Electronic water pump motor stator and rotor automatic assembling device and control system

By designing the automatic assembly device and control system of the stator rotor of the electronic water pump motor, the problems of low assembly quality and low production efficiency in the existing automotive electronic water pump production process are solved, efficient and accurate assembly of the stator rotor, and the product pass rate and economic benefits are improved.

CN222547334UActive Publication Date: 2025-02-28ZHEJIANG KELI VEHICLE CONTROL SYST
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Patent Information

Application Number
CN202421101414.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-28
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing production process of automotive electronic water pumps lacks reliable and efficient assembly methods, especially in the assembly process of stator and rotor, there are problems such as low assembly quality, low production efficiency and low pass rate.

Method used

An automatic assembly device and control system for the stator rotor of the electronic water pump motor is designed. Through the assembly table and the assembly mechanism on both sides, the rotor is accurately assembled along the central axis of the stator, and the control system is used to monitor and control the assembly process to ensure accurate assembly.

Benefits of technology

It improves assembly efficiency, reduces workers' labor intensity, avoids stator rotor collisions, ensures assembly quality, improves the pass rate of factory products, and increases economic benefits.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides an electronic water pump motor stator and rotor automatic assembling device and a control system, and relates to the technical field of electronic water pump motors. The device comprises an assembly table comprising a platform and a stator base, and a first assembly mechanism movably arranged on one side of the assembly table, located at one end of the stator base and used for installing a rotor into a stator. And the second assembling mechanism is movably arranged on the other side of the assembling table, located at the other end of the stator seat and used for being matched with the first assembling mechanism to tightly assemble the rotor and the stator. During assembly, the central axes of the stator and the rotor coincide. Through cooperation of the first assembling mechanism and the second assembling mechanism, the central axes of the stator and the rotor coincide during assembling, machine assembling is achieved, manual assembling is replaced, assembling efficiency is improved, labor intensity of workers is reduced, collision of the stator and the rotor is avoided, the assembling process is correctly controlled, accurate assembling can be guaranteed, and production efficiency is improved. And the qualified rate of outgoing products is increased, and economic benefits are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic water pump motors, in particular to an automatic assembly device for stators and rotors of electronic water pump motors and a control system. Background Art

[0002] The components of the automotive electronic water pump include a rear cover, a drive circuit board, a stator, a motor housing, a rotor, a motor shaft and a water pump housing, such as the content disclosed in the Chinese utility model patent application with application announcement number CN204532856U and the name "An automotive electronic water pump". At present, although automotive electronic water pumps have a wide range of applications due to their excellent performance, they still lack reliable and efficient production processes. There are many production steps for automotive electronic water pumps, which can generally be roughly divided into processes such as rotor magnetization, stator and rotor assembly, front cover and bracket installation, bracket glue coating and program loading, socket installation and soldering, resistance welding, rear cover installation, no-load testing, and packaging. Among them, the core components of the automotive electronic water pump: the assembly of the stator and the rotor, that is, the magnetized rotor stator is installed in the hollow inner cavity of the stator and the stator and rotor are kept coaxial, which basically relies on manual assembly. The commonly used method is mainly to rely on workers to manually put the rotor into the stator, but because the magnetic steel is attached to the rotor, it is easy to cause the stator and the rotor to attract together to produce friction and damage the stator and rotor surface. At the same time, the graphite bearing on the lower end cover of the stator cannot control the speed of the rotor being placed into the stator, and when the rotor shaft is inserted into the graphite bearing on the lower end cover of the stator, the speed is too fast and the graphite bearing will be damaged, and the graphite bearing is fragile. Therefore, the existing assembly quality does not meet the process requirements, so this method is not only time-consuming and labor-intensive, but also has low production efficiency and low pass rate.

[0003] Based on this, the present utility model is proposed. Utility Model Content

[0004] The utility model aims to provide an automatic assembly device and control system for the stator and rotor of an electronic water pump motor, which can accurately assemble the rotor along the central axis of the stator at a certain speed, ensure the assembly quality, improve production efficiency and reduce labor intensity.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The utility model provides a first aspect of an automatic assembly device for the stator and rotor of an electronic water pump motor, comprising:

[0007] An assembly platform, comprising a platform and a stator seat mounted on the platform, and the stator is mounted on the stator seat;

[0008] A first assembly mechanism, movably disposed on one side of the assembly platform and located at one end of the stator seat, for assembling the rotor into the stator;

[0009] A second assembly mechanism is movably disposed on the other side of the assembly platform and located at the other end of the stator seat, and is used to cooperate with the first assembly mechanism to tightly assemble the rotor and the stator;

[0010] During assembly, the central axes of the stator and the rotor coincide.

[0011] The utility model provides a preferred solution in the first aspect, wherein the first assembly mechanism includes a first mounting frame, a first driving member and a first guide assembly arranged on the first mounting frame, a first pressure assembly fixedly connected to the first driving member and slidably connected to the first guide assembly, and a clamping assembly connected to the first pressure assembly and located between the first pressure assembly and a stator seat; the clamping assembly is used to clamp or release the rotor; the first driving member drives the first pressure assembly and the clamping assembly to move away from or close to the stator seat along the first guide assembly.

[0012] In a second aspect, the present invention provides a control system for controlling the above-mentioned electronic water pump motor stator and rotor automatic assembly device, including a control center, a first solenoid valve, a second solenoid valve, a third solenoid valve, a clamping solenoid valve, a pressure sensor and a plurality of limit sensors connected to the control center;

[0013] The first solenoid valve controls the first driving member to work or reset, the second solenoid valve controls the second driving member to work or reset, the third solenoid valve controls the third driving member to work or reset, and the clamping solenoid valve controls the clamping driving member to work or reset;

[0014] The pressure sensor is installed in the pressure block and located between the first driving member and the pressure block, senses the pressure of the first driving member on the pressure block, and feeds back the pressure data to the control center;

[0015] A plurality of limit sensors are respectively arranged at least at the upper and lower limits of the travel of the first driving member and the second driving member, sensing the travel position of each driving member, and feeding back the sensed position data to the control center;

[0016] The control center analyzes the assembly status based on the pressure data and position data, determines whether there is any abnormality, and controls the solenoid valve of the corresponding drive component to work or reset;

[0017] The alarm module is connected to the control center, and when the control center finds an abnormality, the alarm module is controlled to send an alarm signal.

[0018] Compared with the prior art, the above technical solution has the following advantages:

[0019] (1) By adopting the assembly device and control system of the utility model, the assembly efficiency is improved, the labor intensity of workers is reduced, the collision between the stator and the rotor is avoided, the assembly process is correctly controlled, the qualified rate of the factory products is improved, and the economic benefits are improved.

[0020] (2) By adopting the assembly device and control system of the utility model, the rotor can be accurately assembled along the central axis of the stator at a certain speed. This method ensures the assembly quality, improves production efficiency and reduces labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0022] Figure 1 A three-dimensional schematic diagram of an automatic assembly device for the stator and rotor of an electronic water pump motor provided by a specific embodiment of the utility model Figure 1 ;

[0023] Figure 2 A three-dimensional schematic diagram of an automatic assembly device for the stator and rotor of an electronic water pump motor provided by a specific embodiment of the utility model Figure 2 ;

[0024] Figure 3 A front view of an automatic assembly device for the stator and rotor of an electronic water pump motor provided by a specific embodiment of the utility model;

[0025] Figure 4 A left view of an automatic assembly device for stators and rotors of an electronic water pump motor provided by a specific embodiment of the utility model;

[0026] Figure 5 A top view of an automatic assembly device for the stator and rotor of an electronic water pump motor provided by a specific embodiment of the utility model;

[0027] Figure 6 A PLC electrical schematic diagram of an electronic water pump motor stator and rotor automatic assembly control device provided by a specific implementation method of the utility model;

[0028] Figure 7 The utility model provides a gas circuit wiring diagram of an electronic water pump motor stator and rotor automatic assembly control device according to a specific embodiment of the utility model.

[0029] The reference numerals are as follows:

[0030] A first assembly mechanism 100, a first driving member 110, a first cylinder 111, a first solenoid valve 112, a first guide assembly 120, a first slider 121, a first guide rail 122, a first pressure assembly 130, a first connecting plate 131, a second connecting plate 132, a third connecting plate 133, a pressure sensor 134, a pressure block 135, a first mounting frame 140, a first limit assembly 150, a first driving upper limit sensor 151, a first driving lower limit sensor 152, a first buffer assembly 160, a first buffer 161, a first buffer connecting plate 162, a clamping assembly 170, a clamping claw 171, a clamping driving member 172, a clamping cylinder 173, and a clamping solenoid valve 174;

[0031] The second assembly mechanism 200, the second driving member 210, the second cylinder 211, the second solenoid valve 212, the second guide assembly 220, the second slider 221, the second guide rail 222, the second pressure assembly 230, the receiving rod 231, the receiving platform 232, the second mounting frame 240, the second limit assembly 250, the second driving upper limit sensor 251, the second driving lower limit sensor 252, the second buffer assembly 260, the second buffer 261, and the second buffer connecting plate 262;

[0032] A third assembly mechanism 300 , a third driving member 310 , a third cylinder 311 , a third solenoid valve 312 , a third guide assembly 320 , a third slider 321 , a third guide rail 322 , a third pressure assembly 330 , and a pressure fork 331 ;

[0033] Assembly table 400, fourth driving member 410, fourth cylinder 411, fourth guide assembly 420, fourth slider 421, fourth guide rail 422, platform 431, stator seat 432, rotor seat 433, stator 434, rotor 435;

[0034] Control center 500. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] Please refer to Figures 1 to 5 shown.

[0037] Example 1

[0038] An automatic assembly device for the stator and rotor of an electronic water pump motor according to this embodiment includes:

[0039] The assembly platform 400 includes a platform 431 and a stator seat 432 mounted on the platform 431 , and a stator 434 is mounted on the stator seat 432 ;

[0040] The first assembly mechanism 100 is movably disposed on one side of the assembly platform 400 and located at one end of the stator seat 432, and is used to install the rotor 435 into the stator 434;

[0041] The second assembly mechanism 200 is movably disposed on the other side of the assembly platform 400 and located at the other end of the stator seat 432, and is used to cooperate with the first assembly mechanism 100 to tightly assemble the rotor 435 and the stator 434;

[0042] During assembly, the central axes of the stator 434 and the rotor 435 coincide. This is reflected in the positional relationship, that is, when the stator 434 installed on the stator seat 432 and the first assembly mechanism 100 grabs the rotor 435 and is ready to be installed in the stator 434, the central axes of the stator 434 and the rotor 435 coincide. In this embodiment, preferably, the central axis of the second assembly mechanism 200 during assembly also coincides with the central axis of the stator 434 to ensure the assembly effect of the second assembly mechanism 200. More preferably, the central axis of the stator seat 432 coincides with the central axis of the stator 434 to ensure that the stator 434 can coincide with the central axis of the stator seat 432 when installed on the stator seat 432, which is convenient for accurate installation and assembly.

[0043] In this embodiment, the first assembly mechanism 100 is preferably located above the assembly platform 400, and the second assembly mechanism 200 is located below the assembly platform 400, forming an upper-middle-lower structure. In other optional solutions, the first assembly mechanism 100, the assembly platform 400, and the second assembly mechanism 200 can adopt a left-middle-right / front-middle-back structure, all of which are within the protection scope of the present invention.

[0044] The assembly device of this embodiment cooperates with the first assembly mechanism 100 and the second assembly mechanism 200. During assembly, the central axes of the stator 434 and the rotor 435 coincide with each other, thereby realizing machine assembly instead of manual assembly. The assembly efficiency is improved, the labor intensity of workers is reduced, and collision between the stator and the rotor is avoided. The assembly process is correctly controlled to ensure accurate assembly, improve the qualified rate of shipped products, and improve economic benefits.

[0045] The assembly device of this embodiment can control the speed of the assembly action while realizing machine assembly, and cooperates with the second assembly mechanism 200 to avoid the phenomenon that the graphite bearing on the lower end cover of the stator cannot control the speed of the rotor being placed into the stator too fast during assembly and damages the graphite bearing, thereby ensuring the assembly quality and improving the qualified rate.

[0046] Example 2

[0047] This embodiment includes all the features of Embodiment 1, but also has the following features:

[0048] In this embodiment, the first assembly mechanism 100 includes: a first mounting frame 140, a first driving member 110 and a first guide assembly 120 disposed on the first mounting frame 140, a first pressure assembly 130 fixedly connected to the first driving member 110 and slidably connected to the first guide assembly 120, a clamping assembly 170 connected to the first pressure assembly 130 and located between the first pressure assembly 130 and the stator seat 432, a first limiting assembly 150 located at the front and rear ends of the travel of the first driving member 110, and a first buffer assembly 160 mounted on the first mounting frame 140 and located in the path of the first pressure assembly 130 sliding along the first guide assembly 120. The clamping assembly 170 is used to clamp or release the rotor 435; the first driving member 110 drives the first pressure assembly 130 and the clamping assembly 170 to move away from or close to the stator seat 432 along the first guide assembly 120, and the first limiting assembly 150 is used to limit the travel of the first driving member 110.

[0049] The first assembly mechanism 100 mentioned above, in this embodiment, adopts the following preferred solution:

[0050] As the first driving member 110 , a first cylinder 111 is used.

[0051] The clamping assembly 170 includes a clamping jaw 171 and a clamping driver 172 . The clamping driver 172 uses a clamping cylinder 173 . The clamping driver 172 controls the clamping jaw 171 to loosen or clamp.

[0052] The first pressure assembly 130 includes a pressure block 135 , a first connecting plate 131 , a second connecting plate 132 , and a third connecting plate 133 which are connected in sequence; the third connecting plate 133 is connected to the clamping assembly 170 ; and the pressure block 135 is connected to the push rod of the first cylinder 111 .

[0053] The first guide assembly 120 uses a first slider 121 and a first guide rail 122. The first slider 121 is slidably installed on the first guide rail 122. The first slider 121 is connected and fixed to the first connecting plate 131, the second connecting plate 132, and the third connecting plate 133 of the first pressure assembly 130, so that the first pressure assembly 130 can slide along the first guide rail 122.

[0054] For the first limit assembly 150, an upper limit sensor located at the uppermost end of the stroke of the first cylinder 111, i.e., a first drive upper limit sensor 151, is used, and a lower limit sensor located at the lowermost end of the stroke of the first cylinder 111, i.e., a first drive lower limit sensor 152, is used. The stroke limit of the first cylinder 111 is realized to ensure that the assembly is in place and protect the device at the same time.

[0055] The first buffer assembly 160 includes a first buffer 161 and a first buffer connecting plate 162. The first buffer connecting plate 162 is fixed to the first mounting frame 140, and the first buffer 161 is arranged on the first buffer connecting plate 162. The first cylinder 111 can buffer the rapid movement of the first slider 121 when the first cylinder 111 is rapidly descending, so that the second cylinder 111 can be stopped smoothly and the device can be protected.

[0056] In this embodiment, the second assembly mechanism 200 includes a second mounting frame 240, a second driving member 210 and a second guide assembly 220 disposed on the second mounting frame 240, a second pressure assembly 230 fixedly connected to the second driving member 210 and slidably connected to the second guide assembly 220, and a second limiting assembly 250 located at the front and rear ends of the travel of the second driving member 210. The second driving member 210 drives the second pressure assembly 230 to move away from or close to the stator seat 432 along the second guide assembly 220, and the second limiting assembly 250 is used to limit the travel of the second driving member 210.

[0057] The second assembly mechanism 200 mentioned above adopts the following preferred solution in this embodiment:

[0058] The second driving member 210 uses a second cylinder 211 .

[0059] The second pressure assembly 230 includes a receiving platform 232 connected to the second driving member 210 and a receiving rod 231 connected to the receiving platform 232. The receiving rod 231 is used to receive the pressure applied to the rotor 435 by the first pressure assembly 130 when the rotor is installed in the stator 434. The push rod of the second cylinder 211 is connected to the receiving platform 232.

[0060] The second guide assembly 220 uses a second slider 221 and a second guide rail 222 . The second slider 221 is slidably mounted on the second guide rail 222 . The second slider 221 is connected and fixed to a receiving platform 232 of the second pressure assembly 230 , so that the second pressure assembly 230 can slide along the second guide rail 222 .

[0061] For the second limit assembly 250, an upper limit sensor located at the uppermost end of the stroke of the second cylinder 211, i.e., a second drive upper limit sensor 251, is used, and a lower limit sensor located at the lowermost end of the stroke of the second cylinder 211, i.e., a second drive lower limit sensor 252, is used. The stroke limit of the second cylinder 211 is realized to ensure that the assembly is in place and protect the device at the same time.

[0062] The second buffer assembly 260 uses a second buffer 261 and a second buffer connecting plate 262. The second buffer connecting plate 262 is fixed on the second mounting frame 240, and the second buffer 261 is arranged on the second buffer connecting plate 262. Two groups of the second buffer assembly 260 are arranged in the upper and lower parts. The second cylinder 211 can buffer the rapid movement of the second slider 221 when the second cylinder 211 moves up and down quickly, so that the second cylinder 211 stops smoothly and protects the device.

[0063] Example 3

[0064] This embodiment includes all the features of Embodiment 3, but also has the following features:

[0065] The electronic water pump motor stator and rotor automatic assembly device of this embodiment further includes a third assembly mechanism 300, which is movably disposed between the first assembly mechanism 100 and the second assembly mechanism 200, and is used to press the stator 434 before the rotor 435 is assembled with the stator 434. In this embodiment, the third assembly mechanism 300 includes a third driving member 310 and a third guide assembly 320 disposed on the first mounting frame 140, and a third pressure assembly 330 fixedly connected to the third driving member 310 and slidably connected to the third guide assembly 320; the third driving member 310 drives the third pressure assembly 330 to move away from or close to the stator seat 432 along the third guide assembly 320.

[0066] The third assembly mechanism 300 mentioned above adopts the following preferred solution in this embodiment:

[0067] The third driving member 310 uses a third cylinder 311 .

[0068] The third pressure assembly 330 includes a pressure fork 331 connected to the third driving member 310 , and is used to press the stator 434 before the rotor 435 is assembled with the stator 434 . The push rod of the third cylinder 311 is connected to the pressure fork 331 .

[0069] The third guide assembly 320 uses a third slider 321 and a third guide rail 322. The third slider 321 is slidably mounted on the third guide rail 322. The third slider 321 is connected and fixed to the pressure fork 331 of the third pressure assembly 330, so that the third pressure assembly 330 can slide along the third guide rail 322. In this embodiment, the third guide rail 322 and the first guide rail 122 can be used as one.

[0070] The assembly platform 400 includes a platform 431, a stator seat 432, a rotor seat 433, a stator 434, and a rotor 435. The following components are also provided: a fourth driving member 410, which may be a fourth cylinder 411. A fourth guide assembly 420, which may be a fourth slider 421 and a fourth guide rail 422.

[0071] For the electronic water pump motor stator and rotor automatic assembly device of this embodiment, a control system is provided for controlling the electronic water pump motor stator and rotor automatic assembly device given in the embodiment, please refer to Figure 6 and Figure 7 , including a control center 500, a first solenoid valve 112, a second solenoid valve 212, a third solenoid valve 312, a clamping solenoid valve 174, a pressure sensor 134 and a plurality of limit sensors connected to the control center 500, namely a first drive upper limit sensor 151, a first drive lower limit sensor 152, a second drive upper limit sensor 251, and a second drive lower limit sensor 252. The first solenoid valve 112 controls the first drive member 110 to work or reset, the second solenoid valve 212 controls the second drive member 210 to work or reset, the second solenoid valve 212 controls the third drive member 310 to work or reset, and the clamping solenoid valve 174 controls the clamping drive member 172 to work or reset; the pressure sensor 134 is installed in the pressure block 135 and is located between the first drive member 110 and the pressure block 135, senses the pressure of the first drive member 110 on the pressure block 135, and feeds back the pressure data to the control center 500; the first drive upper limit sensor 151, the first drive lower limit sensor 152, the second drive upper limit sensor 251, and the second drive lower limit sensor 252. The lower limit sensor 152, the second upper limit sensor 251 and the second lower limit sensor 252 are respectively arranged at the upper and lower limits of the stroke of the first driving member 110 and the second driving member 210, to sense the stroke position of each driving member, and feed back the sensed position data to the control center 500; the control center 500 analyzes the assembly status according to the pressure data and the position data, determines whether there is an abnormality, and controls the solenoid valve of the corresponding driving member to work or reset; the alarm module is connected to the control center 500, and controls the alarm module to send an alarm signal when the control center 500 determines that an abnormality is found.

[0072] Please refer to Figure 6 In this embodiment, the control center 500 adopts a PLC control center. In this embodiment, the more specific control process is as follows:

[0073] The worker puts the stator 434 into the stator seat 432, and then puts the upper end shaft of the rotor 435 into the position of the clamping claw 171, and then presses the start button. At this time, the third solenoid valve 312 controlling the third cylinder 311 receives a signal from the PLC and is energized. The third cylinder 311 is ventilated to press the stator 434. Similarly, the clamping claw 171 of the clamping cylinder 173 clamps the rotor 435. After a certain delay, the PLC control center controls the second solenoid valve 212 of the second cylinder 211 to receive a signal from the PLC and is energized. The second cylinder 211 is ventilated to move. After the receiving rod 231 moves upward for a certain displacement, the first cylinder 111 drives the first connecting plate 131, the second connecting plate 132, the third connecting plate 133, and the clamping cylinder 173 connected thereto to move downward together, inserting the rotor 435 clamped by the clamping claw 171 into the stator 434. During the insertion process, the lower end shaft of the rotor 435 contacts and presses against the receiving rod 231 (the lower end shaft of the rotor 435 contacts the receiving rod 231 connected to the second cylinder 211, and the second cylinder 211 moves the receiving rod 231 slowly downward), and the pressure is transmitted. After the sensor 143 senses a certain force value signal and transmits it to the PLC, the second solenoid valve 212 controlling the second cylinder 211 is energized, the second cylinder 211 is ventilated, and the receiving rod 231 moves down slowly, and the second cylinder 211 returns to its original position. At the same time, the action of the first cylinder 11 also drives the first connecting plate 131, the second connecting plate 132, the third connecting plate 133, and the clamping cylinder 173 connected thereto to move down together, inserting the rotor clamped by the clamp 171 into the stator 434. At this time, the pressure sensor 143 senses a certain force signal again and transmits it to the PLC. LC (rotor lower end bearing gear and lower end cover bearing are pressed), and the first limit drive limit sensor 152 of the first cylinder 111 senses the position signal and transmits it to PLC. The two signals are transmitted to the PLC control center to send out a qualified signal. On the contrary, if the PLC control center only receives one signal or no signal, it sends out an alarm signal. At this time, the clamping solenoid valve 174 of the clamping cylinder 173 receives the power-off signal from the PLC, and the clamping cylinder 173 is deflated and released. Then the first cylinder 11 returns to its position, the pressing cylinder is released, and the whole process ends. The assembly efficiency is improved by using this device, the labor intensity of workers is reduced, the collision of stator and rotor is avoided, the assembly process is correctly controlled, the qualified rate of factory products is improved, and the economic benefits are increased. The above is a detailed introduction to an automatic assembly device and control system for stator and rotor of an electronic water pump motor provided by the present application. This article uses specific examples to explain the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method and core idea of ​​the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made to the present application without departing from the principles of the present application, and these improvements and modifications also fall within the scope of protection of the claims of the present application.

Claims

1. Automatic assembly device for stator and rotor of electronic water pump motor, characterized in that: include: An assembly platform (400) includes a platform (431) and a stator seat (432) mounted on the platform (431), and a stator (434) is mounted on the stator seat (432); A first assembly mechanism (100) is movably disposed on one side of the assembly platform (400) and located at one end of the stator seat (432), and is used to install the rotor (435) into the stator (434); A second assembly mechanism (200) is movably disposed on the other side of the assembly platform (400) and located at the other end of the stator seat (432), and is used to cooperate with the first assembly mechanism (100) to tightly assemble the rotor (435) and the stator (434); During assembly, the central axes of the stator (434) and the rotor (435) coincide with each other; The first assembly mechanism (100) comprises a first mounting frame (140), a first driving member (110) and a first guide assembly (120) arranged on the first mounting frame (140), a first pressure assembly (130) fixedly connected to the first driving member (110) and slidably connected to the first guide assembly (120), and a clamping assembly (170) connected to the first pressure assembly (130) and located between the first pressure assembly (130) and the stator seat (432); the clamping assembly (170) is used to clamp or release the rotor (435); the first driving member (110) drives the first pressure assembly (130) and the clamping assembly (170) to move along the first guide assembly (120 away from or close to the stator seat (432); The second assembly mechanism (200) comprises a second mounting frame (240), a second driving member (210) and a second guide assembly (220) arranged on the second mounting frame (240), and a second pressure assembly (230) fixedly connected to the second driving member (210) and slidably connected to the second guide assembly (220); the second driving member (210) drives the second pressure assembly (230) to move along the second guide assembly (220) away from or close to the stator seat (432); The clamping assembly (170) comprises a clamping jaw (171) and a clamping driving member (172); the clamping driving member (172) controls the clamping jaw (171) to loosen or clamp; The first pressure assembly (130) comprises a pressure block (135), a first connecting plate (131), a second connecting plate (132), and a third connecting plate (133) which are connected in sequence; the third connecting plate (133) is connected to the clamping assembly (170); and the pressure block (135) is connected to the first driving member (110).

2. The electronic water pump motor stator and rotor automatic assembly device according to claim 1 is characterized in that: The first assembly mechanism (100) further includes A first limiting assembly (150), located at the front end and the rear end of the travel of the first driving member (110), and used for limiting the travel of the first driving member (110); The first buffer component (160) is installed on the first mounting frame (140), and the first buffer component (160) is located in the path where the first pressure component (130) slides along the first guide component (120).

3. The electronic water pump motor stator and rotor automatic assembly device according to claim 1 is characterized in that: The second pressure-applying assembly (230) comprises a receiving platform (232) connected to the second driving member (210), and a receiving rod (231) connected to the receiving platform (232); the receiving rod (231) is used to receive the pressure applied to the rotor (435) by the first pressure-applying assembly (130) when the rotor is installed into the stator (434).

4. The electronic water pump motor stator and rotor automatic assembly device according to claim 1, characterized in that: The second assembly mechanism (200) further comprises a second limiting assembly (250) located at the front and rear ends of the travel of the second driving member (210) and used for limiting the travel of the second driving member (210).

5. The electronic water pump motor stator and rotor automatic assembly device according to claim 1, characterized in that: It also includes a third assembly mechanism (300) which is movably arranged between the first assembly mechanism (100) and the second assembly mechanism (200) and is used to press the stator (434) before the rotor (435) and the stator (434) are assembled.

6. The electronic water pump motor stator and rotor automatic assembly device according to claim 5, characterized in that: The third assembly mechanism (300) comprises a third driving member (310) and a third guide assembly (320) arranged on the first mounting frame (140), and a third pressure assembly (330) fixedly connected to the third driving member (310) and slidably connected to the third guide assembly (320); the third driving member (310) drives the third pressure assembly (330) to move along the third guide assembly (320) away from or close to the stator seat (432).

7. A control system for controlling the automatic assembly device for the stator and rotor of an electronic water pump motor according to any one of claims 1 to 6, characterized in that: It comprises a control center (500), a first solenoid valve (112) connected to the control center (500), a second solenoid valve (212), a third solenoid valve (312), a clamping solenoid valve (174), a pressure sensor (134), and a plurality of limit sensors; The first solenoid valve (112) controls the first driving member (110) to work or reset, the second solenoid valve (212) controls the second driving member (210) to work or reset, the second solenoid valve (212) controls the third driving member (310) to work or reset, and the clamping solenoid valve (174) controls the clamping driving member (172) to work or reset; The pressure sensor (134) is installed in the pressure block (135) and is located between the first driving member (110) and the pressure block (135), sensing the pressure of the first driving member (110) on the pressure block (135), and feeding back the pressure data to the control center (500); The plurality of limit sensors are at least respectively arranged at the upper and lower limits of the travel of the first driving member (110) and the second driving member (210), sense the travel position of each driving member, and feed back the sensed position data to the control center (500); The control center (500) analyzes the assembly status according to the pressure data and the position data, determines whether there is an abnormality, and controls the solenoid valve of the corresponding driving component to work or reset; The alarm module is connected to the control center (500), and controls the alarm module to send an alarm signal when the control center (500) finds an abnormality.

Citation Information

Patent Citations

  • Automotive electronics water pump

    CN204532856U