Sock processing shaping device facilitating discharging

By designing a shaping device for sock processing that is easy to unload, the shaping effect is accelerated by using steam nozzles, and automatic discharge is achieved through conveying rollers and cross wheels, the problems of poor shaping effect and manual operation risks during the unloading process are solved, and processing accuracy and production efficiency are improved.

CN222541066UActive Publication Date: 2025-02-28ZHUJI JINLI KNITTING CO LTD
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Patent Information

Application Number
CN202420895811.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-02-28
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

During the process of sock processing, the shaping effect is not good, and the operator needs to perform secondary shaping, which affects the quality and appearance of the socks. At the same time, the operator and the socks are easily damaged during the process of unloading, and the socks are piled up together, making it difficult to distinguish left and right, affecting subsequent processing.

Method used

A sock processing shaping device is designed for easy cutting, including operating table, processing chamber, steam engine, steam nozzle, conveyor roller, conveyor belt, sock mold seat, synchronous motor, cross wheel, rotating rod, guide rod, connecting rod and shaping guide rod, etc., to speed up the shaping effect through the steam nozzle, and to realize automatic discharge of socks through the conveyor roller and cross wheel.

Benefits of technology

The device reduces manual intervention, maintains the stability of the shape and size of the socks, improves processing accuracy and product quality, realizes automated cutting, reduces manual operation risks and costs, and improves the working environment and facilitates subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The shaping device comprises an operation table, a processing cavity is fixedly installed at the top of the operation table, a steam engine is fixedly installed at the top of the processing cavity, and a steam spray head is fixedly installed at the top in the processing cavity. The conveying rollers are rotationally connected to the inner side wall of the operation table, the conveying rollers are arranged in a left-right symmetry mode with respect to the vertical central axis of the operation table, and the conveying rollers are arranged in a front-back symmetry mode with respect to the vertical central axis of the operation table. According to the shaping device convenient to discharge and used for sock processing, manual intervention can be reduced, the stability of the shape and size of socks can be kept, the processing precision is improved, the product quality is ensured, the production efficiency is improved, meanwhile, automatic discharging can be achieved, manual intervention is reduced, manual operation can be reduced, and the production efficiency is improved. And the injury risk of operators is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of socks processing, in particular to a shaping device for socks processing which is convenient for material cutting. Background Art

[0002] Socks are a kind of clothing item worn on the feet, usually made of cloth, used to protect the feet, absorb sweat and keep the feet warm. Socks can be divided into various types, including sports socks, casual socks, stockings, socks, stockings, etc., suitable for different occasions and seasons. Socks are usually worn inside shoes to protect the foot skin, reduce friction, absorb sweat and keep the feet comfortable. Socks can also be used as fashion accessories to match clothes and show personal style;

[0003] When the socks are processed and shaped, uneven shaping effects may occur during the processing, and the operator needs to perform secondary shaping, which affects the quality and appearance of the socks, and further affects the processing efficiency and cost of the socks. At the same time, when the processed socks are unloaded, the operator needs to remove them, which not only affects the processing efficiency, but also easily causes damage to the operator and the socks during the unloading process. At the same time, since the unloaded socks are mostly piled together, it is impossible to distinguish the left and right socks, and the operator needs to distinguish them, which affects the subsequent processing. Summary of the invention

[0004] The utility model aims to provide a shaping device for sock processing that is convenient for unloading, so as to solve the problem raised in the above-mentioned background technology that, when the socks are currently processed, the shaping effect is not good during the processing, and the operator needs to perform secondary shaping, which affects the quality and appearance of the socks. At the same time, when the shaped socks are unloaded, the operator needs to take them off, which affects the processing efficiency, and further causes the socks and the operator to be damaged during the unloading process. At the same time, the unloaded socks are piled up, and the operator needs to move them left and right respectively, which affects the processing efficiency.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a shaping device for socks processing which is convenient for material feeding, comprising:

[0006] An operating table, a processing chamber is fixedly installed on the top of the operating table, a steam engine is fixedly installed on the top of the processing chamber, a steam nozzle is fixedly installed on the top of the processing chamber, and the top of the steam nozzle is connected to the steam engine;

[0007] Also includes:

[0008] The conveying roller is rotatably connected to the inner side wall of the operating table, and the conveying roller is symmetrically arranged with respect to the vertical center axis of the operating table, and the conveying roller is symmetrically arranged with respect to the vertical center axis of the operating table. The outer side of the conveying roller is sleeved and connected with a conveyor belt, and a sock mold seat is fixedly installed on the surface of the conveyor belt, and the sock mold seat is arranged in an array state with respect to the horizontal line of the conveyor belt. The front ends of the left and right ends of the operating table are fixedly installed with synchronous motors, and the output end of the synchronous motor is fixedly connected to the conveying roller. The shaft body of the conveying roller at the rear of the operating table is A cross rotating wheel is fixedly installed, mounting frames are fixedly installed on the left and right ends of the top of the operating table, and a rotating rod is rotatably connected to the upper end plate of the mounting frame, a rotating guide wheel is fixedly installed on the rotating rod relative to the outer side of the mounting frame, and a guide rod is fixedly installed on one end of the rotating rod relative to the inner side of the mounting frame, the side walls of the left and right ends of the processing chamber are slidably connected with connecting rods, and the left and right ends of the top of the processing chamber are slidably connected with shaping guide rods, and one end of the shaping guide rod extends through the inside of the processing chamber, and the upper end of the shaping guide rod is fixedly connected to the connecting rod;

[0009] Gear, the gear is fixedly installed on the inner wall of the processing chamber, and the gear is symmetrically arranged about the vertical central axis of the processing chamber, electric push rods are fixedly installed on the left and right ends of the inner wall of the processing chamber, and a rack is fixedly installed on the output end of the electric push rod, a sock-removing guide rod is fixedly installed on one end of the gear relative to the outside of the processing chamber, fans are fixedly installed on the left and right ends of the processing chamber, and folded corrugated air ducts are installed on the left and right ends of the front end of the processing chamber, and the folded corrugated air ducts are fixedly connected to the fan, and a collection bin is slidably connected to the bottom of the operating table.

[0010] Preferably, the disk body of the cross wheel is arranged in an arc-shaped structure, and the disk body of the cross wheel is provided with a through groove, and the cross wheel and the rotating guide wheel are meshed with each other, the rotating guide wheel is arranged in a semi-arc structure, and the semi-arc notch of the rotating guide wheel is arranged in a guide rod state, and the semi-arc disk body of the rotating guide wheel is fitted with the arc part of the cross wheel, and the guide rod of the rotating guide wheel is meshed with the through groove of the cross wheel.

[0011] Preferably, the guide rod and the lower end of the connecting rod are arranged in a fitting state, and the guide rod drives the shaping guide rod through the connecting rod to form a lifting structure, and the lower end of the shaping guide rod is arranged in a corresponding state with the sock mold base.

[0012] Preferably, the rack and the gear are meshed with each other, and the gear drives the sock-removing guide rod to form a flip structure, and the sock-removing guide rod is arranged in a fitted state with the surface of the sock mold seat.

[0013] Preferably, the folded corrugated air duct forms a rotating structure at the front end of the processing chamber, and the lower end of the folded corrugated air duct is arranged in a corresponding state to the sock mold base.

[0014] Preferably, a partition baffle is fixedly installed inside the collecting bin, and the baffle divides the collecting bin into left and right chambers, and the left and right chambers of the collecting bin are arranged in a corresponding state to the sock mold seats at the left and right ends of the operating table.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the shaping device for sock processing that is convenient for material cutting can reduce manual intervention, thereby maintaining the stability of the shape and size of the socks, thereby improving processing accuracy, ensuring product quality, and thereby improving production efficiency. At the same time, it can also realize automatic material cutting, reduce manual intervention, thereby reducing manual operation, reducing the risk of operator injury, reducing labor costs, thereby improving production efficiency, and thereby facilitating unified management, reducing the clutter in the material cutting process, improving the working environment, and thereby facilitating subsequent processing;

[0016] 1. A conveying roller, a conveyor belt, a sock mold seat, a synchronous motor, a cross wheel, a rotating rod, a rotating guide wheel, a guide rod, a connecting rod and a shaping guide rod are provided. The conveying roller is driven to rotate by the output end of the synchronous motor. Since the outer sleeve of the conveying roller is connected with a conveyor belt, the sock mold seat fixedly installed on the surface of the conveyor belt is driven to rotate, and the conveying roller drives the cross wheel to rotate. Since the through groove on the cross wheel and the guide rod on the rotating guide wheel are meshed with each other, the cross wheel drives the rotating rod to rotate through the rotating guide wheel, and the rotating rod also drives the guide rod to rotate. Since the guide rod is connected to the lower end of the connecting rod, the guide rod drives the shaping guide rod to rise and fall through the connecting rod, and then the sock mold base is set in a state of being ...

[0017] 2. A gear, an electric push rod, a rack, a sock-removing guide rod, a fan, and a folding corrugated air duct are provided. The rack and the gear are meshed with each other, so that the output end of the electric push rod drives the gear through the rack to form a rotating structure, and the gear drives the sock-removing guide rod to form a flipping structure. At the same time, the sock-removing guide rod is arranged in a fitted state with the surface of the sock mold seat, so that the sock-removing guide rod can quickly unload the socks from the sock mold seat, and at the same time, the rear end of the folding corrugated air duct is fixedly connected with the fan, and then the folding corrugated air duct is arranged in a corresponding state with the sock mold seat, so that the folding corrugated air duct can speed up the unloading of the socks on the sock mold seat, so that it can realize automatic unloading, reduce manual intervention, and further reduce manual operation, reduce the risk of operator injury, and at the same time reduce labor costs, thereby improving production efficiency;

[0018] 3. An operating table, a sock mold seat and a collecting bin are provided. The collecting bin is slidably connected to the bottom of the operating table, and a partition baffle is fixedly installed inside the collecting bin, thereby dividing the collecting bin into left and right chambers. At the same time, the left and right chambers of the collecting bin are arranged in a corresponding state with the left and right sock mold seats on the operating table, so that the socks on the sock mold seats fall off to the inside of the collecting bin, making it convenient for unified management, reducing the clutter in the unloading process, improving the working environment, and facilitating subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0020] Figure 2 This is a side view of the structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of the operating table of the utility model from top view;

[0022] Figure 4 It is a schematic diagram of the cross-sectional structure of the processing chamber of the utility model from top view;

[0023] Figure 5 It is a schematic diagram of the enlarged structure of point A of the utility model.

[0024] In the figure: 1. operating table; 2. processing chamber; 3. steam engine; 4. steam nozzle; 5. conveying roller; 6. conveyor belt; 7. sock mold base; 8. synchronous motor; 9. cross wheel; 10. mounting frame; 11. rotating rod; 12. rotating guide wheel; 13. guide rod; 14. connecting rod; 15. shaping guide rod; 16. gear; 17. electric push rod; 18. rack; 19. sock removal guide rod; 20. fan; 21. folding corrugated air duct; 22. collecting bin. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5The utility model provides a technical solution: a shaping device for sock processing that is convenient for unloading, comprising: an operating table 1, a processing chamber 2, a steam engine 3, a steam nozzle 4, a conveying roller 5, a conveyor belt 6, a sock mold base 7, a synchronous motor 8, a cross wheel 9, a mounting frame 10, a rotating rod 11, a rotating guide wheel 12, a guide rod 13, a connecting rod 14, a shaping guide rod 15, a gear 16, an electric push rod 17, a rack 18, a sock removal guide rod 19, a fan 20, a folded corrugated air duct 21, and a collection bin 22.

[0027] First, as attached Figure 1 , Attachment Figure 2 and attached Figure 3 As shown in the figure, when the socks are processed, first, the left and right feet of the socks are respectively sleeved on the sock mold seats 7 at the left and right ends of the operating table 1. When the socks are successively sleeved on the sock mold seats 7, the synchronous motor 8 can be started. Since the conveying rollers 5 are sleeved and connected together through the conveyor belt 6, the synchronous motor 8 drives the conveying rollers 5 to rotate on the inner wall of the operating table 1 through the conveyor belt 6. At the same time, the sock mold seats 7 are fixedly installed on the surface of the conveyor belt 6 through the sock mold seats 7, so that the conveying rollers 5 also drive the sock mold seats 7 to rotate through the conveyor belt 6. When the device is in a stationary state, the arc-shaped disk body of the cross-wheel 9 is fitted and connected with the semi-arc-shaped disk body of the rotating guide wheel 12. At the same time, when the conveying roller 5 drives the cross-wheel 9 to rotate, when the cross-wheel 9 rotates, the through groove on the cross-wheel 9 and the guide rod on the rotating guide wheel 12 are meshed with each other, so that the cross-wheel 9 drives the rotating rod 11 on the mounting frame through the rotating guide wheel 12. The plate 10 rotates, and the rotating rod 11 also drives the guide rod 13 to rotate. Since the guide rod 13 and the lower end rod body of the connecting rod 14 are arranged in a fitted state, the guide rod 13 drives the connecting rod 14 to form a lifting structure. Since the connecting rod 14 is fixedly connected to the shaping guide rod 15, the connecting rod 14 drives the shaping guide rod 15 to slide inside the processing chamber 2, and then the lower end of the shaping guide rod 15 is arranged in a corresponding state with the sock mold seat 7, and the shaping guide rod 15 is arranged in a fitted state with the sock mold seat 7, so that the shaping guide rod 15 can squeeze the socks mounted on the surface of the sock mold seat 7, thereby shaping the socks mounted on the sock mold seat 7, and at the same time, the steam engine 3 can be started. Since the upper end of the steam nozzle 4 is arranged in a connected state with the bottom of the steam engine 3, the shaping of the socks mounted on the surface of the sock mold seat 7 can be accelerated through the steam nozzle 4, thereby ensuring the quality of the product and improving the production efficiency.

[0028] As attached Figure 1 , Attachment Figure 2 , Attachment Figure 4 and attached Figure 5As shown in the figure, when the socks on the surface of the sock mold seat 7 are subjected to shaping processing, the shaped sock mold seat 7 is conveyed to the front end of the operating table 1 by the conveyor belt 6. When the socks on the sock mold seat 7 are conveyed to the front end of the operating table 1, the fan 20 can be started. Since the fan 20 is fixedly connected to the rear end of the folded corrugated air duct 21, the folded corrugated air duct 21 can be rotated at the front end of the processing chamber 2, so that the folded corrugated air duct 21 and the sock mold seat 7 are arranged in a corresponding state, so that the socks set on the surface of the sock mold seat 7 are blown up by the folded corrugated air duct 21. At the same time, the electric push rod 17 can be started, so that the electric push rod 17 drives the rack 18 to slide on the inner wall of the processing chamber 2. Since the rack 18 and the gear 16 are meshed with each other, the rack 18 drives the gear 16 to rotate, and at the same time The gear 16 drives the sock-removing guide rod 19 to form a flipping structure, and then the sock-removing guide rod 19 is arranged in a fitting state with the sock mold seat 7, and then the socks on the surface of the sock mold seat 7 can be detached by flipping the sock-removing guide rod 19, and then the speed of detaching the socks on the surface of the sock mold seat 7 is accelerated by the mutual cooperation between the folded corrugated air duct 21 and the sock-removing guide rod 19, and at the same time, the socks detached from the surface of the sock mold seat 7 fall into the inside of the collecting bin 22, and then a partition baffle is fixedly installed inside the collecting bin 22, so that the collecting bin 22 is divided into left and right chambers. Since the left and right chambers of the collecting bin 22 are arranged in a corresponding state with the sock mold seats 7 at the left and right ends of the operating table 1, the socks on the surface of the sock mold seat 7 fall into the inside of the collecting bin 22 respectively, which is convenient for centralized management and subsequent processing.

[0029] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A shaping device for socks processing that is convenient for unloading, comprising: An operating table (1), wherein a processing chamber (2) is fixedly mounted on the top of the operating table (1), and a steam engine (3) is fixedly mounted on the top of the processing chamber (2); a steam nozzle (4) is fixedly mounted on the top of the processing chamber (2), and the top of the steam nozzle (4) is arranged in a state of communication with the steam engine (3); It is characterized by further comprising: A conveying roller (5), the conveying roller (5) is rotatably connected to the inner side wall of the operating table (1), and the conveying roller (5) is symmetrically arranged with respect to the vertical center axis of the operating table (1), and the conveying roller (5) is symmetrically arranged with respect to the vertical center axis of the operating table (1), and the conveying roller (5) is symmetrically arranged with respect to the vertical center axis of the operating table (1), the outer side of the conveying roller (5) is sleeved and connected with a conveying belt (6), and a sock mold seat (7) is fixedly installed on the surface of the conveying belt (6), and the sock mold seat (7) is arranged in an array state with respect to the horizontal line of the conveying belt (6), the front ends of the left and right ends of the operating table (1) are fixedly installed with synchronous motors (8), and the output end of the synchronous motor (8) is fixedly connected to the conveying roller (5), and a cross is fixedly installed on the shaft of the conveying roller (5) at the rear of the operating table (1). A rotating wheel (9), a mounting frame (10) is fixedly installed at both left and right ends of the top of the operating table (1), and a rotating rod (11) is rotatably connected to the upper end plate of the mounting frame (10), a rotating guide wheel (12) is fixedly installed on the outer side of the mounting frame (10) of the rotating rod (11), and a guide rod (13) is fixedly installed on one end of the rotating rod (11) on the inner side of the mounting frame (10), the side walls of the left and right ends of the processing chamber (2) are slidably connected to the connecting rod (14), and the left and right ends of the top of the processing chamber (2) are slidably connected to the shaping guide rod (15), and one end of the shaping guide rod (15) extends through the inside of the processing chamber (2), and the upper end of the shaping guide rod (15) is fixedly connected to the connecting rod (14); A gear (16) is fixedly mounted on the inner wall of the processing chamber (2), and the gear (16) is symmetrically arranged with respect to the vertical center axis of the processing chamber (2). Electric push rods (17) are fixedly mounted on the left and right ends of the inner wall of the processing chamber (2), and a rack (18) is fixedly mounted on the output end of the electric push rod (17). A sock-removing guide rod (19) is fixedly mounted on one end of the gear (16) relative to the outside of the processing chamber (2). A fan (20) is fixedly mounted on both the left and right ends of the processing chamber (2), and a folded corrugated air duct (21) is installed on both the left and right ends of the front end of the processing chamber (2), and the folded corrugated air duct (21) is fixedly connected to the fan (20). The bottom of the operating table (1) is slidably connected to a collecting bin (22).

2. The shaping device for socks processing that is convenient for unloading according to claim 1 is characterized in that: The disc body of the cross wheel (9) is arranged in an arc-shaped structure, and a through groove is opened in the disc body of the cross wheel (9), and the cross wheel (9) and the rotating guide wheel (12) are meshed with each other, and the rotating guide wheel (12) is arranged in a semi-arc-shaped structure, and the semi-arc-shaped notch of the rotating guide wheel (12) is arranged in a guide rod state, and the semi-arc-shaped disc body of the rotating guide wheel (12) is fitted with the arc-shaped part of the cross wheel (9), and the guide rod of the rotating guide wheel (12) is meshed with the through groove of the cross wheel (9).

3. The shaping device for socks processing that is convenient for unloading according to claim 1 is characterized in that: The lower ends of the guide rod (13) and the connecting rod (14) are arranged in a fitted state, and the guide rod (13) drives the shaping guide rod (15) through the connecting rod (14) to form a lifting structure, and the lower end of the shaping guide rod (15) is arranged in a corresponding state with the sock mold base (7).

4. The shaping device for socks processing that is convenient for unloading according to claim 1 is characterized in that: The rack (18) and the gear (16) are meshed with each other, and the gear (16) drives the sock-removing guide rod (19) to form a flip structure, and the sock-removing guide rod (19) is arranged in a fitted state with the surface of the sock mold base (7).

5. The shaping device for socks processing that is convenient for unloading according to claim 1 is characterized in that: The folded corrugated air duct (21) forms a rotating structure at the front end of the processing chamber (2), and the lower end of the folded corrugated air duct (21) is arranged in a corresponding state to the sock mold base (7).

6. The shaping device for socks processing that is convenient for unloading according to claim 1 is characterized in that: A partition baffle is fixedly installed inside the collecting bin (22), and the baffle divides the collecting bin (22) into left and right chambers, and the left and right chambers of the collecting bin (22) are arranged in a corresponding state with the sock mold seats (7) at the left and right ends of the operating table (1).