Dustproof plug detection device and assembly system

Abstract

The utility model provides a dustproof plug detection device and an assembly system, and belongs to the technical field of detection equipment. The dustproof plug detection device comprises a support, a collector, a sensor and a controller. An inlet is formed in the top of the collector, an outlet is formed in the bottom of the collector, and the collector is mounted on the bracket; the sensor is installed on the support and located below the edge of an outlet of the collector. And the controller is mounted on the bracket and is in circuit connection with the sensor. By means of the detection device, the dustproof plug of the supercharger can be accurately and rapidly monitored, and the supercharger with the dustproof plug not taken down is prevented from being assembled.

Description

Technical Field

[0001] The utility model relates to the technical field of detection equipment, in particular to a dustproof plug detection device and an assembly system provided with the detection device. Background Art

[0002] During the assembly process of the supercharger, the dust plug on the surface of the supercharger needs to be removed before installing the studs. Since the dust plug is hidden, if the dust plug is missed during the subassembly process, it will affect the subsequent assembly process.

[0003] The supercharger dust plug detection device disclosed in the prior art has a limited sensor radiation range, and has problems such as high failure rate and misjudgment rate in monitoring the dust plug, which in turn has a serious impact on management and production costs. Utility Model Content

[0004] In view of the above problems, the purpose of the present invention is to provide a device that can accurately and quickly monitor the dust plug of a supercharger.

[0005] In a first aspect, a dust plug detection device is provided, comprising: a bracket, a collector, a sensor, a controller and an alarm;

[0006] The collector has an inlet at the top and an outlet at the bottom, and is mounted on the bracket;

[0007] The sensor is mounted on the bracket and is located below the edge of the collector outlet;

[0008] The controller is mounted on the bracket and connected to the sensor circuit;

[0009] The alarm is connected to the controller.

[0010] Furthermore, it also includes a material receiving box, which is located below the collector outlet and the sensor.

[0011] Furthermore, the collector is a vibrating collector.

[0012] Furthermore, the collector is in the shape of a funnel that is larger at the top and smaller at the bottom.

[0013] Furthermore, the inner surface of the collector is a smooth surface.

[0014] Furthermore, the sensor is a U-shaped structure, and the middle opening of the sensor is located below the collector outlet, so that the dust plug dropped from the collector outlet passes through the middle opening of the sensor.

[0015] Furthermore, the width of the central opening of the sensor is the same as the width of the collector outlet.

[0016] Furthermore, the vertical distance between the collector outlet and the sensor is 0 to 5 mm.

[0017] Furthermore, the collector and / or the sensor are detachably mounted on the bracket.

[0018] In a second aspect, an assembly system is provided, comprising a dust plug detection device as described in the above technical solution.

[0019] The embodiments of the present invention have the following advantages or beneficial effects:

[0020] The removed dust plug is placed in the collector. After the dust plug falls from the outlet at the bottom of the collector, the sensor below can detect the dust plug. In the assembly system, a supercharger is used in other processes, and the dust plug detection device detects a dust plug, which proves that the dust plug on the surface of the supercharger used has been removed. If the dust plug detection device does not detect the dust plug, it will trigger the alarm to send an alarm signal, prompting the staff to conduct a manual review. Avoid assembling the supercharger without removing the dust plug. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The above and other features and advantages of the present invention will become more apparent by describing in detail example embodiments thereof with reference to the attached drawings.

[0022] Figure 1 is a schematic diagram of a dust plug detection device according to an exemplary embodiment.

[0023] The reference numerals are described as follows:

[0024] 1. Bracket; 2. Collector; 3. Sensor; 4. Material receiving box; 5. Base;

[0025] 11. Column; 12. Sensor bracket; 13. Collector bracket. DETAILED DESCRIPTION

[0026] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that the present invention will be comprehensive and complete and fully convey the concepts of the example embodiments to those skilled in the art. The same reference numerals in the figures represent the same or similar structures, and thus their detailed description will be omitted.

[0027] The terms "a", "an", "the", and "said" are used to indicate the presence of one or more elements / components / etc.; the terms "comprising" and "having" are used to express an open-ended inclusive meaning and mean that additional elements / components / etc. may be present in addition to the listed elements / components / etc.

[0028] The dust plug detection device of the embodiment of the utility model comprises: a bracket 1, a collector 2, a sensor 3, a controller and an alarm. The collector 2 has an inlet at the top and an outlet at the bottom, and is mounted on the bracket 1; the sensor 3 is mounted on the bracket 1 and is located below the edge of the collector 2 outlet; the controller is mounted on the bracket 1 and is connected to the sensor 3 circuit; the alarm is connected to the controller and is used to trigger the alarm to send an alarm signal when the sensor 3 fails to detect the dust plug.

[0029] During operation, the dust plug on the surface of the supercharger is removed and placed in the collector 2. After the dust plug falls from the outlet at the bottom of the collector 2, the sensor 3 below can detect the dust plug. In the assembly system, a supercharger is used in other processes, and the dust plug detection device in this embodiment detects a dust plug, proving that the dust plug on the surface of the supercharger in use has been removed. If the dust plug detection device does not detect the dust plug, it will trigger the alarm to send an alarm signal, prompting the staff to conduct a manual review.

[0030] In a preferred embodiment, the bracket 1 includes a column 11, a sensor bracket 12 and a collector bracket 13. The sensor bracket 12 is used to install the sensor 3, and the collector bracket 13 is used to install the collector 2.

[0031] The column 11 is vertically arranged, the top of the column 11 is connected to the collector bracket 13, and the middle of the column 11 is connected to the sensor bracket 12. The connection mode can be detachable or fixed.

[0032] For example, the column 11, the sensor bracket 12 and the collector bracket 13 are all made of aluminum profiles.

[0033] The upper part of the column 11 is provided with a sensor bracket slot, and one end of the sensor bracket 12 is provided with a clamping block, and the sensor bracket 12 is connected to the column 11 by the adapter clamping of the clamping block and the slot. The sensor bracket 12 can also be connected to the column 11 by fasteners (bolts), and this installation method is a conventional technical means and will not be repeated here. In addition, the sensor bracket 12 can also be connected to the column 11 by the adapter clamping of the clamping block and the slot and the dual fixing method of fasteners.

[0034] The middle of the column 11 is provided with a collector bracket slot, and one end of the collector bracket 13 is provided with a clamping block, and the collector bracket 13 is connected to the column 11 by the adapter clamping of the clamping block and the slot. The collector bracket 13 can also be connected to the column 11 by fasteners (bolts), and this installation method is a conventional technical means and will not be repeated here. In addition, the collector bracket 13 can also be connected to the column 11 by the adapter clamping of the clamping block and the slot and the dual fixing method of fasteners.

[0035] The connection mode between the sensor bracket 12 and the column 11 and the connection mode between the collector bracket 13 and the column 11 may be the same or different, and those skilled in the art may choose the connection mode at their own discretion.

[0036] In this embodiment, only a limited number of connection modes between the sensor bracket 12 and the column 11 and between the collector bracket 13 and the column 11 are listed, which are not intended to be limiting. Those skilled in the art may select other connection modes according to actual conditions.

[0037] The collector 2 and / or the sensor 3 are detachably mounted on the bracket 1. Specifically, the collector 2 is fixed to the collector bracket 13 by fasteners (bolts), and the sensor 3 is fixed to the sensor bracket 12 by fasteners (bolts).

[0038] In order to ensure the stability of the structure of the bracket 1 and the detection device, a base 5 is added. The base 5 is a flat structure, and the bottom of the column 11 is connected to the base 5. The column 11 can be connected to the base 5 through an angle bracket. Mutually compatible holes are provided on one side of the column 11 and the angle bracket, and the fasteners are passed through the holes and the nuts are screwed on. The connection method between the angle bracket and the base 5 is the same as the connection method between the column 11 and the angle bracket, and will not be repeated here. One thing that needs to be explained is that in order to ensure the stability of the base 5 and the detection device, it is necessary to ensure that the lower surface of the base 5 is a planar structure, and no other structures, devices or components protrude from the lower surface of the base 5.

[0039] In another preferred embodiment, a receiving box 4 is provided. The receiving box 4 is located below the outlet of the collector 2 and the sensor 3 and is mounted on the base 5 to receive the dust plug dropped from the collector 2 to prevent the dust plug from running around.

[0040] In order to allow the dust plug in the collector 2 to smoothly fall from the outlet at the bottom of the collector 2, in this embodiment, the collector 2 is a vibrating collector 2. Optionally, a vibrator can be connected to the collector 2.

[0041] The collector 2 is in the shape of a funnel that is larger at the top and smaller at the bottom. The top inlet is large, which is convenient for inserting the dust plug, and the bottom outlet is small, which allows the dust plug to accurately pass through the sensor 3 and be detected.

[0042] The inner surface of the collector 2 is a smooth surface in order to reduce the friction with the dust plug and also to enable the dust plug to smoothly fall from the outlet at the bottom of the collector 2 .

[0043] In another preferred embodiment, the sensor 3 is a U-shaped structure, and the middle opening of the sensor 3 is located below the outlet of the collector 2, so that the dust plug dropped from the outlet of the collector 2 passes through the middle opening of the sensor 3.

[0044] In a preferred embodiment of the present invention, the width of the middle opening of the sensor 3 is the same as the width of the outlet of the collector 2. The vertical spacing between the outlet of the collector 2 and the sensor 3 is 0 to 5 mm.

[0045] An assembly system according to an embodiment of the utility model comprises the dust plug detection device as described in the above embodiment.

[0046] In the embodiments of the present invention, the term "multiple" refers to two or more than two, unless otherwise clearly defined. The terms "installation", "connection", "fixation" and the like should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present invention can be understood according to the specific circumstances.

[0047] In the description of the embodiments of the present invention, it is necessary to understand that the terms "upper" and "lower" etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the embodiments of the present invention.

[0048] In the description of this specification, the description of the terms "one embodiment", "a preferred embodiment", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiment of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0049] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A dust plug detection device, characterized in that: include: A bracket (1), a collector (2), a sensor (3), a controller and an alarm; The collector (2) has an inlet at the top and an outlet at the bottom, and is mounted on the bracket (1); The sensor (3) is mounted on the bracket (1) and is located below the outlet edge of the collector (2); The controller is mounted on the bracket (1) and is connected to the sensor (3) circuit; The alarm is connected to the controller.

2. A dust plug detection device according to claim 1, characterized in that: It also comprises a material receiving box (4), which is located below the outlet of the collector (2) and the sensor (3).

3. The dust plug detection device according to claim 1, characterized in that: The collector (2) is a vibrating collector (2).

4. The dust plug detection device according to claim 1, characterized in that: The collector (2) is in the shape of a funnel that is larger at the top and smaller at the bottom.

5. The dust plug detection device according to claim 1, characterized in that: The inner surface of the collector (2) is a smooth surface.

6. The dust plug detection device according to claim 1, characterized in that: The sensor (3) is a U-shaped structure, and the middle opening of the sensor (3) is located below the outlet of the collector (2), so that the dust plug dropped from the outlet of the collector (2) passes through the middle opening of the sensor (3).

7. A dust plug detection device according to claim 6, characterized in that: The width of the central opening of the sensor (3) is the same as the width of the outlet of the collector (2).

8. A dust plug detection device according to any one of claims 1 to 7, characterized in that: The vertical distance between the collector (2) outlet and the sensor (3) is 0 to 5 mm.

9. The dust plug detection device according to claim 1, characterized in that: The collector (2) and / or the sensor (3) are detachably mounted on the bracket (1).

10. An assembly system, characterized in that: It comprises a dust plug detection device as described in any one of claims 1 to 9.

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