film collecting rod 6, a first bearing 7, a pull plate 10, a carrier clamp 11, a first clamp strip 21, a second clamp strip 22, a plurality of connecting rods 19 and a telescopic spring 20, one end of the film collecting rod 6 is detachably connected to the output end of the first motor 5, and the other end of the film collecting rod 6 is detachably connected to the movable end of the first bearing 7, and the rear end of the carrier clamp 11 is detachably connected to the front end of the film collecting rod 6. A slot is provided at the front end of the carrier 11, the pull plate 10 is arranged at the top of the carrier 11, the top ends of multiple connecting rods 19 are fixedly connected to the bottom of the pull plate 10, the multiple connecting rods 19 are evenly distributed at the bottom of the pull plate 10, the multiple connecting rods 19 are connected to the carrier 11, the top ends of multiple telescopic springs 20 are fixedly connected to the top of the inner wall of the carrier 11, the multiple telescopic springs 20 and the multiple connecting rods 19 are staggered, the bottom ends of the multiple connecting rods 19 and the multiple telescopic springs 20 are fixedly connected to the top of the second clamping strip 22, and the first clamping strip 21 is fixedly connected to the bottom of the inner wall of the carrier 11. The user first holds the pull plate 10 and lifts it upward, so that the connecting rod 19 drives the second clamping plate 22 to move upward. The setting of the connecting rod 19 can improve the stability of the second clamping strip 22 being pulled up. As the second clamping plate 22 moves upward, the telescopic spring 20 will shrink. The user places the product that has been coated between the first clamping strip 21 and the second clamping strip 22, and then releases the pull plate 10. The telescopic spring 20 resets and drives the second clamping strip 22 to reset. The first clamping strip 21 and the second clamping strip 22 will cooperate to clamp the product. Subsequently, as more and more products are coated, the first motor 5 cooperates with the first bearing 7 to drive the film collecting rod 6 to rotate, thereby realizing the storage of the coated products, which brings convenience to the user. The running speed of the first motor 5 is adjusted to a speed suitable for the laminating machine body 1.
[0024] The first clamping strip 21 and the second clamping strip 22 are both made of rubber. The first clamping strip 21 and the second clamping strip 22 are flexible and will not cause damage to the product during the clamping process.
[0025] The dust removal mechanism includes a double-headed vacuum cleaner 3, a connecting box 9, two second motors 15, two rotating rods 17, two second bearings 18 and a plurality of bristles 16, one end of the two rotating rods 17 are detachably connected to the output ends of the two second motors 15, the other ends of the two rotating rods 17 are detachably connected to the movable ends of the two second bearings 18, a plurality of bristles 16 are evenly distributed on the rotating rods 17, and a plurality of bristles 16 are fixedly connected to the rotating rods 17, openings are provided at both the front and rear ends of the connecting box 9, the two rotating rods 17 are respectively arranged on the inner wall of the connecting box 9 near the top and the inner wall near the bottom, the two second motors 15 and the two second bearings 18 are detachably connected to the inner wall of the connecting box 9, the two suction ends of the double-headed vacuum cleaner 3 are respectively detachably connected to the top and the bottom of the connecting box 9, and the two suction ends of the double-headed vacuum cleaner 3 are both connected to the connecting box 9. The second motor 15 cooperates with the second bearing 18 to drive the rotating rod 17 to rotate. As the rotating rod 17 rotates, the bristles 16 rotate accordingly, and the coated products will pass through the connecting box 9. When passing through the connecting box 9, the coated products will come into contact with the bristles 16, and the bristles 16 will remove dust from the coated products. The double-headed vacuum cleaner 3 will vacuum the inside of the connecting box 9, thereby absorbing the dust brushed off by the bristles 16. In summary, dust removal is performed before the coated products are stored, which brings convenience to the user.
[0026] The bearing mechanism includes a laminating machine body 1, a film body 2, a bearing plate 12, a bearing groove 13, a placement plate 14, two connecting plates 8 and four universal wheels 4. The film body 2 is arranged on the laminating machine body 1, the bearing plate 12 is detachably connected to the front end of the laminating machine body 1, the two connecting plates 8 are detachably connected to the left and right sides of the laminating machine body 1, the bearing groove 13 is opened at the front end of the laminating machine body 1 near the bottom, the placement plate 14 is arranged in the bearing groove 13, the placement plate 14 is fixedly connected to the laminating machine body 1, the four universal wheels 4 are evenly distributed at the bottom of the laminating machine body 1, the four universal wheels 4 are all detachably connected to the laminating machine body 1, the first motor 5 and the first bearing 7 are respectively detachably connected to the opposite sides of the two connecting plates 8, the connecting box 9 is arranged at the front end of the film collecting rod 6, the connecting box 9 is detachably connected to the two connecting plates 8, and the double-headed vacuum cleaner 3 is detachably connected to the left side of the laminating machine body 1. The operation of the laminating machine body 1 and the film body 2 is common knowledge. The universal wheels 4 are provided to facilitate users to move the device. The placement plate 14 is convenient for users to store items. The carrying plate 12 and the connecting plate 8 carry the devices thereon.
[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-efficiency laminating machine for producing fireproof mats, comprising a bearing mechanism, characterized in that: The carrying mechanism is provided with a dust removal mechanism and a storage mechanism, and the dust removal mechanism is arranged at the front end of the storage mechanism; The storage mechanism comprises a first motor (5), a film collecting rod (6), a first bearing (7), a pulling plate (10), a clamping member (11), a first clamping strip (21), a second clamping strip (22), a plurality of connecting rods (19) and a telescopic spring (20); one end of the film collecting rod (6) is detachably connected to the output end of the first motor (5); the other end of the film collecting rod (6) is detachably connected to the movable end of the first bearing (7); the rear end of the clamping member (11) is detachably connected to the front end of the film collecting rod (6); a slot is provided at the front end of the clamping member (11); the pulling plate (10) is arranged on the top of the clamping member (11); and the plurality of connecting rods (19) are connected to the film collecting rod (6). The top ends of the connecting rods (19) are fixedly connected to the bottom of the pull plate (10), and the plurality of connecting rods (19) are evenly distributed at the bottom of the pull plate (10). The plurality of connecting rods (19) are connected to the clamping member (11), and the top ends of the plurality of telescopic springs (20) are fixedly connected to the top of the inner wall of the clamping member (11). The plurality of telescopic springs (20) and the plurality of connecting rods (19) are staggered in position. The bottom ends of the plurality of connecting rods (19) and the plurality of telescopic springs (20) are fixedly connected to the top of the second clamping strip (22), and the first clamping strip (21) is fixedly connected to the bottom of the inner wall of the clamping member (11).
2. The high-efficiency laminating machine for producing fireproof mats according to claim 1, characterized in that: The first clamping strip (21) and the second clamping strip (22) are both made of rubber.
3. The high-efficiency film laminating machine for producing fireproof mats according to claim 1, characterized in that: The dust removal mechanism comprises a double-headed vacuum cleaner (3), a connection box (9), two second motors (15), two rotating rods (17), two second bearings (18) and a plurality of bristles (16), one end of the two rotating rods (17) being detachably connected to the output ends of the two second motors (15), the other ends of the two rotating rods (17) being detachably connected to the movable ends of the two second bearings (18), the plurality of bristles (16) being evenly distributed on the rotating rods (17), and the plurality of bristles (16) being evenly distributed on the rotating rods (17). The connecting box (9) is fixedly connected to the rotating rod (17), the front and rear ends of the connecting box (9) are both provided with openings, the two rotating rods (17) are respectively arranged on the inner wall of the connecting box (9) near the top and the inner wall near the bottom, the two second motors (15) and the two second bearings (18) are both detachably connected to the inner wall of the connecting box (9), the two suction ends of the double-headed vacuum cleaner (3) are respectively detachably connected to the top and the bottom of the connecting box (9), and the two suction ends of the double-headed vacuum cleaner (3) are both connected to the connecting box (9).
4. The high-efficiency laminating machine for producing fireproof mats according to claim 3 is characterized in that: The bearing mechanism comprises a laminating machine body (1), a film body (2), a bearing plate (12), a bearing groove (13), a placement plate (14), two connecting plates (8) and four universal wheels (4); the film body (2) is arranged on the laminating machine body (1); the bearing plate (12) is detachably connected to the front end of the laminating machine body (1); the two connecting plates (8) are detachably connected to the left and right sides of the laminating machine body (1), respectively; the bearing groove (13) is arranged at the bottom of the front end of the laminating machine body (1); the placement plate (14) is arranged in the bearing groove (13); the placement plate (14) is fixedly connected to the laminating machine body (1); the four universal wheels (4) are evenly distributed at the bottom of the laminating machine body (1); and the four universal wheels (4) are all detachably connected to the laminating machine body (1).
5. The high-efficiency film laminating machine for producing fireproof mats according to claim 4, characterized in that: The first motor (5) and the first bearing (7) are respectively detachably connected to opposite sides of the two connecting plates (8).
6. The high-efficiency film laminating machine for producing fireproof mats according to claim 4, characterized in that: The connection box (9) is arranged at the front end of the film collecting rod (6), the connection box (9) is detachably connected to the two connection plates (8), and the double-headed vacuum cleaner (3) is detachably connected to the left side of the laminating machine body (1).