Corner tube type boiler support
By designing an angle-tube boiler support including slide chutes, slide seats, branch pipes and transverse pipes, the problem of conflict between the boiler support structure and the downward pipe position is solved, and the cost of maintaining water circulation functions is realized and the cost of modification is reduced, while improving the stability of the structure and thermal expansion adaptability are improved.
Patent Information
- Application Number
- CN202420519283.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-18
AI Technical Summary
The existing angle tube boiler support structure is prone to conflict with the downward pipe position at the four corners of the boiler during installation, resulting in the inability to realize the water circulation function and the cost of modification is high.
An angle tube boiler support is designed, including a base, a slide chute, a slide seat, a branch pipe and a transverse pipe. The transverse pipe is connected through a pipeline compensator. The design of the slide seat and a slide chute allows the transverse pipe to slide and displace when heated expansion. The branch pipe and the transverse pipe are used as water circulation channels. The support mechanism supports and follows the transverse pipes that are displaced by heat expansion.
The boiler support structure and the descending pipe are installed without conflict, maintaining the integrity of the water circulation function, reducing the cost of modification, and improving the stability of the structure and thermal expansion adaptability through compensators and support mechanisms.
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Figure CN222544087U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boilers, in particular to a corner tube type boiler support. Background Art
[0002] Corner tube boiler adopts self-supporting structure. The whole boiler is supported by downcomers and membrane walls, and is maintained and braced by rigid beams, which has good stability. Compared with traditional steel frame boilers, corner tube boilers have no steel frame structure, no separate frame support or suspension, which saves a lot of steel. The supporting structure of the main body of the corner tube boiler transfers the boiler load to the foundation through four supporting devices at the four corners. One of the four supporting devices is a fixed support point, usually welded, and the other three points are sliding points to accommodate the free expansion of the boiler.
[0003] The existing support structure of the corner tube boiler is a roller structure to achieve the purpose of expansion displacement, which has a complex structure, high cost, and is prone to deformation, which affects the smooth expansion.
[0004] The existing patent (Announcement No.: CN208688001U) discloses a boiler support structure for a layer-fired corner tube boiler, including an upper support, a lower support, a first base, a second base, a limit block, a bracket and other structures. For the sliding point of the corner tube boiler, the traditional rolling friction structure is changed to a sliding friction structure, which simplifies the structure and greatly reduces the cost while keeping the resistance almost unchanged.
[0005] In view of the above problems, the existing patent provides a solution, which is to support the boiler through a separate supporting structure. Although relative sliding displacement can be achieved when the supporting structure expands due to heat, since the downcomers of the corner tube boiler itself are arranged at the four corners of the boiler, they not only serve as water circulation channels, but also as a support frame for the boiler. If the corner tube boiler is supported by the existing patent, the installation positions of the four lower supports of the existing patent will inevitably conflict with the positions of the downcomers at the four corners of the boiler. In this way, it is necessary to modify the downcomer structure of the boiler itself, otherwise the boiler will not be able to realize the water circulation function, and the cost of such modification is relatively high. Summary of the invention
[0006] The utility model aims to provide a corner tube boiler support, which can solve the problem that the installation positions of four lower supports will inevitably conflict with the positions of downcomers at the four corners of the boiler.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a corner tube boiler support, including a base, three slide grooves 2 are opened inside the base, and a slide seat is slidably connected in the slide groove 2, a branch pipe 2 is fixedly connected to the side of the slide seat away from the base, a branch pipe 1 is also fixedly connected to the side of the base adjacent to the slide seat, and a cross tube is fixedly connected to the outer surfaces of branch pipes 1 and 2, the cross tube is connected to branch pipe 1 and branch pipe 2, and a pipeline compensator is fixedly connected between two adjacent cross tubes.
[0008] Preferably, a support mechanism 1 and a support mechanism 2 are fixedly connected on one side of the base adjacent to the slide, and the support mechanism 1 includes a fixed seat 1 fixedly connected on one side of the base adjacent to the slide, a slide groove 1 opened inside the fixed seat, a slider sliding in the slide groove 1, and an arc-shaped guide frame 1 fixedly connected on one side of the slider, and the inner surface of the arc-shaped guide frame 1 is in contact with the outer surface of the cross tube.
[0009] Preferably, the second supporting mechanism includes a second fixing seat fixedly connected on the side adjacent to the base and the sliding seat, a cover body fixedly connected on the side of the second fixing seat away from the base, an movable cavity provided inside the second fixing seat, a movable groove provided inside the cover body, a connecting column inserted in the movable groove, a disk body fixedly connected on the connecting column and one end adjacent to the second fixing seat, a second arc-shaped guide frame fixedly connected on the end away from the connecting column and the second fixing seat, and a ball bearing rotatably connected on the side away from the disk body and the connecting column.
[0010] Preferably, an auxiliary leveling mechanism is also connected to the side adjacent to the base and the slide, and the auxiliary leveling mechanism includes two screw rods rotatably connected to the side adjacent to the base and the slide, two guide columns fixedly connected to the side adjacent to the base and the slide, two plates screwed on the outer surfaces of the two screw rods, two guide grooves respectively opened in the two plates, and the two guide columns are respectively inserted in the two guide grooves.
[0011] Preferably, a through groove is provided inside one of the plates, and a laser emitter is fixedly connected to the adjacent side of the other plate and the plate having the through groove.
[0012] Preferably, the cross section of the slide seat is T-shaped, and a plurality of second balls are rotatably connected to the outer surface of the end portion of the slide seat located in the second slide groove.
[0013] Preferably, the branch pipe 1 and the branch pipe 2 are both connected with sealing gaskets at the ends away from the sliding seat.
[0014] Preferably, the branch pipe 1 and the branch pipe 2 are provided with sealing grooves for accommodating sealing gaskets at the ends away from the slide seat, and the branch pipe 1, the branch pipe 2 and the sealing gasket are provided with through holes inside.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The present application sets branch pipe 1, branch pipe 2 and a transverse pipe, and connects multiple transverse pipes through a pipe compensator, so that multiple branch pipes 2 are interconnected, and branch pipe 2 is also connected with branch pipe 1, which not only plays a supporting function for the boiler, but also allows water to flow in branch pipe 1 and branch pipe 2, so that branch pipe 1, branch pipe 2 and transverse pipe are used as water circulation channels. At the same time, the design of the slide seat and the slide groove enables the transverse pipe to slide and displace when it is heated and expanded, and the axial, lateral and angular thermal deformation of the absorption pipe can be compensated by the pipe compensator. When in use, it is only necessary to connect the present application with the downcomers at the four corners of the boiler itself, and the water circulation function can be realized without changing the structure of the boiler;
[0017] 2. The present application provides support mechanism 1 and support mechanism 2 on the base, and the two support mechanisms can support and follow the transverse tube that is displaced due to thermal expansion. Both support mechanism 1 and support mechanism 2 have a moving function. When the transverse tube is displaced due to thermal expansion, support mechanism 1 and support mechanism 2 can move synchronously with the transverse tube, thereby ensuring the stability of the overall structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 This is the overall structural view of the utility model;
[0020] Figure 2 This is a structural view of the slide seat and the ball bearing of the utility model;
[0021] Figure 3 This is a structural view of the sealing groove and through hole of the utility model;
[0022] Figure 4 This is a structural view of the support mechanism of the utility model;
[0023] Figure 5 This is a second structural view of the support mechanism of the utility model;
[0024] Figure 6 This is a view of the laser emitter and through-slot structure of the utility model;
[0025] Figure 7 This is a structural view of the plate body, through groove, laser emitter and guide groove of the utility model.
[0026] Description of reference numerals:
[0027] 1. Base; 2. Branch pipe 1; 3. Sliding seat; 31. Ball bearing 2; 4. Branch pipe 2; 5. Horizontal pipe; 6. Pipe compensator; 7. Support mechanism 1; 71. Fixed seat 1; 72. Slide groove 1; 73. Sliding block; 74. Arc guide frame 1; 8. Auxiliary leveling mechanism; 81. Guide column; 82. Screw rod; 83. Plate body; 84. Through groove; 85. Laser emitter; 86. Guide groove; 9. Support mechanism 2; 91. Fixed seat 2; 92. Cover body; 93. Movable groove; 94. Movable cavity; 95. Disc body; 96. Connecting column; 97. Arc guide frame 2; 10. Sealing pad; 11. Slide groove 2; 12. Sealing groove; 13. Through hole. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figures 1 to 7 , the utility model provides a technical solution:
[0030] A corner tube boiler support comprises a base 1, wherein three slide grooves 2 11 are provided inside the base 1, and a slide seat 3 is slidably connected in the slide grooves 2 11, the cross section of the slide seat 3 is T-shaped, and a plurality of balls 2 31 are rotatably connected on the outer surface of the end of the slide seat 3 located in the slide grooves 2 11, a branch pipe 2 4 is fixedly connected to the slide seat 3 on the side facing away from the base 1, a branch pipe 1 2 is also fixedly connected to the side of the base 1 adjacent to the slide seat 3, and a transverse tube 5 is fixedly connected to the outer surfaces of the branch pipes 1 2 and the branch pipes 2 4, the transverse tube 5 is connected to the branch pipes 1 2 and 4, and a pipeline compensator 6 is fixedly connected between two adjacent transverse tubes 5.
[0031] By adopting the above technical scheme, two adjacent transverse tubes 5 are connected by the pipeline compensator 6. When the transverse tube 5 expands due to heat, the pipeline compensator 6 can compensate for the axial, lateral and angular thermal deformation of the transverse tube 5, and can also absorb vibration to reduce the impact of equipment vibration on the pipeline. At the same time, when the transverse tube 5 moves due to thermal expansion, the slide seat 3 can slide in the slide groove 2 11, so that the branch pipe 1 2 and the branch pipe 2 4 are driven to produce sliding displacement when the transverse tube 5 expands due to heat. Since multiple branch pipes 2 4 are interconnected and branch pipe 2 4 is connected to branch pipe 1 2, the support frame composed of branch pipe 1 2, branch pipe 2 4 and transverse tube 5 can not only play the function of supporting the boiler, but also water can flow in branch pipe 1 2 and branch pipe 2 4, so that branch pipe 1 2, branch pipe 2 4 and transverse tube 5 are used as water circulation channels.
[0032] Specifically, Figure 1 and Figure 4 As shown, a support mechanism 1 7 and a support mechanism 2 9 are fixedly connected on one side of the base 1 adjacent to the slide 3, and the support mechanism 7 includes a fixed seat 71 fixedly connected on one side of the base 1 adjacent to the slide 3, a slide groove 72 opened inside the fixed seat, a slider 73 slidably connected in the slide groove 72, and an arc-shaped guide frame 74 fixedly connected on one side of the slider 73, and the inner surface of the arc-shaped guide frame 74 is in contact with the outer surface of the cross tube 5.
[0033] By adopting the above technical solution, when the transverse tube 5 is displaced by thermal expansion, it can drive the arc guide frame 74 to move, so that the arc guide frame 74 drives the slider 73 to slide in the slide groove 72, and the arc guide frame 74 is used to support the transverse tube 5 that is displaced by thermal expansion.
[0034] Specifically, Figure 5 and Figure 6 As shown, the supporting mechanism 2 9 includes a fixing seat 2 91 fixedly connected on the side adjacent to the base 1 and the slide seat 3, a cover body 92 fixedly connected on the side of the fixing seat 2 91 away from the base 1, an active cavity 94 opened inside the fixing seat 2 91, an active groove 93 opened inside the cover body 92, a connecting column 96 inserted in the active groove 93, a disk body 95 fixedly connected on the end adjacent to the connecting column 96 and the fixing seat 2 91, an arc-shaped guide frame 2 97 fixedly connected on the end away from the connecting column 96 and the fixing seat 2 91, and a ball 1 rotatably connected to the disk body 95 and the side away from the connecting column 96.
[0035] By adopting the above technical solution, the disk 95 can move in the movable cavity 94 through the ball bearing 1. Different from the support mechanism 1 7, the arc guide frame 2 97 of the support mechanism 2 9 has no structure to guide it when moving. Therefore, the arc guide frame 2 97 can achieve multi-directional translation, but the role played by the arc guide frame 2 97 is the same as that played by the arc guide frame 1 74.
[0036] Specifically, Figure 1 and Figure 7 As shown, the base 1 is also connected to an auxiliary leveling mechanism 8 on the side adjacent to the slide 3, and the auxiliary leveling mechanism 8 includes two screws 82 rotatably connected to the side adjacent to the base 1 and the slide 3, two guide posts 81 fixedly connected to the side adjacent to the base 1 and the slide 3, two plates 83 screwed on the outer surfaces of the two screws 82, and two guide grooves 86 respectively opened in the two plates 83, and the two guide posts 81 are respectively inserted in the two guide grooves 86. A through groove 84 is opened inside one of the plates 83, and a laser emitter 85 is fixedly connected to the adjacent side of the other plate 83 and the plate 83 with the through groove 84 opened inside.
[0037] By adopting the above technical solution, rotating the screw rod 82 can drive the plate body 83 to rise and fall, and the plate body 83 can support the pipeline compensator 6. When the pipeline compensator 6 is connected to the cross pipe 5, by adjusting the height of the two plates 83, when the laser generated by the laser emitter 85 on one of the plates 83 can pass through the through groove 84, the heights of the two plates 83 are the same. At this time, the pipeline compensator 6 is placed on the plate body 83, and both ends of the pipeline compensator 6 are located on the same horizontal plane, so that the pipeline compensator 6 can be connected to the cross pipe 5 more quickly.
[0038] Specifically, Figure 1 and Figure 3 As shown, the ends of the branch pipe 1 2 and the branch pipe 2 4 away from the slide seat 3 are connected with a sealing gasket 10. The ends of the branch pipe 1 2 and the branch pipe 2 4 away from the slide seat 3 are provided with a sealing groove 12 for accommodating the sealing gasket 10, and the insides of the branch pipe 1 2, the branch pipe 2 4 and the sealing gasket 10 are provided with a through hole 13.
[0039] By adopting the above technical solution, the sealing gasket 10 can play a sealing role when the branch pipe 1 2 and the branch pipe 2 4 are connected to the boiler, and the through hole 13 is opened for inserting the connecting bolts.
[0040] Working principle: When in use, connect the ends of branch pipe 1 2 and branch pipe 2 4 away from the base 1 to the downcomers on the four corners of the boiler. Branch pipe 1 2, branch pipe 2 4 and cross pipe 5 form a supporting frame, which not only supports the boiler, but also allows water to flow in branch pipe 1 2 and branch pipe 2 4, so that branch pipe 1 2, branch pipe 2 4 and cross pipe 5 are used as water circulation channels. The two supporting mechanisms can support and follow the cross pipe 5 that is displaced by thermal expansion. Support mechanism 1 7 and support mechanism 2 9 both have a moving function. When the cross pipe 5 is displaced by thermal expansion, support mechanism 1 7 and support mechanism 2 9 can move synchronously with the cross pipe 5, thereby ensuring the stability of the overall structure.
[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A corner tube boiler support, comprising a base (1), characterized in that: The base (1) is provided with three slide grooves (11) inside, and a slide seat (3) is slidably connected in the slide grooves (11), and a branch pipe (4) is fixedly connected to the side of the slide seat (3) away from the base (1), and a branch pipe (2) is also fixedly connected to the side of the base (1) adjacent to the slide seat (3), and a transverse pipe (5) is fixedly connected to the outer surfaces of the branch pipes (2) and the branch pipes (4), and the transverse pipe (5) is connected to the branch pipes (2) and the branch pipes (4), and a pipeline compensator (6) is fixedly connected between two adjacent transverse pipes (5).
2. The corner tube boiler support according to claim 1, characterized in that: A support mechanism 1 (7) and a support mechanism 2 (9) are fixedly connected on one side of the base (1) adjacent to the slide seat (3), and the support mechanism 1 (7) comprises a fixed seat 1 (71) fixedly connected on one side of the base (1) adjacent to the slide seat (3), a slide groove 1 (72) provided inside the fixed seat, a slider (73) slidably connected in the slide groove 1 (72), and an arc-shaped guide frame 1 (74) fixedly connected on one side of the slider (73), and the inner surface of the arc-shaped guide frame 1 (74) contacts the outer surface of the transverse tube (5).
3. The corner tube boiler support according to claim 2, characterized in that: The supporting mechanism 2 (9) comprises a fixing seat 2 (91) fixedly connected to a side adjacent to the base (1) and the sliding seat (3), a cover body (92) fixedly connected to a side of the fixing seat 2 (91) away from the base (1), a movable cavity (94) provided inside the fixing seat 2 (91), a movable groove (93) provided inside the cover body (92), a connecting column (96) inserted into the movable groove (93), a disk body (95) fixedly connected to an end adjacent to the connecting column (96) and the fixing seat 2 (91), an arc-shaped guide frame 2 (97) fixedly connected to an end of the connecting column (96) and the fixing seat 2 (91) away from each other, and a ball bearing 1 rotatably connected to the disk body (95) and the side away from the connecting column (96).
4. A corner tube boiler support according to any one of claims 1 or 3, characterized in that: An auxiliary leveling mechanism (8) is also connected to the side adjacent to the base (1) and the slide (3), and the auxiliary leveling mechanism (8) comprises two screw rods (82) rotatably connected to the side adjacent to the base (1) and the slide (3), two guide columns (81) fixedly connected to the side adjacent to the base (1) and the slide (3), two plates (83) screwed on the outer surfaces of the two screw rods (82), and two guide grooves (86) respectively provided in the two plates (83), and the two guide columns (81) are respectively inserted in the two guide grooves (86).
5. The corner tube boiler support according to claim 4, characterized in that: A through slot (84) is provided inside one of the plates (83), and a laser emitter (85) is fixedly connected to the adjacent side of the other plate (83) and the plate (83) having the through slot (84) provided therein.
6. The corner tube boiler support according to claim 1, characterized in that: The cross section of the slide seat (3) is T-shaped, and a plurality of second balls (31) are rotatably connected to the outer surface of the end portion of the slide seat (3) located in the second slide groove (11).
7. The corner tube boiler support according to claim 1, characterized in that: The branch pipe 1 (2) and the branch pipe 2 (4) are both connected with a sealing gasket (10) at the end facing away from the sliding seat (3).
8. The corner tube boiler support according to claim 7, characterized in that: The branch pipe 1 (2) and the branch pipe 2 (4) are both provided with sealing grooves (12) for accommodating the sealing gasket (10) at the ends away from the sliding seat (3), and the branch pipe 1 (2), the branch pipe 2 (4) and the sealing gasket (10) are each provided with through holes (13) inside.
Citation Information
Patent Citations
Gratefiring angled pipe formula boiler bearing structure for boiler
CN208688001U