Key pressing device for remote controller production line
By designing an adjustable remote control production line pressing device, and using the downward pressure unit and detection mechanism to achieve automatic pressing, the problem of high labor intensity and low production capacity during the assembly of remote control buttons is solved, and production efficiency and adaptability are improved.
Patent Information
- Application Number
- CN202420475374.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-12
AI Technical Summary
During the assembly process of remote control keys, some buttons are installed in special ways, requiring manual tools to be buckled, resulting in high labor intensity and low production capacity, which cannot meet the needs of large-scale production.
A remote control production assembly line press button device is designed, including a downward press unit and a detection mechanism, and the automatic pressing is achieved through cylinders and sensors. The position of the detection mechanism and downward pressing mechanism can be adjusted to adapt to the thickness and length of different remote controls.
It realizes automatic assembly of remote control buttons, reduces labor intensity, improves production efficiency, has stronger adaptability, and can meet the needs of large-scale production.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of remote control production, in particular to a key-pressing device for a remote control production line. Background Art
[0002] A remote control is a small device used to remotely control electronic devices. It transmits the user's operating instructions to the controlled device through wireless or infrared signal transmission methods, thereby realizing operations such as turning the device on and off, adjusting, and switching. Remote controls usually include control elements such as keys, buttons, and sliders. Users send instructions by pressing the corresponding keys or buttons. Remote controls are widely used in various electronic devices such as televisions, air conditioners, stereos, car stereos, toys, and household appliances, providing users with a convenient and comfortable operating experience.
[0003] At present, in the assembly of various remote control buttons, some buttons are installed in a special way. These buttons are small and hard and need to be pressed into place. This kind of installation often requires manual use of pressing tools to press them hard. The pressing requires a certain amount of force to press them into place. When the production volume is large, multiple people are needed, and the employees' hands will feel obvious pain when pressing the buttons for a long time. In addition, the production capacity is low and cannot meet production needs. Utility Model Content
[0004] The purpose of the utility model is to solve the above-mentioned shortcomings in the prior art and to propose a remote control production line key pressing device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A remote control production line button pressing device is designed, which is installed on the transverse profile of the production line. The transverse profile is fixed between the profile columns, including a pressing unit and a detection mechanism;
[0007] Wherein, a first position adjustment mechanism is provided between the pressing unit and the transverse profile, and the first position adjustment mechanism is used to adjust the transverse position of the pressing unit;
[0008] A second position adjustment mechanism is provided between the detection mechanism and the transverse profile, and the second position adjustment mechanism is used to adjust the height and transverse position of the detection mechanism.
[0009] Furthermore, the pressing unit comprises a cylinder, and a pressing block is fixedly mounted on the axial end of the cylinder.
[0010] Furthermore, the first position adjustment mechanism is a sliding seat that slides in the transverse profile sliding groove, and the cylinder is fastened to the sliding seat by a fastener.
[0011] Furthermore, the transverse profile is also fixed to the profile column via a sliding member and a locking member to achieve height adjustment of the pressing unit.
[0012] Furthermore, the second position adjustment mechanism includes a front and rear adjustment plate, which is connected to the transverse profile through a sliding member and a locking member. A height adjustment block is provided on one side of the front and rear adjustment plate, and a fixed seat is also installed below the height adjustment block. The detection mechanism is fixed below the fixed seat.
[0013] Furthermore, a longitudinal straight groove is provided on the top of the height adjustment block, and a fastener connected to the height adjustment block is provided in the longitudinal straight groove.
[0014] Furthermore, a transverse straight groove is provided at the bottom of the height adjustment block, and a fastener connected to the fixing seat is provided in the transverse straight groove.
[0015] Furthermore, the detection mechanism is a sensor, and a control unit is installed on one side of the transverse profile.
[0016] The utility model proposes a remote control production line button pressing device, which has the beneficial effect that: the utility model can detect the position of the remote control on the assembly line through the detection mechanism set up, and when the remote control is in place, the pressing mechanism presses the button back and forth to complete the pressing assembly operation of the remote control button. At the same time, the positions of the detection mechanism and the pressing mechanism in the utility model can be adjusted, which not only improves the convenience of assembly and debugging, but also can adaptively adjust the position of each mechanism according to the thickness, length and other values of different remote controls, which has stronger adaptability, can save multiple labor forces, reduce the labor intensity of workers, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of area A;
[0019] Figure 3 It is a schematic diagram of the structure of the second position adjustment mechanism of the utility model;
[0020] Figure 4 It is a schematic diagram of the structure of the pressing unit of the utility model.
[0021] In the figure: 1. horizontal profile; 2. profile column; 3. pressing unit; 31. cylinder; 32. pressing block; 4. detection mechanism; 5. first position adjustment mechanism; 6. second position adjustment mechanism; 61. front and rear adjustment plates; 62. height adjustment block; 621. longitudinal straight groove; 622. horizontal straight groove; 63. fixing seat; 7. control unit. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Reference Figure 1-4 This is an embodiment of the utility model, which discloses a remote control production line button pressing device, which is installed on the horizontal profile 1 of the production line, and the horizontal profile 1 is fixed between the profile columns 2, and is characterized in that it includes a pressing unit 3 and a detection mechanism 4;
[0024] Wherein, a first position adjustment mechanism 5 is provided between the pressing unit 3 and the transverse profile 1, and the first position adjustment mechanism 5 is used to adjust the transverse position of the pressing unit 3;
[0025] A second position adjustment mechanism 6 is provided between the detection mechanism 4 and the transverse profile 1 , and the second position adjustment mechanism 6 is used to adjust the height and transverse position of the detection mechanism 4 .
[0026] In some embodiments, the pressing unit 3 in the utility model includes a cylinder 31, and a pressing block 32 is fixedly installed on the axial end of the cylinder 31. Specifically, in this embodiment, the material of the pressing block 32 needs to be determined according to the material of the remote control. It is generally made of soft materials such as silicone or elastomeric rubber to prevent the remote control from being damaged.
[0027] On the basis of the above implementation, the first position adjustment mechanism 5 in the utility model is a sliding seat sliding in the slide groove of the transverse profile 1, and the cylinder 31 is fastened to the sliding seat through a fastener. Specifically, since the slide groove of the profile is a T-slot, the sliding seat in this embodiment is a T-slot. The following sliding seats all adopt the same structure, and the fastener is a bolt member. The clamping and tightening force generated by the threaded connection between the bolt member and the T-seat is used to fix the position of the sliding seat.
[0028] Furthermore, the transverse profile 1 is also fixed to the profile column 2 via a sliding member and a locking member to achieve height adjustment of the pressing unit 3 .
[0029] In some embodiments, the second position adjustment mechanism 6 in the utility model includes a front and rear adjustment plate 61, and the front and rear adjustment plate 61 is connected to the transverse profile 1 through a sliding member and a locking member. A height adjustment block 62 is provided on one side of the front and rear adjustment plate 61, and a fixed seat 63 is also installed below the height adjustment block 62, and the detection mechanism 4 is fixed below the fixed seat 63.
[0030] Taking into account the adjustment of the height of the detection mechanism 4 , in this embodiment, a longitudinal straight groove 621 is opened on the top of the height adjustment block 62 , and a fastener connected to the height adjustment block 62 is arranged in the longitudinal straight groove 621 .
[0031] In addition, considering the adjustment of the front and rear positions of the detection mechanism 4, a horizontal straight groove 622 is also opened at the bottom of the height adjustment block 62 in this embodiment, and a fastener connected to the fixed seat 63 is arranged in the horizontal straight groove 622. Furthermore, in this embodiment, the above-mentioned fasteners are all arranged as bolts, and the specific connection method is a conventional technical means of technical personnel in the relevant field, which will not be elaborated here.
[0032] It should be noted that in the embodiment of the utility model, the detection mechanism 4 is a sensor, and the sensor can be set as a photoelectric sensor or a fiber optic sensor. The connection method can be fastened by bolts or snap-on connection. The specific method can be adaptively selected by technical personnel in the relevant field and will not be described in detail here. A control unit 7 is also installed on one side of the transverse profile 1. The control unit 7 is electrically connected to the pressing unit 3 and the detection mechanism 4 to realize automatic control. The control unit 7 can select industrial control equipment such as a single-chip microcomputer or a PLC.
[0033] Working method: Employees produce on the assembly line according to the production process. After the remote controller to be pressed is installed with the button process, this set of pressing devices is designed. After the employee manually puts in the button to be pressed, the product is put in according to the direction of the assembly line, and the product flows into the next pressing process. The position of the detection mechanism 4 and the pressing unit 3 can be adjusted on the transverse profile 1. After adjustment and locking, when the remote controller to be pressed flows into the range of the sensor, the control unit 7 works according to the set control program. When the button to be pressed on the remote controller just enters directly below the cylinder 31, the cylinder 31 starts to work, and the piston rod of the cylinder 31 extends downward and quickly presses the button multiple times (appropriate delay action, number of presses and pressing frequency, etc. need to be set according to the flow rate of the assembly line);
[0034] When the set number of pressing times and frequency reaches the set number, the cylinder 31 stops working, and the remote controller flows to the next process. When the next remote controller is sensed, the above actions are repeated.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A remote control production line key-pressing device, mounted on a transverse profile (1) of the production line, wherein the transverse profile (1) is fixed between profile columns (2), characterized in that: It comprises a pressing unit (3) and a detection mechanism (4); Wherein, a first position adjustment mechanism (5) is provided between the pressing unit (3) and the transverse profile (1), and the first position adjustment mechanism (5) is used to adjust the transverse position of the pressing unit (3); A second position adjustment mechanism (6) is provided between the detection mechanism (4) and the transverse profile (1), and the second position adjustment mechanism (6) is used to adjust the height and transverse position of the detection mechanism (4).
2. A remote control production line key-pressing device according to claim 1, characterized in that: The pressing unit (3) comprises a cylinder (31), and a pressing block (32) is fixedly mounted on the shaft end of the cylinder (31).
3. A remote control production line key-pressing device according to claim 2, characterized in that: The first position adjustment mechanism (5) is a sliding seat that slides in a sliding groove of the transverse profile (1), and the cylinder (31) is fastened to the sliding seat via a fastener.
4. A remote control production line key-pressing device according to claim 2, characterized in that: The transverse profile (1) is also fixed to the profile column (2) via a sliding member and a locking member, so as to achieve height adjustment of the pressing unit (3).
5. A remote control production line key-pressing device according to claim 1, characterized in that: The second position adjustment mechanism (6) comprises a front and rear adjustment plate (61), the front and rear adjustment plate (61) being connected to the transverse profile (1) via a sliding member and a locking member, a height adjustment block (62) being provided on one side of the front and rear adjustment plate (61), a fixing seat (63) being installed below the height adjustment block (62), and the detection mechanism (4) being fixed below the fixing seat (63).
6. A remote control production line key-pressing device according to claim 5, characterized in that: A longitudinal straight groove (621) is provided on the top of the height adjustment block (62), and a fastener connected to the height adjustment block (62) is provided in the longitudinal straight groove (621).
7. A remote control production line key-pressing device according to claim 5, characterized in that: A transverse straight groove (622) is also provided at the bottom of the height adjustment block (62), and a fastener connected to the fixing seat (63) is provided in the transverse straight groove (622).
8. The key-pressing device for a remote control production line according to claim 1, characterized in that: The detection mechanism (4) is a sensor, and a control unit (7) is also installed on one side of the transverse profile (1).