Matrix asphalt additive blending device

By using a stirring assembly with a combination of a rotating shaft, hollow rotor and stirring sheet in the blending device, the problem of insufficient stirring of the existing device is solved, and the full mixing and stability improvement of the matrix asphalt and additives are achieved.

CN222541202UActive Publication Date: 2025-02-28HEBEI LINGSHUN PETROLEUM PRODUCTS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421161505.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-28
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

When the existing blending device stirs the matrix asphalt and additives, the screw and the matrix asphalt have less contact, resulting in insufficient stirring and unable to effectively improve the stability of the matrix asphalt.

Method used

A matrix asphalt additive blending device is designed, using a stirring assembly that combines a shaft, a hollow rotor and a stirring sheet. The shaft and the hollow rotor are driven to rotate through the driver, and multiple groups of stirring leaves are driven to fully and evenly mix the matrix asphalt and additives in the blending room.

Benefits of technology

The sufficient and uniform mixing of matrix asphalt and additives is achieved, the stability of matrix asphalt is improved, the occurrence of deposition phenomenon is avoided, and the problem of insufficient stirring of existing devices is solved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222541202U_ABST
    Figure CN222541202U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of blending devices, in particular to a matrix asphalt additive blending device. The technical problem that in the using process of an existing blending device, a screw is usually used for stirring matrix asphalt in a blending chamber, and due to the fact that the screw makes little contact with the matrix asphalt in the stirring process, the matrix asphalt is not sufficiently blended and stirred is solved. According to the technical scheme, the matrix asphalt additive blending device comprises a fixing assembly, a blending tank and a stirring assembly; through the combination of the rotating shaft, the hollow rotating wheels and the stirring blades, during use, the driver drives the rotating shaft to rotate through the transmission shaft, the rotating shaft drives the two sets of hollow rotating wheels at the outer end to rotate, and the two sets of hollow rotating wheels drive the multiple sets of stirring blades to stir and blend matrix asphalt and an additive in the blending chamber, so that the matrix asphalt and the additive are fully and uniformly mixed together.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of blending devices, in particular to a matrix asphalt additive blending device. Background Art

[0002] Base asphalt is a black or dark brown colloidal substance, composed of asphalt and mineral filler. It is one of the commonly used materials in road construction and can be used to pave road surfaces or make asphalt concrete. Before using the base asphalt, it is necessary to use a blending device to add an appropriate amount of additives to the base asphalt and blend the additives with the base asphalt to improve the stability of the base asphalt. The existing blending device, during use, usually uses a screw to stir the base asphalt in the blending chamber. Since the screw has less contact with the base asphalt during the stirring process, the blending and stirring of the base asphalt is not sufficient. Therefore, we propose a base asphalt additive blending device to solve the above problems. Utility Model Content

[0003] In order to overcome the existing blending devices, during use, a screw is usually used to stir the base asphalt in the blending chamber. Since the screw has less contact with the base asphalt during the stirring process, the blending and stirring of the base asphalt is not sufficient.

[0004] The technical solution of the utility model is: a base asphalt additive blending device, including a fixed component, a blending tank and a stirring component; the fixed component includes a fixed frame and a supporting frame, the fixed frame is located at the upper end of the supporting frame, a fixed bin for fixing the blending tank is provided inside the fixed frame, a blending tank for blending base asphalt and additives is provided inside the fixed bin, a blending chamber is provided inside the blending tank, and a stirring component for stirring base asphalt and additives is provided inside the blending chamber.

[0005] Preferably, the rotating shaft, the hollow rotating wheel and the stirring blade are combined so that when in use, the driver drives the rotating shaft to rotate through the transmission shaft, the rotating shaft drives the two groups of hollow rotating wheels at the outer end to rotate, the two groups of hollow rotating wheels drive multiple groups of stirring blades to stir and blend the matrix asphalt and the additive in the blending chamber, so that they are fully and evenly mixed together, and at the same time, the multiple groups of stirring blades at the lower end of the rotating shaft are driven by the rotating shaft to stir the matrix asphalt at the bottom of the blending chamber to prevent it from sedimentation, and the support frame is combined with the fixed frame so that the blending tank is fixed to the upper end of the support frame by the fixed frame, so that the support frame supports the blending tank, so that the staff can push the cart into the receiving bin to catch the matrix asphalt flowing out of the discharge pipe, and the fixed frame and the support frame are auxiliary supported by the combination of the bottom plate, the top plate and the support rod, thereby increasing the structural stability.

[0006] Preferably, the blending tank is located inside the fixed bin, a discharge pipe is provided at the lower end of the blending tank, a discharge valve is provided inside the discharge pipe, a sealing groove is provided at the edge of the upper end of the blending chamber, and a feed pipe is provided on the outer side of the upper end of the blending tank. By combining the blending tank and the feed pipe, when it is necessary to mix the base asphalt and additives, the base asphalt and additives can be continuously transported to the blending chamber inside the blending tank through the feed pipe.

[0007] Preferably, two groups of feed pipes are provided, and the two groups of feed pipes are symmetrically arranged along the outer end of the blending tank. An elbow is provided at the other end of the feed pipe, and a connecting head is provided at the other end of the elbow. A feed hole is opened inside the feed pipe, and the feed hole passes through the feed pipe, the elbow, the connecting head and the blending tank. The connecting head is combined with the feed pipe, so that the staff can connect the other end of the feed pipe to the storage tank for storing the base asphalt and the additive through the connecting head.

[0008] Preferably, the stirring assembly includes a sealing cover and a rotating shaft, a sealing gasket is provided at the lower end of the sealing cover, the sealing gasket and the sealing groove are matched with each other, the rotating shaft is located at the lower end of the sealing gasket, a driver is provided at the center of the upper end of the sealing cover, and a transmission shaft is provided at the upper end of the rotating shaft, the upper end of the transmission shaft passes through the sealing gasket and the sealing cover and extends to the lower end of the driver, and the outer end of the transmission shaft is provided with a shaft protection sleeve, and the sealing cover is combined with the sealing gasket, so that when the sealing cover and the blending tank are buckled together, the sealing gasket can be engaged with the sealing groove, thereby playing a good sealing role in the blending chamber, avoiding overflow of the base asphalt and additives during blending and stirring, and the shaft protection sleeve is combined with the transmission shaft, so that when the stirring assembly is in operation, the shaft protection sleeve can protect the transmission shaft.

[0009] Preferably, the outer end of the rotating shaft is provided with a hollow rotating wheel, and there are two groups of hollow rotating wheels, which are symmetrically arranged along the outer end of the rotating shaft. A stirring blade is provided between the two groups of hollow rotating wheels, and there are multiple groups of stirring blades, which are arranged around the two groups of hollow rotating wheels. The lower end of the rotating shaft is provided with conical stirring blades, and there are multiple groups of conical stirring blades, which are arranged around the lower end of the rotating shaft. The rotating shaft, the hollow rotating wheel and the stirring blade are combined, so that when in use, the driver drives the rotating shaft to rotate through the transmission shaft, the rotating shaft drives the two groups of hollow rotating wheels at the outer end to rotate, and the two groups of hollow rotating wheels drive the multiple groups of stirring blades to stir and blend the matrix asphalt and the additive in the blending chamber so that they are fully and evenly mixed together. At the same time, the multiple groups of stirring blades at the lower end of the rotating shaft are driven by the rotating shaft to stir the matrix asphalt at the bottom of the blending chamber to prevent it from sedimentation.

[0010] Preferably, a material receiving bin is provided on one side of the support frame, and a through hole is provided at the bottom center of the fixed bin. The fixed bin and the material receiving bin are connected through the through hole, and the lower end of the discharge pipe extends through the through hole to the interior of the material receiving bin. The support frame is combined with the fixed frame, so that the blending tank is fixed to the upper end of the support frame through the fixed frame, so that the support frame supports the blending tank, allowing the staff to push the cart into the material receiving bin to receive the base asphalt flowing out of the discharge pipe.

[0011] Preferably, a bottom plate is provided at the bottom of the support frame, a top plate is provided at the top of the fixed frame, support rods are provided between the bottom plate and the top plate, multiple groups of support rods are provided, and the multiple groups of support rods are evenly distributed at the corners between the bottom plate and the top plate. A fixing opening is opened at the center of the upper end of the top plate. The bottom plate, the top plate and the support rods are combined to provide auxiliary support for the fixed frame and the support frame, thereby increasing their structural stability.

[0012] Beneficial effects of the utility model:

[0013] 1. By combining the blending tank with the feed pipe, when the base asphalt and additives need to be mixed, the base asphalt and additives can be continuously transported to the blending chamber inside the blending tank through the feed pipe. By combining the connector with the feed pipe, the staff can connect the other end of the feed pipe to the storage tank for storing the base asphalt and additives through the connector. By combining the sealing cover with the sealing gasket, when the sealing cover and the blending tank are buckled together, the sealing gasket can be engaged with the sealing groove, thereby playing a good sealing role in the blending chamber to prevent the base asphalt and additives from overflowing during blending and stirring. By combining the shaft protection sleeve with the drive shaft, the shaft protection sleeve can protect the drive shaft when the stirring assembly is in operation.

[0014] 2. The rotating shaft, the hollow wheel and the stirring blade are combined so that when in use, the driver drives the rotating shaft to rotate through the transmission shaft, and the rotating shaft drives the two sets of hollow wheels at the outer end to rotate, and the two sets of hollow wheels drive multiple sets of stirring blades to stir and blend the matrix asphalt and the additive in the blending chamber to make them fully and evenly mixed together. At the same time, the multiple sets of stirring blades at the lower end of the rotating shaft are driven by the rotating shaft to stir the matrix asphalt at the bottom of the blending chamber to prevent it from sedimentation. The support frame and the fixed frame are combined so that the blending tank is fixed to the upper end of the support frame by the fixed frame, so that the support frame supports the blending tank, so that the staff can push the cart into the receiving bin to catch the matrix asphalt flowing out of the discharge pipe. The bottom plate, the top plate and the support rod are combined to auxiliary support the fixed frame and the support frame, which has increased its structural stability and solved the problem of the existing blending device. During use, a screw is usually used to stir the matrix asphalt in the blending chamber. Since the screw has less contact with the matrix asphalt during the stirring process, the blending and stirring of the matrix asphalt is not sufficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the fixing assembly of the utility model;

[0017] Figure 3 It is a schematic diagram of a blending tank of the utility model;

[0018] Figure 4 This is a schematic diagram of the stirring assembly of the utility model;

[0019] Explanation of the reference numerals: 1. fixing assembly; 101. bottom plate; 102. top plate; 103. fixing port; 104. fixing frame; 105. fixing bin; 106. supporting rod; 107. through hole; 108. supporting frame; 109. receiving bin; 2. blending tank; 201. discharge pipe; 202. blending chamber; 203. sealing groove; 204. feed pipe; 205. elbow; 206. connector; 207. feed hole; 3. stirring assembly; 301. sealing cover; 302. sealing gasket; 303. driver; 304. shaft protection sleeve; 305. transmission shaft; 306. hollow rotor; 307. rotating shaft; 308. stirring blade; 309. conical stirring blade. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1-2 The utility model provides an embodiment: a base asphalt additive blending device, including a fixed component 1, a blending tank 2 and a stirring component 3; the fixed component 1 includes a fixed frame 104 and a support frame 108, the fixed frame 104 is located at the upper end of the support frame 108, a fixed bin 105 for fixing the blending tank 2 is provided inside the fixed frame 104, the fixed bin 105 is provided inside the blending tank 2 for blending base asphalt and additives, a blending chamber 202 is provided inside the blending tank 2, and a stirring component 3 for stirring base asphalt and additives is provided inside the blending chamber 202.

[0022] Please continue reading Figure 1-2In this embodiment, a receiving bin 109 is provided on one side of the support frame 108, and a through hole 107 is provided at the bottom center of the fixed bin 105. The fixed bin 105 is connected to the receiving bin 109 through the through hole 107, and the lower end of the discharge pipe 201 extends through the through hole 107 to the inside of the receiving bin 109. The support frame 108 is combined with the fixed frame 104, so that the blending tank 2 is fixed to the upper end of the support frame 108 through the fixed frame 104, so that the support frame 108 supports the blending tank 2, so that the staff can push the cart into the receiving bin 109 to receive In order to hold the base asphalt flowing out of the discharge pipe 201, a bottom plate 101 is provided at the bottom of the support frame 108, a top plate 102 is provided at the top of the fixed frame 104, support rods 106 are provided between the bottom plate 101 and the top plate 102, and a plurality of groups of support rods 106 are provided, and the plurality of groups of support rods 106 are evenly distributed at the corners between the bottom plate 101 and the top plate 102, and a fixing opening 103 is provided at the center of the upper end of the top plate 102, and the fixed frame 104 and the support frame 108 are auxiliary supported by the combination of the bottom plate 101, the top plate 102 and the support rods 106, so as to increase their structural stability.

[0023] See also Figure 1-3 In this embodiment, the blending tank 2 is located inside the fixed bin 105, a discharge pipe 201 is provided at the lower end of the blending tank 2, a discharge valve is provided inside the discharge pipe 201, a sealing groove 203 is provided at the upper edge of the blending chamber 202, a delivery pipe 204 is provided on the outer side of the upper end of the blending tank 2, and the blending tank 2 is combined with the delivery pipe 204, so that when the base asphalt and the additive need to be mixed, the base asphalt and the additive can be continuously delivered to the blending chamber 202 inside the blending tank 2 through the delivery pipe 204, and the delivery pipe 204 is provided with two sets of Two groups of feed pipes 204 are symmetrically arranged along the outer end of the blending tank 2. An elbow 205 is provided at the other end of the feed pipe 204. A connector 206 is provided at the other end of the elbow 205. A feed hole 207 is opened inside the feed pipe 204. The feed hole 207 passes through the feed pipe 204, the elbow 205, the connector 206 and the blending tank 2. The connector 206 is combined with the feed pipe 204, so that the staff can connect the other end of the feed pipe 204 to the storage tank for storing base asphalt and additives through the connector 206.

[0024] See also Figure 1-4In this embodiment, the stirring assembly 3 includes a sealing cover 301 and a rotating shaft 307. The lower end of the sealing cover 301 is provided with a sealing gasket 302. The sealing gasket 302 and the sealing groove 203 are matched with each other. The rotating shaft 307 is located at the lower end of the sealing gasket 302. The center of the upper end of the sealing cover 301 is provided with a driver 303. The upper end of the rotating shaft 307 is provided with a transmission shaft 305. The upper end of the transmission shaft 305 passes through the sealing gasket 302 and the sealing cover 301 and extends to the lower end of the driver 303. The outer end of the transmission shaft 305 is provided with a protective sleeve. The shaft sleeve 304 is combined with the sealing gasket 302 through the sealing cover 301, so that when the sealing cover 301 is buckled with the blending tank 2, the sealing gasket 302 can be mutually engaged with the sealing groove 203, thereby playing a good sealing role on the blending chamber 202, preventing the matrix asphalt and the additive from overflowing during blending and stirring. The shaft protection sleeve 304 is combined with the transmission shaft 305, so that when the stirring component 3 is in operation, the shaft protection sleeve 304 can protect the transmission shaft 305, and the outer surface of the rotating shaft 307 The end sleeve is provided with a hollow rotating wheel 306, and the hollow rotating wheel 306 is provided with two groups, and the two groups of hollow rotating wheels 306 are symmetrically arranged along the outer end of the rotating shaft 307, and a stirring blade 308 is provided between the two groups of hollow rotating wheels 306, and the stirring blade 308 is provided with multiple groups, and the multiple groups of stirring blades 308 are arranged around the two groups of hollow rotating wheels 306, and the lower end of the rotating shaft 307 is provided with a conical stirring blade 309, and the conical stirring blade 309 is provided with multiple groups, and the multiple groups of conical stirring blades 309 are arranged around the lower end of the rotating shaft 307, through the rotating shaft 307, the hollow rotating wheel 308, the stirring blade 308, the stirring blade 308, the stirring blade 308, the stirring blade 308, the stirring blade 308, the stirring blade 308, the stirring blade 308, the stirring blade 308, the stirring blade 308, the stirring blade 309 ... 06 is combined with a stirring blade 308, so that when in use, the driver 303 drives the rotating shaft 307 to rotate through the transmission shaft 305, and the rotating shaft 307 drives the two sets of hollow wheels 306 at the outer end to rotate, and the two sets of hollow wheels 306 drive multiple sets of stirring blades to stir and blend the base asphalt and additives in the blending chamber 202, so that they are fully and evenly mixed together, and at the same time, the multiple sets of stirring blades at the lower end of the rotating shaft 307 are driven by the rotating shaft 307 to stir the base asphalt at the bottom of the blending chamber 202 to prevent it from sedimentation.

[0025] When working, the staff first connects the other end of the feed pipe 204 to the storage tank for storing base asphalt and additives through the connector 206, and then continuously transports the base asphalt and additives to the blending chamber 202 inside the blending tank 2 through the feed pipe 204.

[0026] Then the staff drives the transmission shaft 305 through the driver 303 to drive the rotating shaft 307 to rotate, and the rotating shaft 307 drives the two sets of hollow wheels 306 at the outer end to rotate. The two sets of hollow wheels 306 drive multiple sets of stirring blades to stir and blend the base asphalt and additives in the blending chamber 202 to make them fully and evenly mixed together. At the same time, the multiple sets of stirring blades at the lower end of the rotating shaft 307 are driven by the rotating shaft 307 to stir the base asphalt at the bottom of the blending chamber 202.

[0027] By combining the sealing cover 301 and the sealing gasket 302, when the sealing cover 301 is buckled together with the blending tank 2, the sealing gasket 302 can be engaged with the sealing groove 203, thereby playing a good sealing role for the blending chamber 202 and preventing the matrix asphalt and additives from overflowing during blending and stirring.

[0028] According to the above steps, the staff first connects the other end of the feed pipe 204 to the storage tank for storing base asphalt and additives through the connector 206, and then continuously delivers the base asphalt and additives to the blending chamber 202. Then the staff drives the rotating shaft 307 through the driver 303 to drive the hollow wheel 306 to rotate. The two groups of hollow wheels 306 drive multiple groups of stirring blades to stir and blend the base asphalt and additives in the blending chamber 202 so that they are fully and evenly mixed together.

[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A base asphalt additive blending device, comprising a fixed component (1), characterized in that: It also includes a blending tank (2) and a stirring assembly (3); the fixed assembly (1) includes a fixed frame (104) and a support frame (108); the fixed frame (104) is located at the upper end of the support frame (108); a fixed bin (105) for fixing the blending tank (2) is provided inside the fixed frame (104); a blending tank (2) for blending base asphalt and additives is provided inside the fixed bin (105); a blending chamber (202) is provided inside the blending tank (2); a stirring assembly (3) for stirring base asphalt and additives is provided inside the blending chamber (202).

2. A base asphalt additive blending device according to claim 1, characterized in that: The blending tank (2) is located inside the fixed bin (105), a discharge pipe (201) is provided at the lower end of the blending tank (2), a discharge valve is provided inside the discharge pipe (201), a sealing groove (203) is provided at the upper edge of the blending chamber (202), and a conveying pipe (204) is provided on the outer side of the upper end of the blending tank (2).

3. A matrix asphalt additive blending device according to claim 2, characterized in that: Two groups of conveying pipes (204) are provided, and the two groups of conveying pipes (204) are symmetrically arranged along the outer end of the blending tank (2); the other end of the conveying pipe (204) is provided with an elbow (205), and the other end of the elbow (205) is provided with a connector (206); the interior of the conveying pipe (204) is provided with a conveying hole (207), and the conveying hole (207) passes through the conveying pipe (204), the elbow (205), the connector (206) and the blending tank (2).

4. A base asphalt additive blending device according to claim 3, characterized in that: The stirring assembly (3) comprises a sealing cover (301) and a rotating shaft (307); a sealing gasket (302) is provided at the lower end of the sealing cover (301); the sealing gasket (302) and the sealing groove (203) are arranged to match each other; the rotating shaft (307) is located at the lower end of the sealing gasket (302); a driver (303) is provided at the center of the upper end of the sealing cover (301); a transmission shaft (305) is provided at the upper end of the rotating shaft (307); the upper end of the transmission shaft (305) passes through the sealing gasket (302) and the sealing cover (301) and extends to the lower end of the driver (303); and a shaft protection sleeve (304) is provided at the outer end of the transmission shaft (305).

5. A base asphalt additive blending device according to claim 4, characterized in that: The outer end of the rotating shaft (307) is provided with a hollow rotating wheel (306), and the hollow rotating wheel (306) is provided with two groups. The two groups of hollow rotating wheels (306) are symmetrically arranged along the outer end of the rotating shaft (307). A stirring blade (308) is provided between the two groups of hollow rotating wheels (306), and the stirring blades (308) are provided in multiple groups. The multiple groups of stirring blades (308) are arranged around between the two groups of hollow rotating wheels (306). The lower end of the rotating shaft (307) is provided with a conical stirring blade (309), and the conical stirring blade (309) is provided in multiple groups. The multiple groups of conical stirring blades (309) are arranged around the lower end of the rotating shaft (307).

6. A base asphalt additive blending device according to claim 2, characterized in that: A material receiving bin (109) is provided on one side of the support frame (108), a through hole (107) is provided at the bottom center of the fixed bin (105), the fixed bin (105) and the material receiving bin (109) are connected through the through hole (107), and the lower end of the discharge pipe (201) passes through the through hole (107) and extends to the interior of the material receiving bin (109).

7. A base asphalt additive blending device according to claim 6, characterized in that: A bottom plate (101) is provided at the bottom of the support frame (108), a top plate (102) is provided at the top of the fixing frame (104), a support rod (106) is provided between the bottom plate (101) and the top plate (102), a plurality of groups of support rods (106) are provided, and the plurality of groups of support rods (106) are evenly distributed at the corners between the bottom plate (101) and the top plate (102), and a fixing opening (103) is provided at the center of the upper end of the top plate (102).