Energy consumption monitor for three-phase induction motor of new energy automobile

By designing a three-phase induction motor energy consumption monitor for new energy vehicles, using jaws and cutting knives to quickly connect wires, and combining with shielding layers to improve measurement accuracy, the problem of difficult to accurately detect motor energy consumption in the existing technology is solved, and fast, convenient and accurate motor energy consumption detection is achieved.

CN222545371UActive Publication Date: 2025-02-28SHANGHAI FUTUOXING ELECTROMECHANICAL TECH DEV CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420972960.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-02-28
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The prior art is difficult to accurately detect the motor energy consumption during the actual driving of new energy vehicles, and the existing testing methods cannot quickly detect the motor energy consumption in emergencies.

Method used

Design a new energy vehicle three-phase induction motor energy consumption monitor, quickly connect wires through jaws and cutting knives, combine them with an insulating protective cover to avoid leakage, achieve rapid detection, and reduce external electric field interference through a shield layer to improve measurement accuracy.

Benefits of technology

It realizes rapid detection of motor energy consumption in emergencies, avoids the trouble of disassembling connection lines, improves the convenience and accuracy of detection, and can accurately measure and control motor energy consumption, reducing the impact on other circuit components.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222545371U_ABST
    Figure CN222545371U_ABST
Patent Text Reader

Abstract

The utility model relates to a new energy automobile three-phase induction motor energy consumption monitor, which comprises a motor body and a detection module electrically connected with the motor body through a wire, the detection module comprises a detector body and a connection circuit control module, the connection circuit control module is electrically connected with a plurality of clamping jaws through wires, and the clamping jaws are electrically connected with the motor body through wires. A cutting knife is arranged in the clamping jaw, and an insulation protection device is arranged on the outer side of the clamping jaw. By adopting the above technical scheme, the clamping jaw can clamp an electric wire, the cutting knife can realize rapid access connection between the clamping jaw and the electric wire, the insulating protective cover can avoid the problem of electric leakage, and the device realizes rapid detection of the energy consumption of the motor under sudden working conditions through rapid connection of the circuit, so that the working efficiency of the motor is improved. The device does not need to disassemble a connecting circuit of the motor, is convenient and rapid, has high convenience, can be arranged at one end of the motor, realizes accurate measurement and control of the energy consumption of the motor, and prevents other circuit components from being affected.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of energy consumption management of new energy vehicles, and in particular to an energy consumption monitor for a three-phase induction motor of a new energy vehicle. Background Art

[0002] The application prospects of new energy vehicles are very broad, but there are also problems such as low energy density and short service life of power batteries. In addition to being related to the battery module, the performance of power batteries is also closely related to the energy consumption of the entire vehicle. Especially under the condition that the quality of the battery module is not ideal, the role that energy consumption detection can play is more obvious. At present, the existing vehicle energy consumption test method can only measure the theoretical energy consumption and energy saving rate, and the accuracy of the test results is extremely low. Thus, the true meaning of vehicle energy consumption testing is lost. And due to the complexity of the energy consumption structure of pure electric vehicles, it is difficult to accurately express the energy consumption status and energy saving status by measuring the power consumption with a single indicator (SOC). Chinese domestic regulations use the working condition method and the constant speed method to test and evaluate energy consumption. The United States has improved the traditional working condition method, called the EPA five-condition method, including typical urban working conditions, typical high-speed working conditions, aggressive driving working conditions, cold start working conditions and air conditioning test working conditions. Although these working conditions relatively comprehensively reflect the energy consumption level of electric vehicles, since the actual driving working conditions are almost not completely consistent with any test working conditions, this test method can only roughly predict the energy consumption under different driving conditions, and cannot test the actual driving process. Utility Model Content

[0003] The purpose of the utility model is to provide an energy consumption monitor for a three-phase induction motor of a new energy vehicle to solve the problems existing in the above-mentioned prior art.

[0004] The above technical objectives of the utility model are achieved through the following technical solutions:

[0005] A three-phase induction motor energy consumption monitor for new energy vehicles comprises a motor body and a detection module electrically connected to the motor body through wires, the detection module comprises a detector body and a connection circuit control module, a plurality of clamps are electrically connected to the connection circuit control module through wires, a cutting knife is arranged inside the clamp, and an insulation protection device is arranged outside the clamp.

[0006] By adopting the above technical solution, the clamp can clamp the wire, the cutting knife can realize the quick connection between the clamp and the wire, and the insulating protective cover can avoid the problem of leakage. The device can quickly connect the lines to realize the rapid detection of the energy consumption of the motor in emergency conditions, and the device does not need to disassemble the connection line of the motor, which is convenient and fast with high convenience. The device can be set at one end of the motor to realize the precise measurement and control of the energy consumption of the motor to avoid the influence of other circuit components.

[0007] In a further embodiment, the clamping jaw is composed of a first claw body, a second claw body, a limiting rotating shaft and a torsion spring, a first jig is arranged on the clamping portion of the first claw body, a second jig is arranged on the clamping portion of the second claw body, a plurality of cutting knives are arranged, a plurality of accommodating grooves are arranged at equal intervals on the first jig, the plurality of cutting knives are arranged in the accommodating grooves one by one, and a protrusion corresponding to the cutting knives is arranged on the second jig.

[0008] In a further embodiment, an adsorption device is provided at the bottom of the detection module body.

[0009] By adopting the above technical solution, the stability of the device is increased, and the detector body is prevented from being separated from the motor during the test process.

[0010] In a further embodiment, a display screen is provided on the top of the detector body, a main power switch is provided on the side of the detector body, and a shielding layer is provided on the inner wall of the detector.

[0011] By adopting the above technical solution, the main function of the shielding layer is to avoid interference from external electric field potential and increase the accuracy of the measurement result.

[0012] In a further embodiment, the detector body is composed of a shell voltage detection unit, a current detection unit, an A / D converter, a filter and a control center, the voltage detection unit and the current detection unit are electrically connected to the circuit control module, the A / D converter and the filter are electrically connected to the control center through wires, and the control center is electrically connected to the circuit control module through wires.

[0013] In a further embodiment, an air inlet is provided on one side of the detector body, an exhaust port is provided on one side of the detector body, a filter grille is provided in the air inlet, and an exhaust fan is provided in the exhaust port.

[0014] By adopting the above technical solution, the inside of the detector body can be cooled to avoid malfunction of electronic components under high temperature.

[0015] In summary, the utility model has the following beneficial effects:

[0016] 1. The wires can be clamped by the clamping claws, the cutting knife can realize the quick connection between the clamping claws and the wires, and the insulating protective cover can avoid the problem of leakage. The device can quickly connect the lines to realize the rapid detection of the energy consumption of the motor in the event of an emergency. The device does not need to disassemble the connection line of the motor, which is convenient and fast. The device can be set at one end of the motor to realize the precise measurement and control of the energy consumption of the motor and avoid the effect of affecting other circuit components.

[0017] 2. The main function of the shielding layer is to avoid interference from external electric field potential and increase the accuracy of the measurement results. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the clamping jaws of the utility model.

[0020] In the figure, 1. detection module; 11. detector body; 12. connection circuit control module; 2. clamping jaw; 21. first claw body; 22. second claw body; 23. limit rotating shaft; 24. torsion spring; 3. insulation protection device; 4. adsorption device. DETAILED DESCRIPTION

[0021] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0022] The same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the attached Figure 1 In the description of this specification, the words "bottom" and "top", "inside" and "outside" refer to directions toward or away from a particular component geometry, respectively. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this specification, "multiple" means two or more, unless otherwise explicitly and specifically defined.

[0023] Embodiment 1:

[0024] like Figure 1-2As shown, a new energy vehicle three-phase induction motor energy consumption monitor includes a motor body and a detection module 1 electrically connected to the motor body through wires, the detection module 1 includes a detector body 11 and a connection circuit control module 12, and the connection circuit control module 12 is electrically connected to a plurality of clamps 2 through wires, a cutting knife is arranged inside the clamp 2, and an insulating protection device 3 is arranged outside the clamp 2. The clamp 2 consists of a first claw body 21, a second claw body 22, a limit rotating shaft 23 and a torsion spring 24, a first fixture is arranged on the clamping part of the first claw body 21, and a first fixture is arranged on the clamping part of the second claw body 22. A second jig is provided, and a plurality of cutting knives are provided. A plurality of accommodating grooves are provided at equal intervals on the first jig, and a plurality of cutting knives are arranged in the accommodating grooves one by one. The accommodating grooves and the cutting knives cooperate with each other so that the cutting knives have a force point when being squeezed to cut the insulating layer outside the cable, thereby avoiding the deviation of the cable. The material of the cutting knives in this scheme is red copper, and the cutting knives are detachable. In order to ensure the hardness of the cutting knives, the cutting knives need to be quenched and water-cooled to increase the hardness after the blades are ground, and then the blade parts are precisely ground again. The second jig is provided with convex parts corresponding to the cutting knives one by one. The bottom of the detection module 1 body is provided with an adsorption device 4, and the top of the detector body 11 is provided with a display screen. The display screen is used to display real-time data information for direct observation. When the device is used, the entire device can be placed on the motor, and then the data is transmitted through a radio signal and read through a mobile terminal, or the connecting wire of the claw can be lengthened and read in real time through the display screen. The real-time read data has a very low delay, which is convenient for R&D personnel to quickly and accurately judge the state and power consumption of the motor. Remote reading is convenient for ensuring safety when doing some destructive tests. A main power switch is provided on the side of the detector body 11, and a shielding layer is provided on the inner wall of the detector. The detector body 11 is composed of a shell voltage detection unit, a current detection unit, an A / D converter, a filter and a control center. The voltage detection unit and the current detection unit are both electrically connected to the circuit control module, and the A / D converter and the filter are electrically connected to the control center through wires. The control center is electrically connected to the circuit control module through wires. An air inlet is provided on one side of the detector body 11, and an exhaust port is provided on one side of the detector body 11. A filter grille is provided in the air inlet, and an exhaust fan is provided in the exhaust port.

[0025] Specific implementation process: The wires can be clamped by the clamping claws, the cutting knife can realize the quick connection between the clamping claws and the wires, and the insulating protective cover can avoid the problem of leakage. The device can quickly connect the lines to realize the rapid detection of the energy consumption of the motor in emergency conditions, and the device does not need to disassemble the connection lines of the motor. It is convenient and fast with high convenience. The device can be set at one end of the motor to realize the precise measurement and control of the energy consumption of the motor and avoid the effect of affecting other circuit components.

[0026] Furthermore, during use, the claws can be supported by elastic support rods to prevent the claws from rebounding and loosening, thereby increasing the stability of the electrical connection.

[0027] In the embodiments disclosed in the present invention, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense. For example, "connect" can be a fixed connection, a detachable connection, or an integral connection; "connect" can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the embodiments disclosed in the present invention can be understood according to specific circumstances.

[0028] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A three-phase induction motor energy consumption monitor for new energy vehicles, comprising a motor body and a detection module (1) electrically connected to the motor body through wires, characterized in that: The detection module (1) comprises a detector body (11) and a connection circuit control module (12); a plurality of clamping jaws (2) are electrically connected to the connection circuit control module (12) via electric wires; a cutting knife is arranged inside the clamping jaws (2); and an insulating protection device (3) is arranged outside the clamping jaws (2).

2. The three-phase induction motor energy consumption monitor for new energy vehicles according to claim 1 is characterized in that: The clamping claw (2) is composed of a first claw body (21), a second claw body (22), a limiting rotating shaft (23) and a torsion spring (24); a first jig is arranged on the clamping portion of the first claw body (21); a second jig is arranged on the clamping portion of the second claw body (22); a plurality of cutting knives are arranged; a plurality of accommodating grooves are arranged at equal intervals on the first jig; a plurality of cutting knives are arranged in the accommodating grooves one by one; and a protrusion corresponding to the cutting knives is arranged on the second jig.

3. The three-phase induction motor energy consumption monitor for new energy vehicles according to claim 1 is characterized in that: An adsorption device (4) is provided at the bottom of the detection module (1) body.

4. The three-phase induction motor energy consumption monitor for new energy vehicles according to claim 1 is characterized in that: A display screen is arranged on the top of the detector body (11), a main power switch is arranged on the side of the detector body (11), and a shielding layer is arranged on the inner wall of the detector.

5. The energy consumption monitor for a three-phase induction motor of a new energy vehicle according to claim 1 is characterized in that: The detector body (11) is composed of a shell voltage detection unit, a current detection unit, an A / D converter, a filter and a control center. The voltage detection unit and the current detection unit are both electrically connected to the circuit control module. The A / D converter and the filter are electrically connected to the control center through wires. The control center is electrically connected to the circuit control module through wires.

6. The three-phase induction motor energy consumption monitor for new energy vehicles according to claim 1 is characterized in that: An air inlet is provided on one side of the detector body (11), an exhaust port is provided on one side of the detector body (11), a filter grille is provided in the air inlet, and an exhaust fan is provided in the exhaust port.