Aluminum alloy material surface treatment device
By designing a surface treatment device for aluminum alloy material including a degassing tank, a cleaning box, a dewaxing box, a drying component and a conveying component, the problem of drying after treatment in the prior art is solved, and the rapid drying and efficient treatment of aluminum alloy material are achieved.
Patent Information
- Application Number
- CN202420565268.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-22
AI Technical Summary
In the prior art, an additional site is required for drying after surface treatment of aluminum alloy materials, and a lot of manpower and material resources are wasted, and a device for rapid drying is lacking.
A surface treatment device for aluminum alloy material is designed, including a workbench, degassing tank, cleaning box, dewaxing box, drying assembly and conveying assembly. The drying assembly enables rapid drying through a heating mesh and a drying fan, and the conveying assembly drives the placement basket for conveying and moving through the motor and cylinder drive.
It realizes rapid drying of aluminum alloy surfaces, saves site and human resources, improves processing efficiency, and avoids drying blind spots.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy material surface treatment, in particular to an aluminum alloy material surface treatment device. Background Art
[0002] Aluminum alloys are widely used due to their light weight, low cost, easy processing and coloring. However, due to the physical and chemical properties of aluminum itself, its surface hardness is low and it is prone to scratches or scratches. Therefore, people add other metals to aluminum alloys. This treatment can increase the hardness of aluminum alloys. However, after adding other metals to metallic aluminum, if the aluminum alloy is not treated, it is easily corroded and oxidized by the air. The first process of aluminum entering the anodizing production line is degreasing. The degreasing solution is usually composed of a weakly acidic or weakly alkaline solution and a surfactant, which is used to remove grease or pollutants on the surface of the aluminum. Some literature also calls degreasing chemical cleaning or degreasing. When the surface of the aluminum comes into contact with grease or pollutants, it will hinder the full contact between its surface and the treatment solution, and a clean surface that is evenly wetted cannot be obtained; if grease or pollutants are brought into the subsequent treatment solution, the composition of the solution will be destroyed, causing secondary pollution to the aluminum. After the above-mentioned degreasing treatment, it is generally necessary to use clean water to wash and then dry. However, in the prior art, after the aluminum alloy is cleaned, an additional site is required to dry the degreased aluminum, which is very inconvenient and wastes a lot of manpower and material resources. Therefore, it is very necessary to design an aluminum alloy material surface treatment device that is highly practical and has a fast drying effect. Utility Model Content
[0003] The purpose of the utility model is to provide a surface treatment device for aluminum alloy materials to solve the problems raised in the above background technology.
[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a surface treatment device for aluminum alloy materials, comprising a workbench, wherein the upper end of the workbench is provided with an oil removal tank, a first cleaning tank, a dewaxing tank, a second cleaning tank and a drying component in sequence, wherein the drying component comprises a drying seat, a circular plate, a connecting plate, a fixing plate, a heating net and a drying fan, wherein the drying seat is fixedly mounted on the workbench, the circular plate is movably mounted on the upper end of the drying seat, the connecting plate is symmetrically fixedly mounted on the side wall of the circular plate, the fixing plate is arranged on the corresponding upper end of the connecting plate, the heating net and the drying fan are fixedly mounted on the corresponding upper end of the fixing plate, the heating net is located between the drying fans, and a conveying component is provided on the upper end of the workbench.
[0005] According to the above technical solution, the conveying assembly includes a fixed frame, a first control motor, a first threaded rod, a slider, a cylinder, a connecting rope and a placement basket. The fixed frame is fixedly installed on the upper end of the workbench, the first control motor is fixedly installed in the fixed frame, the first control motor output end is fixedly installed with the first threaded rod, the slider is threadedly connected to the first threaded rod, and the cylinder, the connecting rope and the placement basket are fixedly installed in sequence on the lower end of the slider.
[0006] According to the above technical solution, a reciprocating drive assembly is provided at the upper end of the drying seat.
[0007] According to the above technical solution, the reciprocating drive assembly includes a movable groove, a second control motor, a half-tooth gear, a reciprocating groove and a rack, the movable groove consists of a circular groove and a fan-shaped groove, the circular plate and the connecting plate are movably installed in the circular groove and the fan-shaped groove respectively, the second control motor is fixedly installed in the circular groove and the half-tooth gear is fixedly installed at the output end of the second control motor, the reciprocating groove is opened at the lower end of the circular plate, the rack is symmetrically arranged in the reciprocating groove, and the half-tooth gear can and can only engage with the rack at one end at the same time.
[0008] According to the above technical solution, an adjustment component is provided in the connecting plate.
[0009] According to the above technical solution, the adjustment assembly includes an adjustment groove, a movable block, a second threaded rod and a turntable, the adjustment groove is opened in the connecting plate, the second threaded rod is movably installed in the corresponding adjustment groove and the movable block is threadedly connected to the corresponding second threaded rod, the movable block is fixedly installed at the corresponding lower end of the fixed plate, one end of the second threaded rod passes through the corresponding connecting plate and is fixedly installed with the turntable.
[0010] According to the above technical solution, the circular plate, the connecting plate and the upper end surface of the drying seat are flush.
[0011] Compared with the prior art, the beneficial effects achieved by the utility model are as follows: the utility model is provided with a fixed frame, a first control motor, a first threaded rod, a slider, a cylinder, a connecting rope and a placing basket, and a control device is provided on the outside to control the first control motor and the cylinder, thereby driving the placing basket to transport and move, degreasing the surface of the aluminum alloy material in the degreasing tank, cleaning it with alkali solution in the first cleaning tank, dewaxing the surface of the aluminum alloy material in the dewaxing tank, cleaning it with acid solution in the second cleaning tank, heating and drying the surface of the aluminum alloy material through the coordinated use of a drying seat, a circular plate, a connecting plate, a fixing plate, a heating net and a drying fan, thereby achieving rapid drying of the surface of the aluminum alloy material and completing the surface treatment of the aluminum alloy material, through the movable groove, the second control motor, the half-tooth gear, the reciprocating groove and the rack When used in combination, the second control motor can be controlled by an external control device, which can then drive the half-tooth gear to rotate, and then the circular plate can be rotated in a certain angle, so as to dry the surface of the aluminum alloy material in a circular multi-angle manner and avoid drying dead corners. The movable groove, the second control motor, the half-tooth gear, the reciprocating groove and the rack need to be designed according to actual conditions during on-site production and installation, including the size of the circular plate rotation angle, and redesigned in combination with actual needs to ensure that the working principle remains unchanged. Through the coordinated use of the adjustment groove, the movable block, the second threaded rod and the turntable, the second threaded rod can be driven to rotate by rotating the turntable, and then the position of the movable block can be adjusted. The distance between the drying fans can be adjusted according to the specifications of the aluminum alloy material, so that the surface of the aluminum alloy material can be dried at an appropriate distance. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0013] Figure 1 It is a schematic diagram of the main cross-sectional view of the utility model;
[0014] Figure 2 It is a left side cross-sectional schematic diagram of the drying seat of the utility model;
[0015] Figure 3 It is a top view cross-sectional schematic diagram of the drying seat of the utility model;
[0016] Figure 4 It is a three-dimensional schematic diagram of the drying seat of the utility model;
[0017] In the figure: 1-workbench, 2-oil removal tank, 3-first cleaning tank, 4-dewaxing tank, 5-second cleaning tank, 6-drying assembly, 61-drying seat, 62-circular plate, 63-connecting plate, 64-fixed plate, 65-heating net, 66-drying fan, 7-conveying assembly, 71-fixed frame, 72-first control motor, 73-first threaded rod, 74-slider, 75-cylinder, 76-connecting rope, 77-placing basket, 8-reciprocating drive assembly, 81-movable groove, 811-circular groove, 812-fan-shaped groove, 82-second control motor, 83-half-tooth gear, 84-reciprocating groove, 85-rack, 9-adjusting assembly, 91-adjusting groove, 92-movable block, 93-second threaded rod, 94-turntable. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-4 The utility model provides a technical solution: an aluminum alloy material surface treatment device, including a workbench 1, the upper end of the workbench 1 is provided with a degreasing tank 2, a first cleaning tank 3, a dewaxing tank 4, a second cleaning tank 5 and a drying assembly 6 in sequence, the drying assembly 6 includes a drying seat 61, a circular plate 62, a connecting plate 63, a fixing plate 64, a heating net 65 and a drying fan 66, the drying seat 61 is fixedly installed on the workbench 1, the circular plate 62 is movably installed on the upper end of the drying seat 61, the connecting plate 63 is symmetrically fixedly installed on the side wall of the circular plate 62, the fixing plate 64 is arranged on the upper end of the corresponding connecting plate 63, the heating net 65 and the drying fan 66 are fixedly installed on the corresponding fixing plate 64. At the upper end of the plate 64, the heating net 65 is located between the drying fans 66. A conveying assembly 7 is provided at the upper end of the workbench 1. When the utility model is in use, the placing basket 77 is driven by the conveying assembly to convey and move, the surface of the aluminum alloy material is degreased in the degreasing tank 2, and it is cleaned with alkali solution in the first cleaning tank 3, and the surface of the aluminum alloy material is dewaxed in the dewaxing tank 4, and it is cleaned with acid solution in the second cleaning tank 5; through the coordinated use of the drying seat 61, the circular plate 62, the connecting plate 63, the fixing plate 64, the heating net 65 and the drying fan 66, the surface of the aluminum alloy material is heated and dried, so as to achieve rapid drying of the surface of the aluminum alloy material and complete the surface treatment of the aluminum alloy material.
[0020] Specifically, the conveying assembly 7 includes a fixed frame 71, a first control motor 72, a first threaded rod 73, a slider 74, a cylinder 75, a connecting rope 76 and a placement basket 77. The fixed frame 71 is fixedly installed on the upper end of the workbench 1, and the first control motor 72 is fixedly installed in the fixed frame 71. The first threaded rod 73 is fixedly installed on the output end of the first control motor 72, and the slider 74 is threadedly connected to the first threaded rod 73. The cylinder 75, the connecting rope 76 and the placement basket 77 are fixedly installed on the lower end of the slider 74 in sequence. Through the coordinated use of the fixed frame 71, the first control motor 72, the first threaded rod 73, the slider 74, the cylinder 75, the connecting rope 76 and the placement basket 77, an external control device can control the first control motor 72 and the cylinder 75, thereby driving the placement basket 77 to transport and move.
[0021] Specifically, a reciprocating driving assembly 8 is provided at the upper end of the drying seat 61 .
[0022] Specifically, the reciprocating drive assembly 8 includes a movable groove 81, a second control motor 82, a half-toothed gear 83, a reciprocating groove 84 and a rack 85. The movable groove 81 is composed of a circular groove 811 and a fan-shaped groove 812. The circular plate 62 and the connecting plate 63 are movably mounted in the circular groove 811 and the fan-shaped groove 812 respectively. The second control motor 82 is fixedly mounted in the circular groove 811 and the half-toothed gear 83 is fixedly mounted on the output end of the second control motor 82. The reciprocating groove 84 is opened at the lower end of the circular plate 62. The rack 85 is symmetrically arranged in the reciprocating groove 84. The half-toothed gear 83 can and can only mesh with the rack 85 at one end at the same time. Through the coordinated use of the movable groove 81, the second control motor 82, the half-tooth gear 83, the reciprocating groove 84 and the rack 85, the second control motor 82 can be controlled by an external control device, thereby driving the half-tooth gear 83 to rotate, and then the circular plate 62 can be rotated in a certain angle, and the surface of the aluminum alloy material can be dried in a circular manner at multiple angles to avoid drying dead corners. The movable groove 81, the second control motor 82, the half-tooth gear 83, the reciprocating groove 84 and the rack 85 need to be designed according to actual conditions during on-site production and installation, including the size of the rotation angle of the circular plate 62, and redesigned in combination with actual needs to ensure that their working principles remain unchanged.
[0023] Specifically, an adjustment component 9 is disposed in the connecting plate 63 .
[0024] Specifically, the adjusting assembly 9 includes an adjusting slot 91, a movable block 92, a second threaded rod 93 and a turntable 94. The adjusting slot 91 is provided in the connecting plate 63. The second threaded rod 93 is movably installed in the corresponding adjusting slot 91 and the movable block 92 is threadedly connected to the corresponding second threaded rod 93. The movable block 92 is fixedly installed at the corresponding lower end of the fixed plate 64. One end of the second threaded rod 93 passes through the corresponding connecting plate 63 and is fixedly installed with the turntable 94. Through the coordinated use of the adjusting slot 91, the movable block 92, the second threaded rod 93 and the turntable 94, the second threaded rod 93 can be driven to rotate by rotating the turntable 94, thereby adjusting the position of the movable block 92. The distance between the drying fans 66 can be adjusted according to the specifications of the aluminum alloy material, so that the surface of the aluminum alloy material can be dried at an appropriate distance.
[0025] Specifically, the circular plate 62 , the connecting plate 63 and the upper end surface of the drying seat 61 are flush, which can increase the flatness and aesthetics of the upper end surface of the drying seat 61 .
[0026] Working principle: When the utility model is in use, through the coordinated use of the fixed frame 71, the first control motor 72, the first threaded rod 73, the slider 74, the cylinder 75, the connecting rope 76 and the placing basket 77, an external control device is provided to control the first control motor 72 and the cylinder 75, thereby driving the placing basket 77 to transport and move, degreasing the surface of the aluminum alloy material in the degreasing tank 2, cleaning it with alkali solution in the first cleaning tank 3, dewaxing the surface of the aluminum alloy material in the dewaxing tank 4, and cleaning it with acid solution in the second cleaning tank 5; through the coordinated use of the drying seat 61, the circular plate 62, the connecting plate 63, the fixed plate 64, the heating net 65 and the drying fan 66, the surface of the aluminum alloy material is heated and dried, and the surface of the aluminum alloy material is quickly dried to complete the surface treatment of the aluminum alloy material, through the movable groove 81, the second control motor 82, the half-tooth gear 83, the reciprocating groove 84 and the rack 85 When used in combination, the second control motor 82 can be controlled by an external control device, which can then drive the half-tooth gear 83 to rotate, and then the circular plate 62 can be rotated in a certain angle, so as to dry the surface of the aluminum alloy material in a circular multi-angle manner to avoid drying dead corners. The movable groove 81, the second control motor 82, the half-tooth gear 83, the reciprocating groove 84 and the rack 85 need to be designed according to actual conditions during on-site production and installation, including the size of the rotation angle of the circular plate 62, and redesigned in combination with actual needs to ensure that the working principle remains unchanged. By adjusting the groove 91, the movable block 92, the second threaded rod 93 and the turntable 94, the second threaded rod 93 can be driven to rotate by rotating the turntable 94, and then the position of the movable block 92 can be adjusted. The distance between the drying fans 66 can be adjusted according to the specifications of the aluminum alloy material, so that the surface of the aluminum alloy material can be dried at an appropriate distance.
[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0028] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A surface treatment device for aluminum alloy material, comprising a workbench (1), characterized in that: The upper end of the workbench (1) is provided with an oil removal tank (2), a first cleaning tank (3), a dewaxing tank (4), a second cleaning tank (5) and a drying assembly (6) in sequence. The drying assembly (6) comprises a drying seat (61), a circular plate (62), a connecting plate (63), a fixing plate (64), a heating net (65) and a drying fan (66). The drying seat (61) is fixedly mounted on the workbench (1), the circular plate (62) is movably mounted on the upper end of the drying seat (61), the connecting plate (63) is symmetrically fixedly mounted on the side wall of the circular plate (62), the fixing plate (64) is arranged on the upper end of the corresponding connecting plate (63), the heating net (65) and the drying fan (66) are fixedly mounted on the upper end of the corresponding fixing plate (64), and the heating net (65) is located between the drying fans (66). A conveying assembly (7) is provided on the upper end of the workbench (1).
2. The aluminum alloy material surface treatment device according to claim 1, characterized in that: The conveying assembly (7) comprises a fixed frame (71), a first control motor (72), a first threaded rod (73), a slider (74), a cylinder (75), a connecting rope (76) and a placement basket (77), wherein the fixed frame (71) is fixedly mounted on the upper end of the workbench (1), the first control motor (72) is fixedly mounted in the fixed frame (71), the first threaded rod (73) is fixedly mounted on the output end of the first control motor (72), the slider (74) is threadedly connected to the first threaded rod (73), and the cylinder (75), the connecting rope (76) and the placement basket (77) are fixedly mounted on the lower end of the slider (74) in sequence.
3. The surface treatment device for aluminum alloy material according to claim 2, characterized in that: A reciprocating drive assembly (8) is provided at the upper end of the drying seat (61).
4. The aluminum alloy material surface treatment device according to claim 3, characterized in that: The reciprocating drive assembly (8) comprises a movable groove (81), a second control motor (82), a half-tooth gear (83), a reciprocating groove (84) and a rack (85); the movable groove (81) consists of a circular groove (811) and a fan-shaped groove (812); the circular plate (62) and the connecting plate (63) are movably mounted in the circular groove (811) and the fan-shaped groove (812) respectively; the second control motor (82) is fixedly mounted in the circular groove (811) and the half-tooth gear (83) is fixedly mounted at the output end of the second control motor (82); the reciprocating groove (84) is provided at the lower end of the circular plate (62); the rack (85) is symmetrically arranged in the reciprocating groove (84); and the half-tooth gear (83) can and can only mesh with the rack (85) at one end at the same time.
5. The surface treatment device for aluminum alloy material according to claim 4, characterized in that: An adjustment component (9) is arranged inside the connecting plate (63).
6. The aluminum alloy material surface treatment device according to claim 5, characterized in that: The adjustment assembly (9) comprises an adjustment slot (91), a movable block (92), a second threaded rod (93) and a rotating disk (94); the adjustment slot (91) is arranged in the connecting plate (63); the second threaded rod (93) is movably mounted in the corresponding adjustment slot (91) and the movable block (92) is threadedly connected to the corresponding second threaded rod (93); the movable block (92) is fixedly mounted on the lower end of the corresponding fixed plate (64); one end of the second threaded rod (93) passes through the corresponding connecting plate (63) and is fixedly mounted with the rotating disk (94).
7. The aluminum alloy material surface treatment device according to claim 6, characterized in that: The circular plate (62), the connecting plate (63) and the upper end surfaces of the drying seat (61) are flush.