Lightweight modular fabricated building structure
By adopting a lightweight modular prefabricated building structure in the building structure and using a combined structure of a load-bearing frame and longitudinal connecting beams, the mechanical properties and construction technology of traditional modular steel structures are solved, and higher structural safety and construction efficiency are achieved.
Patent Information
- Application Number
- CN202420475660.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-12
AI Technical Summary
Traditional modular steel structures have many disadvantages in mechanical properties and construction technology, which lead to restrictions in engineering promotion and application, including large volume and self-weight, low structural safety redundancy, and insufficient material performance.
The lightweight modular prefabricated building structure is adopted, including multiple assembly unit modules. Combined columns and combination beams are formed through load-bearing frames and longitudinal connecting beams connected in the horizontal and vertical directions, which enhance the connection strength and stability, and achieve stable structure connection through threaded fasteners and removable connecting ear plates.
It improves the connection strength, stability and reliability between assembly unit modules, improves the overall stress performance and structural safety, reduces the volume and self-weight, simplifies the construction process, and improves the construction efficiency.
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Abstract
Description
Technical Field
[0001] The present application relates to the technical field of building structures, and more specifically, to a lightweight modular assembled building structure. Background Art
[0002] Modular steel structure is the development trend of building industrialization. Traditional modular steel structure has many drawbacks in mechanical properties and construction technology, which restricts the engineering promotion and application of this structural form. First, the traditional box-type modular unit has a large volume and self-weight, which is not conducive to long-distance transportation and on-site hoisting construction; secondly, the modular units are connected through the nodes to form a whole, and the internal load is transmitted through the connection nodes between the modules. The number of structural over-statics is relatively small, and the structural safety redundancy is low; thirdly, the columns and columns between adjacent modular units, and the beams and beams are all subjected to independent forces, lacking effective connections, and need to set up two layers of ceiling and floor panels. The performance of the component materials is not fully utilized, resulting in material waste. Utility Model Content
[0003] The main purpose of the utility model is to provide a lightweight modular assembled building structure, aiming to solve the technical problems in the prior art that the modular steel structure does not fully utilize the material performance of the components, has poor overall mechanical properties and has high requirements for construction technology.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a lightweight modular assembled building structure, which includes a plurality of assembly unit modules; the plurality of assembly unit modules at least include a plurality of assembly unit modules connected in a horizontal direction and a plurality of assembly unit modules connected in a vertical direction, and the assembly unit modules include:
[0005] A pair of load-bearing frames arranged at intervals from each other, the load-bearing frames comprising two columns and two beams, the two columns both extending in the vertical direction and being spaced from each other, the two beams both extending in the horizontal direction and being spaced from each other, the two beams being respectively connected between the upper and lower parts of the two columns, the adjacent columns in the load-bearing frames of the assembly unit modules adjacent in the horizontal direction being connected to each other to form a combined column, and the adjacent beams in the load-bearing frames of the assembly unit modules adjacent in the vertical direction being connected to each other to form a combined beam;
[0006] A longitudinal connecting beam is connected between the pair of load-bearing frames arranged at an interval from each other.
[0007] Furthermore, adjacent columns connected to form the combined columns are connected by at least two first connection structures arranged at intervals along the length direction of the columns, and adjacent beams connected to form the combined beams are connected by at least two second connection structures arranged at intervals along the length direction of the beams.
[0008] Furthermore, the at least two first connection structures include two first end connection structures respectively adjacent to the two ends of the length direction of the column and a plurality of first intermediate connection structures arranged between the two first end connection structures, and the at least two second connection structures include two second end connection structures respectively adjacent to the two ends of the length direction of the beam and a plurality of second intermediate connection structures arranged between the two second end connection structures.
[0009] Furthermore, the first connection structure includes a first mounting through hole respectively provided by adjacent columns and a first threaded fastener passing through the first mounting through hole to connect the adjacent columns, and the second connection structure includes a second mounting through hole respectively provided by adjacent beams and a second threaded fastener passing through the second mounting through hole to connect the adjacent beams.
[0010] Furthermore, the cross-section of the column is a U-shaped structure, the U-shaped structure includes a first bottom edge and a first extension edge connected to both ends of the first bottom edge, and adjacent columns are connected back to back to each other through the first bottom edges of the corresponding U-shaped structures to form a combined column with an H-shaped cross-section. The cross-section of the beam is a T-shaped structure, the T-shaped structure includes a second bottom edge and a second extension edge connected to the center of the second bottom edge, and adjacent beams are staggered and connected through the second extension edges of the corresponding T-shaped structures to form a combined beam with an H-shaped cross-section.
[0011] Furthermore, the two cross beams are respectively welded between the upper and lower parts of the two columns.
[0012] Furthermore, the lightweight modular prefabricated building structure includes a connecting ear plate, the connecting ear plate includes a first plate member and a second plate member extending from the first plate member perpendicular to the first plate member, the assembly unit module includes four longitudinal connecting beams, the four longitudinal connecting beams are respectively connected between the upper and lower parts of a pair of mutually facing columns of a load-bearing frame arranged at intervals from each other through corresponding connecting ear plates, the first plate member is detachably connected to the corresponding column, and the second plate member is detachably connected to the corresponding longitudinal connecting beam.
[0013] Furthermore, the first plate and the second plate both have through holes for threaded fasteners to pass through, the second plate has an initial positioning notch for threaded fasteners to pass through, the first plate is detachably connected to the corresponding column via threaded fasteners, and the second plate is detachably connected to the corresponding longitudinal connecting beam via threaded fasteners.
[0014] Furthermore, the lightweight modular prefabricated building structure includes floor slabs arranged corresponding to each assembly unit module. In one of the assembly unit modules, both ends of the corresponding floor slabs are respectively supported on beams of the same height in a load-bearing frame arranged at intervals from each other, and the floor slabs between adjacent assembly unit modules in a plurality of assembly unit modules connected along the vertical direction serve as the floor of the upper assembly unit module and the ceiling of the lower assembly unit module at the same time.
[0015] Furthermore, the cross-section of the longitudinal connecting beam is L-shaped or T-shaped, and the longitudinal connecting beam has an extending edge extending to the bottom of the corresponding floor slab.
[0016] The beneficial effects of the lightweight modular prefabricated building structure provided by the present application are:
[0017] In the lightweight modular prefabricated building structure provided by the embodiment of the utility model, since the adjacent columns in the load-bearing frames of the assembly unit modules adjacent in the horizontal direction are connected to each other to form combined columns, and the adjacent beams in the load-bearing frames of the assembly unit modules adjacent in the vertical direction are connected to each other to form combined beams, the combined columns and combined beams can make full use of the mechanical properties of the component materials, increase the connection strength, stability and reliability between the assembly unit modules, improve the overall force performance of the lightweight modular prefabricated building structure, and enhance the structural safety between the assembly unit modules. In particular, the load-bearing frame and the longitudinal connecting beam are used as the core components of the structure. Compared with the traditional box-type modular unit structure, the volume and dead weight can be greatly reduced, which is conducive to long-distance transportation, convenient on-site hoisting construction, reduced construction process requirements, and improved construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 A three-dimensional schematic diagram of a lightweight modular assembled building structure provided by an embodiment of the present application, wherein the floor slab is omitted;
[0020] Figure 2 for Figure 1 The enlarged view of point A in the middle;
[0021] Figure 3 for Figure 1 The enlarged view of point B in the middle;
[0022] Figure 4A three-dimensional schematic diagram of a load-bearing frame in a lightweight modular assembled building structure provided by one embodiment of the present application;
[0023] Figure 5 A connecting ear plate in a lightweight modular assembled building structure provided by another embodiment of the present application;
[0024] Figure 6 A three-dimensional schematic diagram of a lightweight modular assembled building structure provided in one embodiment of the present application.
[0025] The reference numerals in the above drawings are as follows:
[0026] 1- load-bearing frame; 2- longitudinal connecting beam;
[0027] 3-first threaded fastener; 4-second threaded fastener;
[0028] 5-threaded fastener; 6-floor;
[0029] 21-Extended edge;
[0030] 100-column; 101-first mounting through hole;
[0031] 102-first bottom edge; 103-first extension edge;
[0032] 200-crossbeam; 201-second mounting through hole;
[0033] 202-second bottom edge; 203-second extension edge;
[0034] 300-connecting ear plate; 301-first plate;
[0035] 302-second plate; 303-initial positioning groove;
[0036] 304-Ear plate mounting hole. DETAILED DESCRIPTION
[0037] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0038] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0039] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0040] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0041] In order to illustrate the technical solution described in this application, a detailed description is given below in conjunction with specific drawings and embodiments.
[0042] See also Figures 1 to 4 The embodiment of the utility model provides a lightweight modular assembled building structure, which includes a plurality of assembly unit modules; the plurality of assembly unit modules at least include a plurality of assembly unit modules connected in a horizontal direction and a plurality of assembly unit modules connected in a vertical direction, for example Figure 1 There are two layers of assembly unit modules shown, with three assembly unit modules on each layer, but it is not limited thereto. The assembly unit modules include:
[0043] A pair of load-bearing frames 1 arranged at intervals from each other, the load-bearing frames 1 comprising two columns 100 and two beams 200, the two columns 100 both extend in the vertical direction and are spaced from each other, the two beams 200 both extend in the horizontal direction and are spaced from each other, the two beams 200 are respectively connected between the upper and lower parts of the two columns 100, the adjacent columns 100 in the load-bearing frames 1 of the assembly unit modules adjacent in the horizontal direction are connected to each other to form a combined column, and the adjacent beams 200 in the load-bearing frames 1 of the assembly unit modules adjacent in the vertical direction are connected to each other to form a combined beam;
[0044] The longitudinal connecting beam 2 is connected between a pair of load-bearing frames 1 arranged at intervals from each other. The lightweight modular prefabricated building structure is preferably a steel structure, that is, the load-bearing frame 1 and the longitudinal connecting beam 2 are preferably made of steel, but are not limited to steel.
[0045] The size and number of the basic load-bearing frames 1 are determined according to the depth of the rooms in the building, and the size of the longitudinal connecting beams 2 can be determined according to the room span formed by the lightweight modular prefabricated building structure.
[0046] In the lightweight modular prefabricated building structure provided by the embodiment of the utility model, since the adjacent columns 100 in the load-bearing frames 1 of the assembly unit modules adjacent in the horizontal direction are connected to each other to form a combined column, and the adjacent beams 200 in the load-bearing frames 1 of the assembly unit modules adjacent in the vertical direction are connected to each other to form a combined beam, the combined columns and the combined beams can make full use of the mechanical properties of the components (columns 100, beams 200) materials, increase the connection strength, stability and reliability between the assembly unit modules, improve the overall force performance of the lightweight modular prefabricated building structure, and enhance the structural safety between the assembly unit modules. In particular, the load-bearing frame 1 and the longitudinal connecting beam 2 are used as the core components of the structure. Compared with the traditional box-type modular unit structure, the volume and deadweight can be greatly reduced, which is conducive to long-distance transportation, convenient on-site hoisting construction, reduced construction process requirements, and improved construction efficiency.
[0047] According to one embodiment of the utility model, adjacent columns 100 connected to form a combined column are connected (forming connection points) by at least two first connection structures arranged at intervals along the length direction of the columns 100, and adjacent beams 200 connected to form a combined beam are connected (forming connection points) by at least two second connection structures arranged at intervals along the length direction of the beams 200, that is, adjacent columns 100 forming a combined column and adjacent beams 200 forming a combined beam have more than one connection point, and more connection points make the strength and stability of the combined column and the combined beam better, and can give full play to the material mechanical properties of the components (columns 100, beams 200).
[0048] As a preferred embodiment of the utility model, at least two first connection structures include two first end connection structures respectively adjacent to the two ends of the length direction of the column 100 and a plurality of first intermediate connection structures arranged between the two first end connection structures, and at least two second connection structures include two second end connection structures respectively adjacent to the two ends of the length direction of the beam 200 and a plurality of second intermediate connection structures arranged between the two second end connection structures. The advantage of such an arrangement is similar to the advantage of more connection points mentioned above, and in this embodiment, more connection points are arranged in a larger span range by utilizing the length direction of the column 100 or the length direction of the beam 200 as much as possible.
[0049] See also Figure 2 and Figure 4According to an embodiment of the utility model, the first connection structure includes a first mounting through hole 101 respectively provided by adjacent columns 100 and a first threaded fastener 3 connecting the adjacent columns 100 through the first mounting through hole 101. The second connection structure includes a second mounting through hole 201 respectively provided by adjacent beams 200 and a second threaded fastener 4 connecting the adjacent beams 200 through the second mounting through hole 201. The first threaded fastener 3 and the second threaded fastener 4 are bolts, screws, etc., and can be locked and fixed with nuts to the adjacent columns 100 or adjacent beams 200. The first threaded fastener 3 and the second threaded fastener 4 can ensure the overall stability of the composite beam and the composite column in structure, and can also serve as a shear key to provide shear deformation resistance when the composite section is subjected to external force.
[0050] See also Figure 2 and Figure 4 According to a specific embodiment of the utility model, the cross section of the column 100 is a U-shaped structure, the U-shaped structure includes a first bottom side 102 and a first extension side 103 connected to both ends of the first bottom side 102, and adjacent columns 100 are connected back to back to each other through the first bottom sides 102 of the respective corresponding U-shaped structures to form a combined column with an H-shaped cross section, and the cross section of the beam 200 is a T-shaped structure, the T-shaped structure includes a second bottom side 202 and a second extension side 203 connected to the center of the second bottom side 202, and adjacent beams 200 are staggered and connected through the second extension sides 203 of the respective corresponding T-shaped structures to form a combined beam with an H-shaped cross section. Specifically, the second extension side 203 of the T-shaped structure corresponding to the upper beam 200 among adjacent beams 200 extends downward, and the second extension side 203 of the T-shaped structure corresponding to the lower beam 200 among adjacent beams 200 extends upward, and since the second extension sides 203 of the corresponding T-shaped structures are staggered to form a certain overlapping width, the second bottom side 202 of the T-shaped structure corresponding to the upper beam 200 among adjacent beams 200 can overlap the second extension side 203 of the T-shaped structure corresponding to the lower beam 200. Of course, the cross-section of the column 100 and the beam 200 is not limited to the situation in this embodiment.
[0051] According to one embodiment of the utility model, two cross beams 200 are respectively welded between the upper and lower parts of two columns 100. For example, when the cross sections of the columns 100 and the cross beams 200 are the shapes mentioned above, the end of the cross beam 200 with a T-shaped cross section can be welded to the bottom of the groove of the U-shaped structure corresponding to the column 100.
[0052] See also Figure 3 and Figure 5According to one embodiment of the utility model, the lightweight modular prefabricated building structure includes a connecting ear plate 300, the connecting ear plate 300 includes a first plate member 301 and a second plate member 302 extending from the first plate member 301 perpendicularly to the first plate member 301, the assembly unit module includes four longitudinal connecting beams 2, the four longitudinal connecting beams 2 are respectively connected between the upper and lower parts of a pair of mutually facing columns 100 of a load-bearing frame 1 arranged at intervals from each other through corresponding connecting ear plates 300, the first plate member 301 is detachably connected to the corresponding column 100, and the second plate member 302 is detachably connected to the corresponding longitudinal connecting beam 2.
[0053] See also Figure 3 and Figure 5 In this embodiment, further, the first plate 301 and the second plate 302 both have through holes (ear plate mounting holes 304) for the threaded fasteners 5 to pass through, and the second plate 302 has an initial positioning notch 303 for the threaded fasteners 5 to pass through. The first plate 301 is detachably connected to the corresponding column 100 through the threaded fasteners 5. Preferably, one first plate 301 is simultaneously connected to two adjacent columns 100 in the vertical direction (up and down direction), and the second plate 302 is detachably connected to the corresponding longitudinal connecting beam 2 through the threaded fasteners 5. The threaded fasteners 5 are, for example, bolts or screws, which can be used with nuts to fasten the first plate 301 to the column The column 100 is locked and fixed, and the second plate 302 and the longitudinal connecting beam 2 are locked and fixed. Of course, through holes corresponding to the through holes and initial positioning notches 303 on the first plate 301 and the second plate 302 should be set on the column 100 and the longitudinal connecting beam 2. When installing the longitudinal connecting beam 2, bolts can be first inserted into the through holes (bolt holes) at the ends of the longitudinal connecting beam 2, and the bolts passing through the longitudinal connecting beam 2 are hung on the initial positioning notches 303 on the second plate 302 connecting the ear plates 300 to form a preliminary fixation. After the installation positions of the load-bearing frame 1 and the longitudinal connecting beam 2 are confirmed to be correct, bolts are screwed into the remaining through holes (screw holes) to complete the final fixation.
[0054] See also Figure 6 According to a specific embodiment of the utility model, the lightweight modular prefabricated building structure includes a floor slab 6 arranged corresponding to each assembly unit module. In an assembly unit module, the two ends of the corresponding floor slab 6 are respectively supported on the beams 200 of the same height in the load-bearing frame 1 arranged at intervals from each other. The floor slab 6 between adjacent assembly unit modules in a plurality of assembly unit modules connected in the vertical direction serves as the floor of the upper assembly unit module and the ceiling of the lower assembly unit module at the same time. There is no need to set up independent floors and ceilings for each layer of assembly unit modules, thereby saving materials. In addition, the floor slab 6 is prefabricated and belongs to a one-way plate according to its force characteristics. The width and length of each floor slab 6 are determined according to a single assembly unit module. The floor slab 6 can be made small in size for easy transportation and on-site lifting.
[0055] See also Figure 2 and Figure 3 According to one embodiment of the utility model, the cross-section of the longitudinal connecting beam 2 is L-shaped or T-shaped, and the longitudinal connecting beam 2 has an extension edge 21 extending to the bottom of the corresponding floor slab 6. The extension edge 21 corresponds to a beam slab of the longitudinal connecting beam 2 with an L-shaped or T-shaped cross-section. The longitudinal connecting beam 2 of this configuration can tie the load-bearing frames 1 at both ends, and at the same time can support the floor slab 6 to prevent it from falling when the floor slab 6 undergoes a large deformation.
[0056] The above description is only an optional embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A lightweight modular assembled building structure, characterized in that: The invention comprises a plurality of assembly unit modules; the plurality of assembly unit modules at least comprise a plurality of assembly unit modules connected in a horizontal direction and a plurality of assembly unit modules connected in a vertical direction, and the assembly unit modules comprise: A pair of load-bearing frames arranged at intervals from each other, the load-bearing frames comprising two columns and two beams, the two columns both extending in the vertical direction and being spaced from each other, the two beams both extending in the horizontal direction and being spaced from each other, the two beams being respectively connected between the upper and lower parts of the two columns, the adjacent columns in the load-bearing frames of the assembly unit modules adjacent in the horizontal direction being connected to each other to form a combined column, and the adjacent beams in the load-bearing frames of the assembly unit modules adjacent in the vertical direction being connected to each other to form a combined beam; A longitudinal connecting beam is connected between the pair of load-bearing frames arranged at an interval from each other.
2. The lightweight modular assembled building structure according to claim 1, characterized in that: Adjacent columns connected to form the combined columns are connected by at least two first connection structures arranged at intervals along the length direction of the columns, and adjacent beams connected to form the combined beams are connected by at least two second connection structures arranged at intervals along the length direction of the beams.
3. The lightweight modular assembled building structure according to claim 1, characterized in that: The at least two first connection structures include two first end connection structures respectively adjacent to the two ends of the length direction of the column and a plurality of first intermediate connection structures arranged between the two first end connection structures; the at least two second connection structures include two second end connection structures respectively adjacent to the two ends of the length direction of the beam and a plurality of second intermediate connection structures arranged between the two second end connection structures.
4. The lightweight modular assembled building structure according to claim 2, characterized in that: The first connection structure includes first mounting holes respectively provided by adjacent columns and first threaded fasteners passing through the first mounting holes to connect adjacent columns. The second connection structure includes second mounting holes respectively provided by adjacent beams and second threaded fasteners passing through the second mounting holes to connect adjacent beams.
5. The lightweight modular assembled building structure according to any one of claims 1 to 4, characterized in that: The cross section of the column is a U-shaped structure, the U-shaped structure includes a first bottom edge and a first extension edge connected to both ends of the first bottom edge, and adjacent columns are connected back to back to each other through the first bottom edges of the U-shaped structures corresponding to each other to form a combined column with an H-shaped cross section. The cross section of the beam is a T-shaped structure, the T-shaped structure includes a second bottom edge and a second extension edge connected to the center of the second bottom edge, and adjacent beams are staggered and connected through the second extension edges of the T-shaped structures corresponding to each other to form a combined beam with an H-shaped cross section.
6. The lightweight modular assembled building structure according to any one of claims 1 to 4, characterized in that: The two cross beams are respectively welded between the upper and lower parts of the two columns.
7. The lightweight modular assembled building structure according to any one of claims 1 to 4, characterized in that: The lightweight modular prefabricated building structure includes a connecting ear plate, which includes a first plate member and a second plate member extending from the first plate member perpendicular to the first plate member. The assembly unit module includes four longitudinal connecting beams, which are respectively connected between the upper and lower parts of a pair of mutually facing columns of a load-bearing frame arranged at intervals from each other through corresponding connecting ear plates. The first plate member is detachably connected to the corresponding column, and the second plate member is detachably connected to the corresponding longitudinal connecting beam.
8. The lightweight modular assembled building structure according to claim 7, characterized in that: The first plate and the second plate both have through holes for threaded fasteners to pass through, the second plate has an initial positioning notch for threaded fasteners to pass through, the first plate is detachably connected to the corresponding column via the threaded fasteners, and the second plate is detachably connected to the corresponding longitudinal connecting beam via the threaded fasteners.
9. The lightweight modular assembled building structure according to claim 8, characterized in that: The lightweight modular prefabricated building structure includes floor slabs arranged corresponding to each assembly unit module. In one of the assembly unit modules, the two ends of the corresponding floor slab are respectively supported on beams of the same height in a load-bearing frame arranged at intervals from each other, and the floor slabs between adjacent assembly unit modules in a plurality of assembly unit modules connected in the vertical direction serve as the floor of the upper assembly unit module and the ceiling of the lower assembly unit module at the same time.
10. The lightweight modular assembled building structure according to claim 9, characterized in that: The cross section of the longitudinal connecting beam is L-shaped or T-shaped, and the longitudinal connecting beam has an extending edge extending to the bottom of the corresponding floor slab.