Cooling device for cable production
By designing a cooling device for cable production including a cooling water tank and a fully automated tension adjustment mechanism, the problems of the time spent adjusting tension and cables being easily damaged by traditional devices are solved, and fully automated adjustment and cable stability are achieved.
Patent Information
- Application Number
- CN202420338301.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-23
AI Technical Summary
Traditional cooling devices for cable production require manual or semi-automatic operation when adjusting tension. The technical requirements are high, time-consuming, and there are problems such as crossing, entanglement or winding, which increases the risk of cable damage and failure.
A cooling device for cable production is designed, including a cooling water tank and a fully automated tension adjustment mechanism. A single-chip microcomputer controls the electric push rod and the motor to achieve fully automated adjustment of tension force to prevent the cable from crossing, tangling or winding.
Fully automated adjustment of tension is achieved, reducing production time and cost, reducing the risk of cable damage and failure, and ensuring the stability and overall shape of the cable.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable processing, in particular to a cooling device for cable production. Background Art
[0002] Cables are made of one or more mutually insulated conductors and an outer insulating protective layer. They are wires that transmit electricity or information from one place to another. As an important component of the cable, the insulating layer not only has an isolation function but also plays a role in corrosion and moisture resistance during use. The cable needs to be cooled after being extruded by the extruder. The most commonly used cooling method is to place the cable in cooling water for water cooling. The traditional cable production cooling device mainly uses a tensioning wheel to increase the tension before entering the water tank. The tensioning wheel is usually placed before the cable enters the water tank. The tension of the cable is controlled by adjusting the position and angle of the tensioning wheel. The traditional cable production cooling device needs manual or semi-automatic operation to adjust the position and angle of the tensioning wheel, which may require high technical requirements and time-consuming. Especially when the process parameters change greatly, the position and angle of the tensioning wheel need to be adjusted continuously, which may increase production time and cost, and there is a risk of uneven distribution. For this reason, we propose a cooling device for cable production. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a cooling device for cable production, which can prevent the cables from crossing, tangling or winding before entering the water tank, reduce the risk of cable damage and failure, and fully automatically adjust the tension force, thereby reducing a large amount of production time and cost, and can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cooling device for cable production, comprising a cooling water tank and a tensioning adjustment mechanism;
[0005] Cooling water tank: A water inlet pipe is fixedly connected to the water inlet on the rear inner wall, and a water outlet pipe is fixedly connected to the water outlet on the right side of the cooling water tank;
[0006] Tensioning adjustment mechanism: it includes a fixed plate, a support rod, a roller and a rotating shaft, the rotating shaft is rotatably connected to the upper left end of the cooling water tank, the front and rear ends of the rotating shaft are respectively fixedly connected with fixed plates, the support rod is rotatably connected between the two fixed plates, the outer surface of the support rod is fixedly sleeved with a roller, the outer surface of the roller is provided with evenly distributed placement grooves, which can prevent the cables from crossing, tangling or winding before entering the water tank, reduce the risk of cable damage and failure, and fully automatically adjust the tensioning force, reducing a lot of production time and cost.
[0007] Furthermore, it also includes a single-chip microcomputer, which is arranged on the left side of the cooling water tank. The input end of the single-chip microcomputer is electrically connected to an external power supply to facilitate the control of the operation of individual electrical appliances.
[0008] Furthermore, rollers 2 are rotatably connected between the front and rear inner walls in the middle of the cooling water tank, and the upper and lower positions of the two rollers 2 correspond. A motor 1 is installed on the bottom end of the rear side of the cooling water tank through bolts. The front end of the output shaft of the motor 1 is fixedly connected to the rear end of the top roller 2, and the input end of the motor 1 is electrically connected to the output end of the single-chip microcomputer to ensure that the tension of the cable inside the water tank is evenly distributed.
[0009] Furthermore, rollers 1 are rotatably connected between the front and rear inner walls of the right end of the cooling water tank, and the two rollers 1 correspond to each other in upper and lower positions. Motor 2 is installed on the right end of the rear side surface of the cooling water tank through bolts. The front end of the output shaft of motor 2 is fixedly connected to the rear end of roller 1 at the top, and the input end of motor 2 is electrically connected to the output end of the single-chip microcomputer to provide smooth and continuous tension.
[0010] Furthermore, the tensioning adjustment mechanism also includes a U-shaped block, a rotating shaft, a slider and a fixed block. The fixed block is fixedly connected to the left end of the front side of the cooling water tank, the inner wall of the fixed block is slidably connected to the slider, the front side of the slider is fixedly connected to the U-shaped block, the rotating shaft is fixedly connected to the front side of the fixed plate at the front end, and the outer surface of the rotating shaft is rotatably connected to the U-shaped mouth of the U-shaped block, so as to add appropriate tensioning force to the cable that has not entered the water tank for cooling.
[0011] Furthermore, the tensioning adjustment mechanism also includes an electric push rod, which is arranged at the right end of the front side of the cooling water tank, the telescopic end of the electric push rod is fixedly connected to the right side of the slider, and the input end of the electric push rod is electrically connected to the output end of the single-chip microcomputer to drive the tensioning adjustment mechanism.
[0012] Furthermore, it also includes a slide groove, which is opened at the top right side of the cooling water tank to reduce friction and facilitate the transportation of the cable to the next process.
[0013] Compared with the prior art, the beneficial effects of the utility model are: the cooling device for cable production has the following advantages:
[0014] The operation of the electric push rod is regulated by the single-chip microcomputer. The telescopic end of the electric push rod pushes the slider, which slides to the left by sliding on the inner wall of the fixed block, and then drives the U-shaped block to move to the left. The U-shaped block slides and rotates with the rotating shaft through the U-shaped mouth, driving the rotating shaft to rotate in a circle with the rotating shaft as the center, and then drives the two fixed plates to rotate in the opposite direction of the rotating shaft with the rotating shaft as the center, so that the drum rotates clockwise around the rotating shaft, and the cable placed in the placement groove is lifted upward, and then the electric push rod is properly regulated to extend and retract to the left and right to adaptively adjust the tension force, so as to maintain the stability of the cable and prevent the cable from being loose or shaking, thereby preventing the cable from crossing, tangling or winding before entering the water tank, reducing the risk of cable damage and failure. At the same time, the tension force is adjusted fully automatically to reduce a lot of production time and cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a structural schematic diagram of the rear side of the utility model;
[0017] Figure 3 It is a schematic structural diagram of the utility model in a planar cross-section.
[0018] In the figure: 1 roller one, 2 cooling water tank, 3 water inlet pipe, 4 tensioning adjustment mechanism, 41 fixed plate, 42 support rod, 43 roller, 44 rotating shaft, 45 U-shaped block, 46 rotating shaft, 47 slider, 48 fixed block, 49 electric push rod, 5 single chip computer, 6 slide, 7 roller two, 8 water outlet pipe, 9 motor one, 10 motor two. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 ,This embodiment provides a technical solution: a cooling device for cable production, comprising a cooling water tank 2 and a tensioning adjustment mechanism 4;
[0021] Cooling water tank 2: A water inlet pipe 3 is fixedly connected to the water inlet of the rear inner wall. The water inlet pipe 3 is first connected to an external water source to allow the water source to flow into the cooling water tank 2. A water outlet pipe 8 is fixedly connected to the water outlet on the right side of the cooling water tank 2. After use, the valve of the water outlet pipe 8 is opened to allow the water source to flow out. The cooling water tank 2 also includes a single-chip microcomputer 5. The single-chip microcomputer 5 is arranged on the left side of the cooling water tank 2. The input end of the single-chip microcomputer 5 is electrically connected to an external power supply. Rollers 7 are rotatably connected between the front and rear inner walls in the middle of the cooling water tank 2. The two rollers 7 are positioned up and down. Correspondingly, a motor 9 is installed at the bottom of the rear side of the cooling water tank 2 by bolts, and the front end of the output shaft of the motor 9 is fixedly connected to the rear end of the top roller 7, and the input end of the motor 9 is electrically connected to the output end of the single-chip computer 5. Rollers 1 are rotatably connected between the front and rear inner walls of the right end of the cooling water tank 2, and the two rollers 1 correspond to each other in the upper and lower positions. A motor 2 10 is installed at the right end of the rear side of the cooling water tank 2 by bolts, and the front end of the output shaft of the motor 2 10 is fixedly connected to the rear end of the top roller 1, and the input end of the motor 2 10 The output end of the single-chip microcomputer 5 is electrically connected, and also includes a chute 6. The chute 6 is opened at the top right side of the cooling water tank 2. Then the cable is placed in the evenly distributed placement groove, and then the lead of the cable is passed between the two rollers 7 to ensure that the tension of the cable is evenly distributed inside the water tank, and then it is pulled between the two rollers 1 until it passes through the inner wall of the chute 6 and is transported to the next process, thereby providing a smooth and continuous tension, which can prevent the cable from wrinkling, curling or twisting, and ensure that the cable maintains a good appearance and linear shape to the next process, and then the single-chip microcomputer 5 controls the operation of the motor 19 and the motor 2 10. The output shafts of the motor 19 and the motor 2 10 drive the top roller 1 and the top roller 2 7 to rotate. The top roller 1 and the top roller 2 7 drive the bottom roller 1 and the bottom roller 2 7 to rotate due to the presence of the cable, and then the cable is transported to the next process to the right through the chute 6, thereby ensuring that the tension of the cable is evenly distributed inside the water tank, which helps to prevent the cable from excessive tension or uneven tension, and maintain the overall shape and performance of the cable;
[0022] The tensioning adjustment mechanism 4 includes a fixed plate 41, a support rod 42, a roller 43 and a rotating shaft 44. The rotating shaft 44 is rotatably connected to the upper left end of the cooling water tank 2. The front and rear ends of the rotating shaft 44 are respectively fixedly connected to the fixed plates 41. The support rod 42 is rotatably connected between the two fixed plates 41. The outer surface of the support rod 42 is fixedly sleeved with a roller 43. The outer surface of the roller 43 is provided with evenly distributed placement grooves. The tensioning adjustment mechanism 4 also includes a U-shaped block 45, a rotating shaft 46, a slider 47 and a fixed block 48. The fixed block 48 is fixedly connected to the left end of the front side of the cooling water tank 2, the inner wall of the fixed block 48 is slidably connected with a slider 47, the front side of the slider 47 is fixedly connected with a U-shaped block 45, the rotating shaft 46 is fixedly connected to the front side of the front fixed plate 41, the outer surface of the rotating shaft 46 is rotatably connected to the U-shaped opening of the U-shaped block 45, the tensioning adjustment mechanism 4 also includes an electric push rod 49, the electric push rod 49 is arranged at the right end of the front side of the cooling water tank 2, and the telescopic end of the electric push rod 49 is fixedly connected to the right side of the slider 47 The input end of the electric push rod 49 is electrically connected to the output end of the single-chip microcomputer 5. When the preparation work is completed, the electric push rod 49 is operated by the single-chip microcomputer 5. The telescopic end of the electric push rod 49 pushes the slider 47, and the slider 47 slides to the left by sliding on the inner wall of the fixed block 48, and then drives the U-shaped block 45 to move to the left. The U-shaped block 45 slides and rotates with the rotating shaft 46 through the U-shaped mouth, driving the rotating shaft 46 to rotate in a circle around the rotating shaft 44, and then drives the two fixed plates 41 to rotate in the opposite direction of the rotating shaft 46 around the rotating shaft 44, so that the drum 43 rotates clockwise around the rotating shaft 44, and the cable placed in the placement groove is lifted upward, and then the electric push rod 49 is properly regulated to extend and retract to the left and right to adaptively adjust the tension, so as to maintain the stability of the cable and prevent the cable from being loose or shaking, so as to prevent the cable from crossing, tangling or winding before entering the water tank, thereby reducing the risk of cable damage and failure. At the same time, the tension is adjusted fully automatically, reducing a large amount of production time and cost.
[0023] The working principle of a cooling device for cable production provided by the utility model is as follows: first, the water inlet pipe 3 is connected to the external water source, and the water source flows into the interior of the cooling water tank 2, and then the cable is placed in the evenly distributed placement groove, and then the lead of the cable is passed between the two rollers 7 to ensure that the tension of the cable is evenly distributed inside the water tank, and then it is pulled between the two rollers 1 until it passes through the inner wall of the slide 6 and is transported to the next process, thereby providing a smooth and continuous tension, which can prevent the cable from wrinkling, curling or twisting, and ensure that the cable maintains a good appearance and linear shape to the next process. When the preparation work is completed, the electric push rod 49 is controlled to operate by the single-chip microcomputer 5, and the telescopic end of the electric push rod 49 pushes the slider 47, and the slider 47 slides to the left by sliding on the inner wall of the fixed block 48, and then drives the U-shaped block 45 to move to the left, and the U-shaped block 45 slides and rotates with the rotating shaft 46 through the U-shaped mouth, driving the rotating shaft 46 to rotate around the rotating shaft 44, and then drives the two fixed plates 41 to rotate around the rotating shaft 44 with the rotating shaft 4 6 rotates in the opposite direction, thereby rotating the drum 43 clockwise around the rotating shaft 44, lifting the cable placed in the placement groove upward, and then appropriately adjusting the electric push rod 49 to extend and retract to the left and right to adaptively adjust the tension, so as to maintain the stability of the cable and prevent the cable from being loose or shaking, thereby preventing the cable from crossing, tangling or winding before entering the water tank, reducing the risk of cable damage and failure, and then controlling the operation of the motor 1 9 and the motor 2 10 through the single chip microcomputer 5, the output shafts of the motor 1 9 and the motor 2 10 drive the top roller 1 and the top roller 2 7 to rotate, and the top roller 1 and the top roller 2 7 drive the bottom roller 1 and the bottom roller 2 7 to rotate due to the presence of the cable, and then conveying the cable to the right through the chute 6 to the next process, thereby ensuring that the tension of the cable inside the water tank is evenly distributed, which helps to prevent excessive or uneven tension of the cable and maintain the overall shape and performance of the cable. The used water opens the valve of the water outlet pipe 8 to flow the water source out.
[0024] It is worth noting that the specific model of the single chip microcomputer 5 disclosed in the above embodiment is S7-200, the motor 1 9 and the motor 2 10 can be selected from D180M-0160030B-E, and the electric push rod 49 is recommended to use SM-38STG-1000N. The single chip microcomputer 5 controls the motor 1 9, the motor 2 10 and the electric push rod 49 using methods commonly used in the prior art.
[0025] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A cooling device for cable production, characterized in that: It comprises a cooling water tank (2) and a tensioning adjustment mechanism (4); Cooling water tank (2): a water inlet pipe (3) is fixedly connected to the water inlet of the rear inner wall thereof, and a water outlet pipe (8) is fixedly connected to the water outlet on the right side of the cooling water tank (2); The tensioning adjustment mechanism (4) comprises a fixed plate (41), a support rod (42), a roller (43) and a rotating shaft (44); the rotating shaft (44) is rotatably connected to the upper left end of the cooling water tank (2); the front and rear ends of the rotating shaft (44) are respectively fixedly connected to the fixed plates (41); the support rod (42) is rotatably connected between the two fixed plates (41); the outer surface of the support rod (42) is fixedly sleeved with a roller (43); and the outer surface of the roller (43) is provided with evenly distributed placement grooves.
2. A cooling device for cable production according to claim 1, characterized in that: It also includes a single-chip microcomputer (5), which is arranged on the left side of the cooling water tank (2), and the input end of the single-chip microcomputer (5) is electrically connected to an external power supply.
3. A cooling device for cable production according to claim 2, characterized in that: Roller 2 (7) is rotatably connected between the front and rear inner walls of the middle part of the cooling water tank (2), and the two rollers 2 (7) correspond to each other in upper and lower positions. A motor 1 (9) is installed at the bottom end of the rear side surface of the cooling water tank (2) by bolts. The front end of the output shaft of the motor 1 (9) is fixedly connected to the rear end of the top roller 2 (7), and the input end of the motor 1 (9) is electrically connected to the output end of the single-chip computer (5).
4. A cooling device for cable production according to claim 2, characterized in that: Roller 1 (1) is rotatably connected between the front and rear inner walls of the right end of the cooling water tank (2), and the two rollers 1 (1) correspond to each other in upper and lower positions. Motor 2 (10) is installed on the right end of the rear side surface of the cooling water tank (2) through bolts, and the front end of the output shaft of motor 2 (10) is fixedly connected to the rear end of roller 1 (1) at the top, and the input end of motor 2 (10) is electrically connected to the output end of the single-chip computer (5).
5. A cooling device for cable production according to claim 2, characterized in that: The tensioning adjustment mechanism (4) also includes a U-shaped block (45), a rotating shaft (46), a sliding block (47) and a fixed block (48); the fixed block (48) is fixedly connected to the left end of the front side of the cooling water tank (2); the inner wall of the fixed block (48) is slidably connected to the sliding block (47); the front side of the sliding block (47) is fixedly connected to the U-shaped block (45); the rotating shaft (46) is fixedly connected to the front side of the fixed plate (41) at the front end; and the outer surface of the rotating shaft (46) is rotatably connected to the U-shaped opening of the U-shaped block (45).
6. A cooling device for cable production according to claim 5, characterized in that: The tensioning adjustment mechanism (4) also includes an electric push rod (49), which is arranged at the right end of the front side of the cooling water tank (2), the telescopic end of the electric push rod (49) is fixedly connected to the right side of the slider (47), and the input end of the electric push rod (49) is electrically connected to the output end of the single-chip computer (5).
7. A cooling device for cable production according to claim 1, characterized in that: It also includes a slide groove (6), and the slide groove (6) is opened at the top right side of the cooling water tank (2).