Discharging equipment assembly capable of being installed in butt joint mode

Abstract

The utility model relates to the technical field of industrial silicon production, in particular to a furnace discharge equipment assembly capable of being installed in a butt joint mode, which comprises a sliding table, racks are respectively installed at two ends of the inner wall of the sliding table in an embedded mode, a sliding rod is welded on the surface of the sliding table through an installation frame, and a sliding base is arranged in the middle of the sliding table. The sliding base is slidably connected to the surface of the sliding base through a sliding rod, a fixed base is arranged below the sliding table, and an operation area is welded to the top of the sliding base. According to the improved furnace discharging equipment assembly capable of being installed in a butt joint mode, the telescopic structure of the air cylinder is used for driving the whole set of components above to ascend and descend so as to adjust the corresponding operation height, adjustment can be conveniently carried out at the front ends of furnace bodies of different specifications, and external equipment has sufficient butt joint performance in an adjustable mode; hole drilling equipment and dredging equipment are integrated through transmission among the gears, the number of equipment parts needed for discharging is reduced, and the convenience in the assembling and disassembling process is improved through a movable structure of the fixed panel.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial silicon production, in particular to a furnace discharge equipment component which can be butt-connected and installed. Background Art

[0002] Ferrosilicon production is a high-energy-consuming and high-emission industry. Ferrosilicon production currently mainly uses ferrosilicon furnaces, which melt ore raw materials through electric heating, and then use carbonaceous reducing agents to reduce silicon, iron and other elements in the ore, and finally produce ferrosilicon alloy products.

[0003] When industrial silicon comes out of the furnace, it is necessary to first use a burner to burn through the processing furnace eye, then use an eye-opening steel chisel to open the eye, and then use a sampling container to collect the liquid silicon raw material flowing out.

[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. Liquid ferrosilicon has a large viscosity, so a slag-clearing steel chisel is required to clear the channel for circulation during the process of unloading. Traditionally, the unloading is done manually, and due to the high temperature of the furnace body, there will be certain safety hazards; 2. Due to the different specifications of the furnace body, general cleaning equipment is inconvenient to connect, and ferrosilicon is prone to leakage when flowing. Utility Model Content

[0005] The purpose of the utility model is to provide a furnace discharge equipment component that can be docked and installed, so as to solve the problems proposed in the above background technology that the channels for manually cleaning the circulation of ferrosilicon lack safety and are inconvenient to dock, and the ferrosilicon liquid is prone to leakage. To achieve the above purpose, the utility model provides the following technical solutions: a furnace discharge equipment component that can be docked and installed, including a slide, the inner wall of the slide is respectively embedded with a rack at both ends, the surface of the slide is welded with a slide rod through a mounting frame, a sliding base is provided in the middle of the slide, the sliding base is slidably connected to the surface of the sliding base through the slide rod, a fixed base is provided below the slide, an operating area is welded on the top of the sliding base, a drill is provided at the front end of the operating area, the drill is threadedly connected to a drainage baffle through a mounting frame provided on its outer wall, the drainage baffle is located below the drill, and a servo motor is respectively installed on the sliding base and the operating area.

[0006] The interior of the sliding base is rotatably connected to a driving gear via a mounting frame, a driven gear is meshedly connected below the driving gear, the driven gear is rotatably connected to the interior of the sliding base via a rotating shaft, and moving gears are respectively provided at both ends of the driven gear, and the moving gears are respectively meshedly connected to one end of the rack.

[0007] The operation area includes a load-bearing column, the bottom of which is welded to the top of the sliding base, and the frames at both ends of the top of the load-bearing column are respectively installed with A gears through rotating shafts, and the tops of the A gears are respectively meshed and connected with B gears, and the B gears are connected through an adjusting chassis, and a rotating disk is provided on the surface of the adjusting chassis.

[0008] Further preferably, the fixed base is made of U-shaped stainless steel, and cylinders are welded inside the fixed base, and the top of the cylinder is connected to the bottom surface of the slide by bolts, and the slide forms a lifting structure on the surface of the fixed base through the cylinder.

[0009] Further preferably, the driving gear is installed and connected to the output end of the servo motor, and the driven gear and the rotating shaft inside the moving gear are respectively connected by belts, and the moving gears form a rotating structure through the driving gear and the driven gear, and the sliding base forms a transmission structure on the slide surface through the moving gear and the rack.

[0010] Further preferably, one end of the A gear is installed and connected to the output end of the servo motor through a rotating shaft, and the adjusting chassis forms a flip structure through the A gear and the B gear, and the tail end of the rotating disk is installed and connected to the output end of the servo motor through a rotating shaft, and the rotating disk is rotatably connected to the surface of the adjusting chassis through the servo motor.

[0011] Further preferably, a circular through hole for inserting and connecting the eyelet drill is opened inside the rotating disk, and the rotating disk is threadedly connected to a fixed panel through a threaded through hole opened on its surface, and the fixed panel is arc-shaped and connected by a hinge, and the fixed panel is installed with quick-release bolts.

[0012] Further preferably, the eyelet drill forms a rotating structure through a rotating disk and a fixed panel, and the front end surface of the eyelet drill is connected to a hollow surface of the bottom wall, and the drainage baffle is located at the hollow surface of the bottom wall of the eyelet drill, and the eyelet drill is made of high chromium alloy steel.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the utility model, the telescopic structure of the cylinder is used to drive the lifting of the entire group of components above to adjust the corresponding operating height, which is convenient for adjustment at the front end of furnace bodies of different specifications. The external equipment has sufficient docking properties through an adjustable manner. At the same time, the drilling and unblocking equipment are integrated into one through the transmission structure between the gears, which reduces the number of equipment parts required for furnace unloading, and the movable structure of the fixed panel improves the convenience during loading and unloading.

[0015] In the utility model, the transmission structure of gears and racks is used to replace the method of manually reciprocatingly pushing the slag cleaning steel drill shaft, which is relatively safer. The eye drill changes the angle accordingly by adjusting the chassis through the rotation between the gears. The diversity of angle adjustment accelerates the force of dredging the internal channel and the specification of expanding the aperture. The structural characteristics of the eye drill can make the ferrosilicon liquid flow into the drainage baffle through the hollow surface penetrated by it and then fall into the sampling bucket below, reducing the possibility of leakage of internal raw materials after the channel is dredged. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the fixed base and cylinder structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the sliding base of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of gear A and gear B of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the rotating disk and the fixed panel of the utility model;

[0021] Figure 6 It is a schematic diagram of the structure of the eye drill and the drainage baffle of the utility model.

[0022] In the figure: 1. slide; 2. rack; 3. slide bar; 4. sliding base; 401. driving gear; 402. driven gear; 403. moving gear; 404. belt; 5. fixed base; 6. operation area; 601. load-bearing column; 602. A gear; 603. B gear; 604. adjustment chassis; 605. rotating disk; 606. fixed panel; 7. eye drill; 8. drainage baffle; 9. servo motor; 10. cylinder. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 6, the present utility model provides a technical solution: a tapping equipment assembly that can be docked and installed, including a sliding table 1. At both ends of the inner wall of the sliding table 1, racks 2 are respectively embedded and installed. On the surface of the sliding table 1, a sliding rod 3 is welded through a mounting frame. In the middle of the sliding table 1, a sliding base 4 is provided. The sliding base 4 is slidably connected to the surface of the sliding base 4 through the sliding rod 3. Below the sliding table 1, a fixed base 5 is provided. At the top of the sliding base 4, an operation area 6 is welded. At the front end of the operation area 6, a driller 7 is provided. The driller 7 is threadedly connected with a drainage baffle 8 through a mounting frame provided on its outer wall. The drainage baffle 8 is located below the driller 7. The sliding base 4 and the operation area 6 are respectively provided with servo motors 9.

[0025] Inside the sliding base 4, a driving gear 401 is rotatably connected through a mounting frame. Below the driving gear 401, a driven gear 402 is meshed and connected. The driven gear 402 is rotatably connected to the inside of the sliding base 4 through a rotating shaft. At both ends of the driven gear 402, moving gears 403 are respectively provided. The moving gears 403 are respectively meshed and connected to one end of the rack 2.

[0026] The operation area 6 includes load-bearing columns 601. The bottom of the load-bearing columns 601 is welded to the top of the sliding base 4. Inside the vertical frames at both ends of the top of the load-bearing columns 601, A gears 602 are respectively installed through rotating shafts. Above the A gears 602, B gears 603 are respectively meshed and connected. Between the B gears 603, they are connected through an adjustment chassis 604. On the surface of the adjustment chassis 604, a rotating disk 605 is provided.

[0027] In this embodiment, as Figure 1 and Figure 2 shown, the fixed base 5 is made of U-shaped stainless steel material, and inside the fixed base 5, cylinders 10 are respectively welded. And the top of the cylinders 10 is installed and connected to the bottom surface of the sliding table 1 through bolts. At the same time, the sliding table 1 forms a lifting structure on the surface of the fixed base 5 through the cylinders 10; the structure above the sliding table 1 is the main component for drilling the furnace body and dredging the ferrosilicon flow channel. The telescopic structure of the cylinders 10 is used to drive the lifting of the entire set of components above to adjust the corresponding operation height, which is convenient for adjusting at the front end of furnaces of different specifications. Through an adjustable method, the external equipment has sufficient docking performance.

[0028] In this embodiment, as Figure 3As shown, the driving gear 401 is installed and connected with the output end of the servo motor 9, and the driven gear 402 is connected to the rotating shaft inside the moving gear 403 through a belt 404, and the moving gear 403 forms a rotating structure through the driving gear 401 and the driven gear 402, and the sliding base 4 forms a transmission structure on the surface of the slide 1 through the moving gear 403 and the rack 2; generally, after the furnace body is opened, it is necessary to use the slag cleaning steel drill shaft to reciprocate from the eye to the inside of the furnace body to clear the channel for ferrosilicon to flow through, and the driving gear 401 is driven by the servo motor 9 to rotate with it, thereby driving the driven gear 402 to rotate, and the two moving gears 403 connected to the driving shaft running through the driven gear 402 through the belt 404 will rotate simultaneously due to the rotation of the driven gear 402, and the purpose of transmission is achieved through the structure of the rack 2 and the gear, so that the sliding base 4 drives the upper drill 7 to transmit above the slide 1, and the use of this transmission structure instead of the manual reciprocating push of the slag cleaning steel drill shaft is relatively safer.

[0029] In this embodiment, Figure 4 As shown, one end of the A gear 602 is installed and connected to the output end of the servo motor 9 through a rotating shaft, and the adjusting chassis 604 forms a flip structure through the A gear 602 and the B gear 603, and the tail end of the rotating disk 605 is installed and connected to the output end of the servo motor 9 through a rotating shaft, and the rotating disk 605 is rotatably connected to the surface of the adjusting chassis 604 through the servo motor 9; when the furnace eye is being cleaned, it is not in a horizontal direction. Due to the uncertainty of the internal slag accumulation, the cleaning angle may change, and the servo motor 9 is used to drive the rotation of the A gear 602. When the A gear 602 rotates, the rotation of the B gear 603 meshing with it will be changed accordingly, so that the adjusting chassis 604 with the drill 7 fixed in the middle changes its angle accordingly with the rotation of the B gear 603, and the implementation range of the front end working angle is expanded to the maximum.

[0030] In this embodiment, Figure 5 As shown, a circular through hole for plugging and connecting the eyelet punch 7 is provided inside the rotating disk 605, and the rotating disk 605 is threadedly connected to a fixed panel 606 through a threaded through hole provided on its surface, and the fixed panel 606 is arc-shaped and connected by a hinge, and the fixed panel 606 is installed with quick-release bolts; generally, ferrosilicon raw materials are pre-burned through a burner and then slag-cleaned steel before being taken out of the furnace, and there are many parts. Here, the rotating disk 605 is driven by a servo motor 9 to make the eyelet punch 7 at the front end rotate at a high speed, and the conical surface at the front end can be transformed into a component that can be used for both hole opening and cleaning under the rotating structure, reducing the number of equipment parts required for taking out of the furnace, and the plug-in method is quick to install, and the fixed panel 606 plays a limiting role. The fixed panel 606 is a movable structure through a hinge, and there is no need to penetrate through the front end of the eyelet punch 7 during installation, thereby improving the convenience during loading and unloading.

[0031] In this embodiment, Figure 6 As shown, the eyelet drill 7 forms a rotating structure through a rotating disk 605 and a fixed panel 606, and the front end surface of the eyelet drill 7 is connected to a hollow surface on the bottom wall, and the drainage baffle 8 is located at the hollow surface of the bottom wall of the eyelet drill 7, and the eyelet drill 7 is made of high chromium alloy steel; the material of the eyelet drill 7 has high hardness and is resistant to high temperatures, and when the inside of the furnace eye is unblocked, the hollow part at the front end can be used as a drainage trough, and the ferrosilicon liquid can flow into the drainage baffle 8 through the hollow surface penetrated by it and then fall into the sampling bucket below, reducing the possibility of leakage of internal raw materials after the channel is unblocked.

[0032] The use method and advantages of the utility model: When the furnace discharge equipment component that can be docked and installed is used, the working process is as follows:

[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, first, when the device is used in docking, it is necessary to be equipped with a sampling bucket, and the sampling bucket is placed at the drilling position at the front end of the furnace body. The device is moved to the side outside the furnace body, and the drill 7 is inserted into the rotating disk 605. The drill 7 is fixed inside the rotating disk 605 by bolts and the fixing panel 606. The drainage baffle 8 is fixed below the drill 7 by bolts again. The telescopic structure of the cylinder 10 is used to drive the lifting of the entire group of components above to adjust the corresponding operating height, which is convenient for adjusting the front end of furnaces of different specifications. After adjusting to the corresponding position, the relevant power button of the servo motor 9 used to control the rotating disk 605 is driven. The drill 7 is in a high-speed rotating state, and its front end conical surface can be transformed into a hole-opening member under the rotating structure. The relevant power button of the servo motor 9 that controls the sliding base 4 is turned on again. The servo motor 9 drives the driving gear 401 to rotate with it, thereby driving the driven gear 402 to rotate. The two moving gears 403 connected to the driving shaft running through the driven gear 402 through the belt 404 will rotate synchronously with the rotation of the driven gear 402. When rotating, the purpose of transmission is achieved through the structure of the rack 2 and the gear, so that the sliding base 4 drives the upper eye drill 7 to transmit above the slide 1, and the transmission is used to accelerate the degree of eye opening on the surface of the furnace body. After the furnace body is completed, the structure of the sliding base 4 is also used to drive the servo motor 9 to drive its reciprocating transmission structure to transform the eye drill 7 into slag steel, so as to clear a channel for the discharge of ferrosilicon, and the servo motor 9 drives the rotation of the A gear 602. When the A gear 602 rotates, the B gear 603 meshing with it will be changed accordingly, so that the adjustment chassis 604 with the eye drill 7 fixed in the middle changes its angle accordingly with the rotation of the B gear 603, and the implementation range of the front end working angle is expanded to the maximum, and the diversity of angle adjustment is used to accelerate the strength of the internal channel and the specification of the aperture expansion. When the furnace eye is dredged, the front end hollow part can be used as a drainage groove, and the ferrosilicon liquid can flow into the drainage baffle 8 through the hollow surface penetrated by it and then fall into the sampling bucket below, reducing the possibility of leakage of internal raw materials after the channel is dredged.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A furnace discharging equipment assembly that can be docked and installed, comprising a slide (1), characterized in that: Racks (2) are embedded and installed at both ends of the inner wall of the slide (1), a slide bar (3) is welded to the surface of the slide (1) through a mounting frame, a sliding base (4) is provided in the middle of the slide (1), and the sliding base (4) is slidably connected to the surface of the sliding base (4) through the slide bar (3), a fixed base (5) is provided below the slide (1), an operating area (6) is welded on the top of the sliding base (4), a drill (7) is provided at the front end of the operating area (6), the drill (7) is threadedly connected to a drainage baffle (8) through a mounting frame provided on the outer wall thereof, and the drainage baffle (8) is located below the drill (7), and a servo motor (9) is installed on the sliding base (4) and the operating area (6) respectively; The interior of the sliding base (4) is rotatably connected to a driving gear (401) via a mounting frame, a driven gear (402) is meshedly connected below the driving gear (401), the driven gear (402) is rotatably connected to the interior of the sliding base (4) via a rotating shaft, and moving gears (403) are respectively provided at both ends of the driven gear (402), and the moving gears (403) are respectively meshedly connected to one end of the rack (2); The operation area (6) comprises a load-bearing column (601), the bottom of the load-bearing column (601) is welded to the top of the sliding base (4), and the inside of the frames at both ends of the top of the load-bearing column (601) are respectively installed with A gears (602) through rotating shafts, and the tops of the A gears (602) are respectively meshed and connected with B gears (603), and the B gears (603) are connected to each other through an adjusting chassis (604), and a rotating disk (605) is provided on the surface of the adjusting chassis (604).

2. The furnace discharge equipment assembly that can be docked and installed according to claim 1 is characterized in that: The fixed base (5) is made of a stainless steel material, and cylinders (10) are welded inside the fixed base (5). The top of the cylinder (10) is connected to the bottom surface of the slide (1) by bolts, and the slide (1) forms a lifting structure on the surface of the fixed base (5) through the cylinder (10).

3. The furnace discharge equipment assembly that can be docked and installed according to claim 1 is characterized in that: The driving gear (401) is installed and connected to the output end of the servo motor (9), and the driven gear (402) and the rotating shaft inside the moving gear (403) are connected respectively through a belt (404), and the moving gear (403) forms a rotating structure through the driving gear (401) and the driven gear (402), and the sliding base (4) forms a transmission structure on the surface of the slide table (1) through the moving gear (403) and the rack (2).

4. The furnace discharge equipment assembly that can be docked and installed according to claim 1 is characterized in that: One end of the A gear (602) is connected to the output end of the servo motor (9) via a rotating shaft, and the adjusting chassis (604) forms a flip structure through the A gear (602) and the B gear (603), and the rear end of the rotating disk (605) is connected to the output end of the servo motor (9) via a rotating shaft, and the rotating disk (605) is connected to the surface of the adjusting chassis (604) by the servo motor (9) for rotation.

5. The furnace discharge equipment assembly that can be docked and installed according to claim 1, characterized in that: The rotating disk (605) has a circular through hole for inserting and connecting the eyelet drill (7), and the rotating disk (605) is threadedly connected to a fixed panel (606) through a threaded through hole on its surface. The fixed panel (606) is arc-shaped and connected through a hinge. The fixed panel (606) is installed with quick-release bolts.

6. The furnace discharge equipment assembly that can be docked and installed according to claim 1, characterized in that: The eye drill (7) forms a rotating structure through a rotating disk (605) and a fixed panel (606), and the front end surface of the eye drill (7) is connected to a hollow surface of the bottom wall, and the drainage baffle (8) is located at the hollow surface of the bottom wall of the eye drill (7). At the same time, the eye drill (7) is made of high chromium alloy steel.

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