Improved germ softening device

By designing a germ softening improvement device including a water tank, feeding mechanism, transmission mechanism, feeding tray and lifting equipment, the problem of water control difficulty in germ softening treatment is solved, the consistency of germ water content is achieved, and the oil output rate and production quality are improved.

CN222540718UActive Publication Date: 2025-02-28CHANGSHOUHUA (SHANDONG) FOOD TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421035132.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-02-28
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing germ softening treatment has difficulty in controlling the water volume, which leads to different water content of the germ in each raw material tank, affecting the oil yield and raw material utilization rate.

Method used

A germ softening improvement device is designed, including a water tank, feeding mechanism, transmission mechanism, feeding tray and lifting equipment. Through the coordinated work of these components, the germ raw material and water are uniformly mixed and treated, ensuring the consistent water content of each germ.

Benefits of technology

Through the use of this device, the uniform moisture content of the germ is ensured, the oil yield is improved, the softening treatment time and cost are saved, and the production quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an improved germ softening device and relates to the technical field of germs. The feeding device comprises a water tank, a feeding mechanism is arranged on one side of the water tank, a conveying mechanism is arranged at the bottom of the feeding mechanism in a matched mode, the output end of the conveying mechanism is connected to the water tank, an output opening of the conveying mechanism is formed in the top in an inner cavity of the water tank, and a material collecting disc is movably arranged in the water tank. And lifting equipment is arranged on the back of the water tank. By means of the feeding mechanism and the conveying mechanism, germ raw materials can be directly conveyed into the water tank, water in the water tank can be fully mixed with the germ raw materials, it is guaranteed that the water content of each germ is consistent, better treatment can be conducted, the softening treatment time and cost are saved, and the production quality is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of germ, and particularly relates to a germ softening improvement device. Background Art

[0002] The germ is one of the components of the plant embryo, connected to the hypocotyl, located at the top of the hypocotyl, and develops into leaves and stems after breaking through the seed skin. In terms of seedlings, the germ is the first bud of the plant body, formed during embryogenesis. The germ is cleaned, dried, softened, rolled, steamed, fried, extracted, and refined to obtain germ oil, among which the softening treatment of the germ is an important processing step for using the germ to produce oil. The germ is heated and the water content is adjusted in the softening equipment at the same time, so that the plasticity of the material embryo formed by the corn germ changes, and it can be rolled into a regular shape with a certain thickness and not easy to break, which provides convenience for subsequent rolling. The existing adjustment method is to heat the corn germ with steam according to the moisture content and oil content of the corn germ, and use softened water to adjust the moisture content in the corn germ. Steam and softened water are both production raw materials, and the amount of softened water added should be adjusted according to the moisture content in the corn germ, and production control has certain difficulties.

[0003] The existing germ processing requires a hydration process. The traditional processing method is to let the water in the water tank enter the germ raw material tank through a pipe. The water volume is controlled by a valve. The water in the water tank enters the raw material tank and mixes with the germ. However, the amount of water controlled by each valve is different, resulting in different moisture content of the germ in each raw material tank. When frying, the state of the germ is different, the oil yield is low, and raw materials are wasted.

[0004] Therefore, the existing germ softening cannot meet the needs in actual use, so there is an urgent need for improved technology to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a germ softening improvement device to solve the above-mentioned problems.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model discloses an improved device for softening germs, comprising a water tank, a feeding mechanism is arranged on one side of the water tank, a transmission mechanism is matched at the bottom of the feeding mechanism, an output end of the transmission mechanism is connected to the water tank, and an output port of the transmission mechanism is arranged at the top in the inner cavity of the water tank, a receiving tray is movably arranged inside the water tank, a cutout is arranged at the end of the receiving tray, a matching arc plate is arranged inside the cutout, the matching arc plate matches with the receiving tray, the bottom of the matching arc plate is placed on the surface of the receiving tray, support platforms are fixedly arranged at both ends inside the receiving tray, a scraper is arranged between the two support platforms, a light rod is connected between the scraper and the matching arc plate, an opening is arranged on the surface of the water tank, a collecting plate is slidably installed inside the opening, and a lifting device is arranged at the back of the water tank.

[0008] Furthermore, a movable groove is provided on the surface of the lifting device, a threaded rod is rotatably provided inside the movable groove, and the threaded rod is controlled by a stepper motor, a connecting frame is threadedly sleeved on the surface of the threaded rod, the connecting frame is located directly above the water tank, a lifting rod is provided above the support platform, and the top of the lifting rod is connected to the connecting frame.

[0009] Furthermore, adjacent surfaces of the two support platforms are configured as inclined surfaces.

[0010] Furthermore, a water leakage hole is arranged on the surface of the receiving tray.

[0011] Furthermore, a slide groove is provided on the surface of the opening, a slide bar is fixedly provided on the bottom of the collecting plate, and the slide bar is slidably provided in the slide groove.

[0012] Furthermore, the outer diameter of the receiving tray is the same as the inner diameter of the water tank.

[0013] The utility model has the following beneficial effects:

[0014] The device can directly transfer the germ raw material to the water tank through the feeding mechanism and the transmission mechanism. The water inside the water tank can be fully mixed with the germ raw material to ensure that the water content of each germ is consistent and can be better processed, saving softening treatment time and cost and improving production quality. The rising of the receiving tray is then controlled by the lifting equipment to collect the germ inside the water tank. When the position of the receiving tray is lifted to the opening and is above the collecting plate, the collecting plate is pushed to the bottom of the receiving tray. The staff then pulls the matching arc plate outward and connects the scraper through the light rod. The scraper can scrape the germ inside the receiving tray onto the collecting plate, which is convenient for transporting the germ to the raw material tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a partial cross-sectional view of the water tank in the utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the material receiving tray in the utility model.

[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0020] 1. Water tank; 2. Transmission mechanism; 3. Feeding mechanism; 4. Lifting equipment; 5. Lifting rod; 6. Collecting tray; 7. Support table; 8. Incision; 9. Matching arc plate; 10. Scraper; 11. Bare rod; 12. Opening; 13. Collecting plate; 14. Movable groove; 15. Threaded rod; 16. Connecting frame. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] See also Figure 1-3As shown, the utility model is a germ softening improvement device, comprising a water tank 1, a feeding mechanism 3 is arranged on one side of the water tank 1, a transmission mechanism 2 is matched at the bottom of the feeding mechanism 3, an output end of the transmission mechanism 2 is connected to the water tank 1, and an output port of the transmission mechanism 2 is arranged at the top in the inner cavity of the water tank 1, a receiving tray 6 is movably arranged inside the water tank 1, a cutout 8 is arranged at the end of the receiving tray 6, a matching arc plate 9 is arranged inside the cutout 8, the matching arc plate 9 matches with the receiving tray 6, the bottom of the matching arc plate 9 is placed on the surface of the receiving tray 6, support platforms 7 are fixedly arranged at both ends inside the receiving tray 6, a scraper 10 is arranged between the two support platforms 7, a polished rod 11 is connected between the scraper 10 and the matching arc plate 9, an opening 12 is arranged on the surface of the water tank 1, and a collecting plate is slidably installed inside the opening 12 13. A lifting device 4 is provided on the back of the water tank 1. The germ raw material can be directly transferred to the water tank 1 through the feeding mechanism 3 and the transmission mechanism 2. The water inside the water tank 1 can be fully mixed with the germ raw material to ensure that the water content of each germ is consistent and can be better processed, saving softening treatment time and cost and improving production quality. Then, the lifting device 4 is used to control the rise of the receiving tray 6 to collect the germ inside the water tank 1. When the position of the receiving tray 6 is lifted to the opening 12 and is above the collecting plate 13, the collecting plate 13 is pushed to the bottom of the receiving tray 6. The staff then pulls the matching arc plate 9 outward and connects the scraper 10 through the light rod 11. The scraper 10 can scrape the germ inside the receiving tray 6 onto the collecting plate 13, which is convenient for transporting the germ to the raw material tank.

[0023] A movable groove 14 is provided on the surface of the lifting device 4, and a threaded rod 15 is provided inside the movable groove for rotation, and the threaded rod 15 is controlled by a stepper motor, and a connecting frame 16 is threadedly sleeved on the surface of the threaded rod 15, and the connecting frame 16 is located directly above the water tank 1, and a lifting rod 5 is provided above the support platform 7, and the top of the lifting rod 5 is connected to the connecting frame 16, and the threaded rod 15 is controlled to rotate by the stepper motor. Since the connecting frame 16 is threadedly sleeved on the surface of the threaded rod 15, the rotation of the threaded rod 15 can drive the connecting frame 16 to move, and since the connecting frame 16 is connected to the support platform 7 through the lifting rod 5, the lifting device 4 can control the rise or fall of the collecting tray 6, and when the collecting tray 6 rises, the germs inside the water tank 1 can be collected.

[0024] The adjacent surfaces of the two support platforms 7 are arranged as inclined surfaces. When the receiving tray 6 is lifted, the germs adhere to the surface of the receiving tray 6 , and under the action of the inclined surfaces, the germs can be received inside the receiving tray 6 .

[0025] The surface of the receiving tray 6 is provided with water leakage holes. After the receiving tray 6 is lifted, the water leakage holes can leak out water, so that only the germs are left in the receiving tray 6.

[0026] A slide groove is provided on the surface of the opening 12, and a slide bar is fixedly provided on the bottom of the collecting plate 13, and the slide bar is slidably provided in the slide groove, so that the collecting plate 13 can slide from the opening 12 to the inside of the water tank 1 under the action of the slide bar and the slide groove.

[0027] The outer diameter of the receiving tray 6 is the same as the inner diameter of the water tank 1, so that the outer surface of the receiving tray 6 can be close to the interior of the water tank 1, and the receiving tray 6 can collect the germs when it is lifted.

[0028] Working principle: The germ raw material can be directly transferred to the water tank 1 through the feeding mechanism 3 and the transmission mechanism 2. The water in the water tank 1 can be fully mixed with the germ raw material to ensure that the water content of each germ is consistent, which can be better processed, saving the softening treatment time and cost, and improving the production quality. Then, the threaded rod 15 is controlled to rotate by the stepper motor. Since the connecting frame 16 is threadedly sleeved on the surface of the threaded rod 15, the rotation of the threaded rod 15 can drive the connecting frame 16 to move. The lifting rod 5 is connected to the supporting platform 7, so that the lifting device 4 can control the rise or fall of the receiving tray 6. When the receiving tray 6 rises, the germ inside the water tank 1 can be collected. When the position of the receiving tray 6 is lifted to the opening 12 and is above the collecting plate 13, the collecting plate 13 is pushed to the bottom of the receiving tray 6. The staff then pulls the matching arc plate 9 outward and connects the scraper 10 through the light rod 11. The scraper 10 can scrape the germ inside the receiving tray 6 onto the collecting plate 13, which is convenient for transporting the germ to the raw material tank.

[0029] As described above, in order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Generally, the components of the embodiment of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0032] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0033] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0034] In the description of the present utility model, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, it can be understood that the specific meanings of the above terms in the present utility model are only the preferred embodiments of the present utility model, and are not other forms of limitations on the present utility model. Any technician familiar with this profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model still belongs to the protection scope of the technical solution of the present utility model.

Claims

1. A germ softening improvement device, comprising a water tank (1), characterized in that: A feeding mechanism (3) is provided on one side of the water tank (1), a transmission mechanism (2) is provided at the bottom of the feeding mechanism (3), an output end of the transmission mechanism (2) is connected to the water tank (1), and an output port of the transmission mechanism (2) is provided at the top of the inner cavity of the water tank (1), a receiving tray (6) is movably provided inside the water tank (1), a cutout (8) is provided at the end of the receiving tray (6), a matching arc plate (9) is provided inside the cutout (8), and the matching arc plate (9) is connected to the receiving tray The tray (6) is matched with the matching arc plate (9), the bottom of the matching arc plate (9) is placed on the surface of the receiving tray (6), the two ends of the receiving tray (6) are fixedly provided with support platforms (7), a scraper (10) is provided between the two support platforms (7), a light rod (11) is connected between the scraper (10) and the matching arc plate (9), an opening (12) is provided on the surface of the water tank (1), a collecting plate (13) is slidably installed inside the opening (12), and a lifting device (4) is provided on the back of the water tank (1).

2. A germ softening improvement device according to claim 1, characterized in that: The surface of the lifting device (4) is provided with a movable groove (14), the interior of the movable groove (14) is rotatably provided with a threaded rod (15), and the threaded rod (15) is controlled by a stepping motor. The surface of the threaded rod (15) is threadedly sleeved with a connecting frame (16), and the connecting frame (16) is located directly above the water tank (1). A lifting rod (5) is provided above the support platform (7), and the top of the lifting rod (5) is connected to the connecting frame (16).

3. The germ softening improvement device according to claim 1, characterized in that: The adjacent surfaces of the two support platforms (7) are arranged as inclined surfaces.

4. The germ softening improvement device according to claim 1, characterized in that: The surface of the material receiving tray (6) is provided with water leakage holes.

5. The germ softening improvement device according to claim 1, characterized in that: A sliding groove is arranged on the surface of the opening (12), a sliding bar is fixedly arranged on the bottom of the collecting plate (13), and the sliding bar is slidably arranged in the sliding groove.

6. The germ softening improvement device according to claim 1, characterized in that: The outer diameter of the material receiving tray (6) is the same as the inner diameter of the water tank (1).