Photovoltaic glass coating clean room

By designing a photovoltaic glass-coated clean room in the glass coating production process, and using tempered glass and magnetic door curtains to isolate the coating waste gas, the problem of low safety for production personnel is solved, real-time monitoring and rapid response are achieved, and construction costs and space occupied are reduced.

CN222542111UActive Publication Date: 2025-02-28ANHUI XINYI PHOTOVOLTAIC GLASS CO LTD
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Patent Information

Application Number
CN202421197568.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-28
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

In the existing glass coating production process, volatile and flammable solution exhaust gas is difficult to effectively isolate, resulting in low safety for production personnel and difficulty in real-time monitoring of the work section.

Method used

A photovoltaic glass-coated clean room was designed. By setting up tempered glass isolation between the coating workshop and the pedestrian aisle, magnetic suction door curtains and sliding doors on both sides of the aisle, combined with the stair structure, real-time monitoring and rapid arrival of the coating section is achieved.

Benefits of technology

It effectively isolates the coating waste gas, improves the operating safety of production personnel, reduces construction costs and space occupied, and facilitates the monitoring and rapid response of production personnel.

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    Figure CN222542111U_ABST
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Abstract

The utility model discloses a photovoltaic glass coating clean room which comprises a room body, a coating workshop is arranged in the room body, an aisle is arranged above the coating workshop, tempered glass is arranged between the coating workshop and the aisle, and the aisle and the coating workshop are separated by the tempered glass. And the operation safety is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of glass coating, and specifically relates to a photovoltaic glass coating clean room. Background Art

[0002] In the current production process, glass coating requires volatile and flammable solutions such as isopropyl alcohol and ethanol, and the waste gas generated by volatilization has a pungent odor, which is harmful to the human body. At present, the coating section is generally isolated by a stone auxiliary room, but the stone wall occupies a large area, the construction cost is high, the brick body is prone to change after long-term use, the waste gas isolation effect is poor, and additional maintenance costs will be generated; and it is difficult for production personnel to monitor the coating section in real time, and they cannot quickly reach the site.

[0003] The utility model patent with announcement number CN208643526U was published on March 26, 2019. The name of the air shower room for producing coated glass is disclosed. The air shower room for producing coated glass includes a base and a chamber body. The base is a sealed box structure. An air outlet cavity is provided in the base. The base is provided with an air outlet pipe connected to the air outlet cavity. The top of the base is provided with a limit groove and an exhaust hole connected to the air outlet cavity. The bottom of the limit groove is provided with a sealing gasket. The outer wall of the limit groove is provided with multiple grooves. The top of the chamber body is provided with an air inlet pipe. The chamber body is provided with an air outlet mechanism. The air outlet mechanism includes a fixed seat, an outer shell and an inner shell. The air shower room for producing coated glass cannot isolate the coating exhaust gas, nor can it improve the safety of the operation. Utility Model Content

[0004] The purpose of the utility model is to provide a photovoltaic glass coating clean room which is stable and reliable, has low construction cost and improves operation safety in view of the deficiencies of the existing technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] The photovoltaic glass coating clean room comprises a room body, a coating workshop is arranged inside the room body, an aisle is arranged above the coating workshop, tempered glass is arranged between the coating workshop and the aisle, and the tempered glass separates the aisle and the coating workshop.

[0007] Magnetic door curtains and sliding doors are respectively provided on both sides of the aisle, and the magnetic door curtains are in the same plane as the tempered glass; the first staircase and the second staircase are respectively connected to both sides of the aisle, the first staircase corresponds to the sliding door, and the second staircase corresponds to the magnetic door curtain; the first staircase is located in the coating workshop, and the second staircase is located outside the room.

[0008] An observation window is provided on one side of the aisle on the room body, the sliding door is located between the observation windows, a single door is provided at the bottom of one side of the room body, the observation window and the single door are arranged at equal intervals, and double doors are provided at both ends of the room body.

[0009] Both sides of the room body are provided with glass openings, and the glass openings are in a straight line shape.

[0010] The top of the house is connected with a reinforcing steel plate and a reinforcing bracket, and an I-beam is connected between the reinforcing steel plate and the reinforcing bracket; the two ends of the reinforcing bracket are respectively fixed to the two ends of the top of the house, the reinforcing steel plate is vertically arranged, and the I-beam and the reinforcing bracket are both horizontally arranged.

[0011] The first staircase and the second staircase are arranged at equal intervals, and handrails are provided on both sides of the first staircase and the second staircase.

[0012] The end of the room body is provided with an aluminum positive angle.

[0013] The room body is made of glass magnesium board.

[0014] The coating workshop is provided with a dehumidifier and an air conditioner, a fluorescent lamp is provided on the top of the room, and a distribution box is provided outside the room.

[0015] The technical effect of the utility model is as follows: the photovoltaic glass coating clean room of the utility model is adopted, and the coating workshop is separated from the pedestrian aisle by tempered glass, which fully protects the production personnel and improves the safety of operation, and also facilitates the production personnel to monitor the coating section in real time, and also reduces the occupied space and construction cost. The magnetic door curtain is set to facilitate the production personnel to pass through the coating workshop and the pedestrian aisle; through the structural design of the stairs, it is convenient for the production personnel to quickly reach the site. The photovoltaic glass coating clean room has a simple structure, reliable strength, small occupied space, low construction cost, and meets the production requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] This specification includes the following drawings, which show the following contents:

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the photovoltaic glass coating clean room of the utility model;

[0018] Figure 2 This is a schematic diagram of the top view of the photovoltaic glass coating clean room of the utility model;

[0019] Figure 3 It is a side view structural schematic diagram of the photovoltaic glass coating clean room of the utility model;

[0020] Figure 4 yes Figure 3 Structural view of the cross section BB direction;

[0021] Figure 5 yes Figure 3 Structural view of the cross section in CC direction;

[0022] Figure 6 It is a schematic diagram of the top view of the structure of the photovoltaic glass coating clean room of the utility model.

[0023] The markings in the figure are: 1. Room body; 2. Coating workshop; 3. Aisle; 4. Tempered glass; 5. Magnetic door curtain; 6. Sliding door; 7. First staircase; 8. Second staircase; 9. Handrail; 10. Glass opening; 11. Observation window; 12. Single door; 13. Double door; 14. Reinforced steel plate; 15. Reinforced bracket; 16. I-beam; 17. Dehumidifier; 18. Air conditioner; 19. Fluorescent lamp; 20. Distribution box; 21. Socket; 22. Fluorescent lamp switch; 23. Aluminum positive angle; 24. Edging. DETAILED DESCRIPTION

[0024] The specific implementation methods of the utility model are further explained in detail below with reference to the accompanying drawings through the description of embodiments, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention and to facilitate their implementation.

[0025] like Figure 1-Figure 6 As shown, the photovoltaic glass coating clean room includes a room body 1, a coating workshop 2 is arranged inside the room body 1, an aisle 3 is arranged above the coating workshop 2, and tempered glass 4 is arranged between the coating workshop 2 and the aisle 3, and the tempered glass 4 separates the aisle 3 and the coating workshop 2.

[0026] The coating workshop 2 is the working workshop of the coating equipment. The aisle 3 is suspended above the coating equipment with patterned steel plates, which can facilitate the production personnel to monitor the coating section. When the production is abnormal, the production personnel can also quickly reach the site through the stairs to make adjustments. The tempered glass 4 isolates the coating equipment from the aisle 3, and the aisle 3 can secondary isolate the waste gas volatilized by the coating solution, so that the concentration of the waste gas is lower than that of the coating workshop 2. The aisle 3 and the coating workshop 2 must be connected to the waste gas treatment exhaust duct for waste gas treatment. Through the above structure, the production personnel can be isolated from the waste gas, and the production personnel can control and monitor the equipment in the aisle 3, which improves the safety of the operation.

[0027] like Figure 1-Figure 6As shown, a magnetic door curtain 5 and a sliding door 6 are provided on both sides of the corridor 3, and the magnetic door curtain 5 is in the same plane as the tempered glass 4; a first staircase 7 and a second staircase 8 are connected to both sides of the corridor 3, the first staircase 7 corresponds to the sliding door 6, and the second staircase 8 corresponds to the magnetic door curtain 5; the first staircase 7 is located in the coating workshop 2, and the first staircase 7 is located outside the room 1. A passage is reserved for entering the coating workshop 2 from the corridor 3, and the passage is isolated by a transparent magnetic door curtain 5, so that production personnel can move between the coating workshop 2 and the corridor 3 through the magnetic door curtain 5. Opening the magnetic door curtain 5 allows production personnel to move between the two areas, and when closed, it meets the requirements for isolating exhaust gas. The magnetic door curtain 5 reduces the internal space occupied by the room 1 while meeting the requirements for personnel entry and exit.

[0028] like Figure 2 and Figure 6 As shown, an observation window 11 is provided on one side of the aisle 3 on the room body 1, the sliding door 6 is located between the observation windows 11, a single door 12 is provided on the bottom of one side of the room body 1, the observation window 11 and the single door 12 are arranged at equal intervals, and double doors 13 are provided at both ends of the room body 1. The observation window 11 can facilitate production personnel to observe the external environment in the aisle 3, the single door 12 can facilitate the movement of production personnel, and the double door 13 can facilitate the transportation of coating auxiliary materials.

[0029] like Figure 1-Figure 6 As shown, both sides of the room body 1 are provided with glass openings 10, and the glass openings 10 are in a straight line shape. There are multiple glass openings 10, and the glass openings 10 are used to transport incoming glass to the coating section for coating and to transport the coated glass out. The glass openings 10 are in a straight line shape, which can reduce the exhaust space of waste gas and reduce the probability of waste gas diffusion.

[0030] like Figure 1 As shown, the top of the room body 1 is connected with a reinforcing steel plate 14 and a reinforcing bracket 15, and an I-beam 16 is connected between the reinforcing steel plate 14 and the reinforcing bracket 15; the two ends of the reinforcing bracket 15 are respectively fixed to the two ends of the top of the room body 1, the reinforcing steel plate 14 is arranged vertically, and the I-beam 16 and the reinforcing bracket 15 are arranged horizontally. The above structure strengthens the roof structure of the room body 1, improves its structural strength, ensures stability, and ensures that the clean room functions reliably and can be used for a long time. The top end of the room body 1 is provided with an edge 24 to provide protection for the end of the glass magnesium board.

[0031] like Figure 1-Figure 6 As shown, the first staircase 7 and the second staircase 8 are arranged at equal intervals, and handrails 9 are provided on both sides of the first staircase 7 and the second staircase 8. The first staircase 7 and the second staircase 8 are arranged opposite to each other, which can meet the needs of personnel walking in the outside, the corridor 3 and the coating workshop 2. The handrails 9 are used to improve the safety of personnel walking. There are multiple first staircases 7 and second staircases 8, which can reduce the congestion of production personnel walking.

[0032] like Figure 1As shown, an aluminum external angle 23 is provided at the end of the house body 1. The aluminum external angle 23 reduces the collision damage caused by the convex corners or corners of the glass magnesium board, thereby effectively protecting the end structure of the house body 1. In addition, the aluminum external angle 23 is easy to install, low in cost, and meets the cost requirements of the design and use.

[0033] The room body 1 is made of glass magnesium board. The glass magnesium board is used as the wall and roof structure of the room body 1. It has reliable fireproof and moisture-resistant performance, is not easy to fall off and deform after installation, and is green and environmentally friendly. The construction process uses fewer connectors, which can reduce construction costs. After the room body 1 is formed, the sealing performance is good, which can effectively prevent the exhaust gas from spreading to the external environment. Compared with the use of steel plates or stone walls, the use of glass magnesium boards reduces the load of the room body 1, greatly reduces the weight of the wall of the room body 1, and increases the internal usable area of ​​the room body 1.

[0034] like Figure 2 As shown, the coating workshop 2 is provided with a dehumidifier 17 and an air conditioner 18, a fluorescent lamp 19 is provided at the top of the room 1, and a distribution box 20 is provided outside the room 1. The dehumidifier 17 and the air conditioner 18 meet the humidity and temperature requirements in the coating workshop 2 respectively, the fluorescent lamp 19 meets the lighting requirements in the coating clean room, and the distribution box 20 provides power for the normal operation of the equipment. A fluorescent lamp switch 22 and multiple sockets 21 are also provided on the side of the room 1. The socket 21 is located in the aisle 3 and between the dehumidifier 17 and the air conditioner 18, providing a plug point for powering the equipment, and also enabling production personnel to control and monitor the equipment in the aisle 3. The fluorescent lamp switch 22 is 1.3m from the ground, and the socket 21 is 1.1m from the ground. The design height of the socket 21 and the fluorescent lamp switch 22 can be easily touched and controlled by production personnel.

[0035] The photovoltaic glass coating clean room uses tempered glass 4 to isolate the coating workshop 2 from the pedestrian walkway 3, which fully protects the production personnel and improves the safety of the operation. It also facilitates the production personnel to monitor the coating section in real time, and reduces the occupied space and construction cost. The magnetic door curtain 5 is set to facilitate the production personnel to pass through the coating workshop 2 and the pedestrian walkway 3. The structural design of the stairs can facilitate the production personnel to quickly reach the site. The photovoltaic glass coating clean room has a simple structure, reliable strength, small occupied space, low construction cost, and meets the production requirements.

[0036] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model; or the above concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A photovoltaic glass coating clean room, characterized by: The invention comprises a room body (1), wherein a coating workshop (2) is arranged inside the room body (1), an aisle (3) is arranged above the coating workshop (2), and tempered glass (4) is arranged between the coating workshop (2) and the aisle (3), and the tempered glass (4) separates the aisle (3) from the coating workshop (2).

2. The photovoltaic glass coating clean room according to claim 1, characterized in that: A magnetic door curtain (5) and a sliding door (6) are respectively arranged on both sides of the passage (3), and the magnetic door curtain (5) and the tempered glass (4) are located in the same plane; a first staircase (7) and a second staircase (8) are respectively connected to both sides of the passage (3), and the first staircase (7) corresponds to the sliding door (6), and the second staircase (8) corresponds to the magnetic door curtain (5); the first staircase (7) is located in the coating workshop (2), and the second staircase (7) is located outside the room (1).

3. The photovoltaic glass coating clean room according to claim 2, characterized in that: An observation window (11) is provided on one side of the passageway (3) on the room body (1), the sliding door (6) is located between the observation windows (11), a single door (12) is provided at the bottom of one side of the room body (1), the observation window (11) and the single door (12) are arranged at equal intervals, and double doors (13) are provided at both ends of the room body (1).

4. The photovoltaic glass coating clean room according to claim 3, characterized in that: Glass openings (10) are provided on both sides of the room body (1), and the glass openings (10) are in a straight line shape.

5. The photovoltaic glass coating clean room according to any one of claims 1 to 4, characterized in that: A reinforcing steel plate (14) and a reinforcing bracket (15) are connected to the top of the house body (1), and an I-beam (16) is connected between the reinforcing steel plate (14) and the reinforcing bracket (15); two ends of the reinforcing bracket (15) are respectively fixed to two ends of the top of the house body (1), the reinforcing steel plate (14) is arranged vertically, and the I-beam (16) and the reinforcing bracket (15) are arranged horizontally.

6. The photovoltaic glass coating clean room according to claim 2, characterized in that: The first staircase (7) and the second staircase (8) are arranged at equal intervals, and handrails (9) are provided on both sides of the first staircase (7) and the second staircase (8).

7. The photovoltaic glass coating clean room according to claim 5, characterized in that: An aluminum positive angle (23) is provided at the end of the house body (1).

8. The photovoltaic glass coating clean room according to claim 7, characterized in that: The housing body (1) is made of a glass magnesium board.

9. The photovoltaic glass coating clean room according to claim 5, characterized in that: The coating workshop (2) is provided with a dehumidifier (17) and an air conditioner (18), a fluorescent lamp (19) is provided at the top of the interior of the room (1), and a distribution box (20) is provided outside the room (1).

Citation Information

Patent Citations

  • A wind leaching rooms for producing coated glass

    CN208643526U