Energy-saving distillation kettle for oleic acid production

By installing a heater and heating rod outside the distiller for oleic acid production, the distillation efficiency is improved and distilled water is used for cleaning, the problems of low distillation efficiency and high water consumption in the prior art are solved, and an energy-saving oleic acid production process is realized.

CN222545653UActive Publication Date: 2025-02-28江西润达新材料有限公司
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Patent Information

Application Number
CN202421420884.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-02-28
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing distillers for oleic acid production are inefficient and consume a lot of water resources during heating and cleaning.

Method used

An energy-saving distillation kettle for oleic acid production was designed. By installing a heater and heating rod outside the distilled kettle, the distilled water is used for cleaning through a gas pump and a refrigerator, reducing the use of external water resources.

Benefits of technology

It improves the distillation efficiency of oleic acid, reduces the loss of water resources, and realizes an energy-saving production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy-saving distillation kettle for oleic acid production, which comprises a processing table, a distillation kettle fixedly connected onto the processing table, a driving motor fixedly mounted on a first reinforcing frame, a stirrer rotatably connected onto the distillation kettle, a plurality of heating rods mounted on the stirrer, and a temperature sensor mounted inside the distillation kettle. An air extractor is fixedly mounted on the second reinforcing frame, a water pump is fixedly mounted on the third reinforcing frame, a cleaner is connected into the distillation kettle, a first water pipe is connected between the water pump and the cooling box, a second water pipe is connected between the cleaner and the water pump, a second liquid level sensor is mounted in the cooling box, and a refrigerator is mounted in the cooling box. According to the utility model, water vapor in the distillation kettle is extracted into the cooling box through the air extractor, the water vapor is refrigerated through the refrigerator, so that the water vapor is converted into distilled water, and the distilled water is used for cleaning the interior of the distillation kettle, so that the use of external water resources is reduced, and the loss of the water resources is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of energy-saving oleic acid production, in particular to a distillation kettle for energy-saving oleic acid production. Background Art

[0002] Oleic acid exists in animals and plants. Oleic acid is hydrogenated to obtain stearic acid. The double-bond trans isomer of oleic acid is called elaidic acid.

[0003] The utility model patent with announcement number CN213760540U discloses a high-efficiency distillation kettle for vegetable oleic acid production, including a mounting plate, a support shell fixedly connected to the top of the mounting plate, a heating shell fixedly connected to the top of the buffer pad, shells fixedly connected to both sides of the bottom of the inner cavity of the support shell, a distillation kettle fixedly connected to the inner cavity of the heating shell, a slag discharge valve connected to the bottom of the distillation kettle, an annular tube fixedly connected to the inner cavity of the distillation kettle, a cleaning nozzle connected to the bottom of the annular tube, a filter box connected to the left side of the top of the distillation kettle, a filter screen movably connected to the inner cavity of the filter box, and a condenser connected to the right side of the top of the distillation kettle. The device installs the heater outside the distillation kettle so that the heat received by the internal oleic acid is limited, resulting in low distillation efficiency. When cleaning the distillation kettle, external water resources are used, thereby increasing the loss of water resources. Therefore, an energy-saving distillation kettle for oleic acid production is proposed. Utility Model Content

[0004] The utility model aims to provide an energy-saving distillation kettle for producing oleic acid to solve the problems raised in the above-mentioned background technology.

[0005] An energy-saving distillation kettle for oleic acid production comprises a processing table, a controller is installed on the processing table, a distillation kettle is fixedly connected to the processing table, a feed pipe is fixedly connected to the distillation kettle, a first electric valve is installed on the feed pipe, a discharge pipe is fixedly connected to the distillation kettle, a second electric valve is installed on the discharge pipe, a first reinforcement frame is fixedly connected to the distillation kettle, a drive motor is fixedly installed on the first reinforcement frame, an agitator is rotatably connected to the distillation kettle, the agitator is connected to the output shaft of the drive motor through a coupling, a plurality of heating rods are installed on the agitator, a temperature sensor is installed inside the distillation kettle, a first liquid level sensor is installed inside the distillation kettle, the first liquid level sensor is located below the temperature sensor, and a connection is made between the processing table and the distillation kettle. A heating shell, an air outlet pipe is fixedly connected to the heating shell, a plurality of heaters are installed inside the heating shell, a cooling box is fixedly connected to the processing table, a water inlet pipe is fixedly connected to the cooling box, a second reinforcement frame is fixedly connected to the heating shell, an exhaust fan is fixedly installed on the second reinforcement frame, a first delivery pipe is connected between the exhaust fan and the cooling box, a second delivery pipe is connected between the exhaust fan and the distillation kettle, a third reinforcement frame is fixedly connected to the heating shell, a water pump is fixedly installed on the third reinforcement frame, a cleaning device is connected inside the distillation kettle, a first water pipe is connected between the water pump and the cooling box, a second water pipe is connected between the cleaning device and the water pump, the second water pipe is connected to the distillation kettle, a second liquid level sensor is installed inside the cooling box, and a refrigerator is installed inside the cooling box.

[0006] Furthermore, the controller is provided with a first button, a second button and a third button.

[0007] Furthermore, a buzzer is provided on the controller.

[0008] Furthermore, a heat insulation layer is provided on the heating shell.

[0009] Beneficial effects of the utility model:

[0010] 1. The utility model heats the outside of the distillation kettle by a heater, and the heating rod heats the oleic acid, thereby improving the distillation efficiency of the oleic acid. The temperature sensor can limit the heater and the heating rod to prevent the oleic acid from evaporating at an excessively high temperature.

[0011] 2. The utility model extracts the water vapor in the still into a cooling box through an exhaust fan, cools the water vapor through a refrigerator, and converts it into distilled water, and uses the distilled water to clean the inside of the still, thereby reducing the use of external water resources and reducing the loss of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the energy-saving distillation kettle for oleic acid production of the utility model;

[0013] Figure 2It is a schematic diagram of the three-dimensional structure of the distillation kettle from a side view;

[0014] Figure 3 is a first cross-sectional three-dimensional structural schematic diagram of a distillation kettle;

[0015] Figure 4 is a second cross-sectional three-dimensional structural schematic diagram of the distillation kettle;

[0016] Figure 5 It is a schematic diagram of the three-dimensional structure of the cooling box in section.

[0017] In the figure, 1-processing table, 2-controller, 3-distillation kettle, 4-feeding pipe, 5-first electric valve, 6-discharging pipe, 7-second electric valve, 8-first reinforcement frame, 9-driving motor, 10-stirrer, 11-heating rod, 12-temperature sensor, 13-first liquid level sensor, 14-heating shell, 15-heater, 16-cooling box, 17-first conveying pipe, 18-second reinforcement frame, 19-vacuum pump, 20-second conveying pipe, 21-third reinforcement frame, 22-water pump, 23-first water pipe, 24-second water pipe, 25-cleaner, 26-second liquid level sensor, 27-refrigerator. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0019] like Figures 1 to 5The energy-saving oleic acid production still of the utility model shown in the figure comprises a processing table 1, a controller 2 is installed on the processing table 1, a still 3 is fixedly connected to the processing table 1, a feed pipe 4 is fixedly connected to the still 3, a first electric valve 5 is installed on the feed pipe 4, a discharge pipe 6 is fixedly connected to the still 3, a second electric valve 7 is installed on the discharge pipe 6, a first reinforcement frame 8 is fixedly connected to the still 3, a drive motor 9 is fixedly installed on the first reinforcement frame 8, a stirrer 10 is rotatably connected to the still 3, the stirrer 10 is connected to the output shaft of the drive motor 9 through a coupling, the stirrer 10 is used to stir oleic acid, a plurality of heating rods 11 are installed on the stirrer 10, the heating rods 11 are used to heat oleic acid, a temperature sensor 12 is installed inside the still 3, a first liquid level sensor 13 is installed inside the still 3, the first liquid level sensor 13 is located below the temperature sensor 12, a heating shell 14 is connected between the processing table 1 and the still 3, an air outlet pipe is fixedly connected to the heating shell 14, the heating shell 14 A plurality of heaters 15 are installed inside, and the heaters 15 are used to heat oleic acid. A cooling box 16 is fixedly connected to the processing table 1, and a water inlet pipe is fixedly connected to the cooling box 16. A second reinforcement frame 18 is fixedly connected to the heating shell 14, and an exhaust fan 19 is fixedly installed on the second reinforcement frame 18. The exhaust fan 19 is used to extract water vapor. A first conveying pipe 17 is connected between the exhaust fan 19 and the cooling box 16, and a second conveying pipe 20 is connected between the exhaust fan 19 and the distillation kettle 3. The heating shell 14 is fixedly connected to the second reinforcement frame 18. Three reinforcement frames 21, a water pump 22 is fixedly installed on the third reinforcement frame 21, a cleaning device 25 is connected to the inside of the distillation kettle 3, the cleaning device 25 is used to clean the inside of the distillation kettle 3, a first water pipe 23 is connected between the water pump 22 and the cooling box 16, a second water pipe 24 is connected between the cleaning device 25 and the water pump 22, the second water pipe 24 is connected to the distillation kettle 3, a second liquid level sensor 26 is installed in the cooling box 16, a refrigerator 27 is installed in the cooling box 16, and the refrigerator 27 is used to cool water vapor.

[0020] The controller 2 is provided with a first button, a second button and a third button.

[0021] The controller 2 is provided with a buzzer.

[0022] The heating shell 14 is provided with a heat insulating layer.

[0023] The working principle of the utility model is as follows: the first liquid level sensor is provided with a first threshold value and a second threshold value, and the value of the first threshold value is greater than the value of the second threshold value.

[0024] The first step is to connect the external pipeline to the feed pipe, press the first button to control the first electric valve to open the feed pipe channel, and then extract oleic acid through the external extractor, so that the oleic acid enters the distillation kettle through the external pipeline and the feed pipe. When the oleic acid level inside the distillation kettle reaches the first threshold preset by the first liquid level sensor, the buzzer is controlled to sound for a certain period of time to remind the staff to close the external extractor. After the buzzer stops sounding, the first electric valve is controlled to close the feed pipe channel.

[0025] The second step is to press the second button to control the operation of the drive motor, heater, heating rod, vacuum pump and refrigerator. The drive motor drives the agitator and heating rod to rotate. The heater and heating rod generate heat to heat and distill the oleic acid, and then the agitator is used to stir the oleic acid, thereby improving the distillation efficiency of the oleic acid. The temperature sensor detects the temperature of the oleic acid, thereby controlling the temperature generated by the heating rod and the heater to achieve a constant temperature heating effect. The hot air in the heating shell will be discharged through the exhaust pipe. The vacuum pump starts to extract the water vapor generated in the distillation kettle, so that the water vapor enters the cooling box through the second delivery pipe and the first delivery pipe. The refrigerator cools the water vapor and converts it into distilled cold water. After the oleic acid is distilled, press the second button again to control the drive motor, heater, heating rod, vacuum pump and refrigerator. Stop working, then control the second electric valve to open the discharge pipe channel, and the oleic acid after distillation is discharged through the discharge pipe. When the oleic acid level inside the distillation kettle is lower than the second threshold value preset by the first liquid level sensor, the second electric valve is controlled to close the discharge pipe channel, and the water pump is controlled to work at the same time. The water pump extracts cold water in the cooling box, and the cold water flows into the cleaning device through the first water pipe and the second water pipe, and then is sprayed on the inner wall of the distillation kettle through the cleaning device, so as to clean the inside of the distillation kettle, thereby completing the cleaning work inside the distillation kettle. When the cold water level in the cooling box is lower than the threshold value preset by the second liquid level sensor, the water pump is controlled to stop working, and the second electric valve is controlled to open the discharge pipe channel, and the waste water is discharged through the discharge pipe. When all the waste water is discharged, press the third button to control the second electric valve to close the discharge pipe channel.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An energy-saving distillation kettle for oleic acid production, characterized in that: The energy-saving distillation kettle for oleic acid production comprises a processing table, a controller is installed on the processing table, a distillation kettle is fixedly connected to the processing table, a feed pipe is fixedly connected to the distillation kettle, a first electric valve is installed on the feed pipe, a discharge pipe is fixedly connected to the distillation kettle, a second electric valve is installed on the discharge pipe, a first reinforcement frame is fixedly connected to the distillation kettle, a drive motor is fixedly installed on the first reinforcement frame, an agitator is rotatably connected to the distillation kettle, the agitator is connected to the output shaft of the drive motor through a coupling, a plurality of heating rods are installed on the agitator, a temperature sensor is installed inside the distillation kettle, a first liquid level sensor is installed inside the distillation kettle, the first liquid level sensor is located below the temperature sensor, and a heating is connected between the processing table and the distillation kettle. Shell, the heating shell is fixedly connected with an air outlet pipe, a plurality of heaters are installed inside the heating shell, a cooling box is fixedly connected to the processing table, a water inlet pipe is fixedly connected to the cooling box, a second reinforcement frame is fixedly connected to the heating shell, an exhaust fan is fixedly installed on the second reinforcement frame, a first delivery pipe is connected between the exhaust fan and the cooling box, a second delivery pipe is connected between the exhaust fan and the distillation kettle, a third reinforcement frame is fixedly connected to the heating shell, a water pump is fixedly installed on the third reinforcement frame, a cleaning device is connected inside the distillation kettle, a first water pipe is connected between the water pump and the cooling box, a second water pipe is connected between the cleaning device and the water pump, the second water pipe is connected to the distillation kettle, a second liquid level sensor is installed inside the cooling box, and a refrigerator is installed inside the cooling box.

2. The energy-saving distillation kettle for oleic acid production according to claim 1, characterized in that: The controller is provided with a first button, a second button and a third button.

3. The energy-saving distillation kettle for oleic acid production according to claim 1, characterized in that: The controller is provided with a buzzer.

4. The energy-saving distillation kettle for oleic acid production according to claim 1, characterized in that: A heat insulation layer is arranged on the heating shell.

Citation Information

Patent Citations

  • Efficient distillation kettle for producing vegetable oleic acid

    CN213760540U