Fixture equipment for loading plates into furnace
By designing automated plate-loading and furnace fixture equipment, using sliding components, hoisting components, robots and plate pressing mechanisms, the deviation and inefficiency caused by manual operation in the prior art are solved, and high-precision and high-efficiency parts conveying and welding are achieved.
Patent Information
- Application Number
- CN202420726170.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing PCB board assembly and welding mainly relies on manual operations, resulting in large deviations, causing electronic components to wear during assembly and welding, with small output, low efficiency, and personal safety risks.
A plate-loading furnace fixing equipment is designed, including a frame, plate-loading mechanism, furnace fixing, robot and lifting mechanism. The sliding feed and lifting fixing of the plate-loading mechanism is realized through sliding components and lifting components. The robot and plate-pressing mechanism are used for the positioning and clamping of parts, improving the accuracy and stability of the conveying and welding of parts.
Through automated plate-loading and furnace fixture equipment, the accuracy and efficiency of parts conveying and assembly are improved, the deviation of manual operation is reduced, the stability and output of welding are improved, and the potential for personal safety is reduced.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation, in particular to a plate loading and furnace feeding fixture device. Background Art
[0002] With the improvement of living standards, automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical care, services and family. The use of automation technology can not only liberate people from heavy physical labor, some mental labor and harsh and dangerous working environments, but also expand the functions of human organs, greatly improve labor productivity, and enhance human ability to understand and transform the world. Large-scale complete equipment in the automation system, also known as automation equipment. It refers to the process in which a machine or device automatically operates or controls according to the prescribed procedures or instructions without human intervention.
[0003] The board, also known as the printed circuit board, is an important electronic component, a support for electronic components, and a carrier for the electrical connection of electronic components. Before the printed circuit board is used, it is necessary to insert electronic components on it and then perform wave soldering. After the wave soldering is completed, the material can be unloaded. When it is sent to the wave soldering equipment, the PCB board needs to be loaded into the county and then sent for wave soldering. The existing manual board installation has certain deviations, resulting in certain wear and tear on electronic components during assembly and welding, and the output is small and the efficiency is low, which poses certain risks to personal safety. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a board loading and furnace fixture equipment, which solves the problem that the existing PCB board assembly and welding are all done by manual board loading with certain deviations, resulting in certain wear and tear on electronic components during assembly and welding, and low output, low efficiency, and certain hidden dangers to personal safety.
[0005] The technical scheme adopted by the utility model is: it includes a frame, a plate entry mechanism, a furnace jig, a robot, and a lifting mechanism. A sliding component is provided at the bottom of the plate entry mechanism, and a lifting component is provided on the sliding component. The sliding component and the lifting component are arranged on the frame and mounted on the plate entry mechanism; one end of the furnace jig is connected to the plate entry mechanism, and a pressing plate mechanism is provided on both sides of the furnace jig, and the pressing plate mechanism presses and fixes the two ends of the furnace jig; one end of the robot is mounted on the frame and is located on one side of the plate entry mechanism, and the robot includes a transfer machine and a material taking machine, and the transfer machine includes a driving motor, a transfer driving seat arranged on the driving motor, a first driving swing arm arranged on the transfer driving seat, and a second driving swing arm connected to the first driving swing arm; the material taking machine includes a positioning cylinder and a clamping claw cylinder; one end of the lifting mechanism is mounted on the frame and is located on one side of the furnace jig, and the lifting mechanism lifts and moves the furnace jig.
[0006] A further improvement to the above solution is that a load-bearing member is provided at the bottom of the frame, a sliding member is provided on one side of the load-bearing member, and the sliding member is a universal wheel.
[0007] A further improvement to the above solution is that the sliding assembly is arranged on both sides of the plate entry mechanism and is provided with an adjustment assembly, and the adjustment assembly adjusts the sliding assembly.
[0008] A further improvement to the above scheme is that the sliding assembly includes a linear sliding assembly and a translational sliding assembly, and the lifting assembly is arranged between the linear sliding assembly and the translational sliding assembly. The linear sliding assembly and the translational sliding assembly facilitate the translational sliding and direct sliding of the plate entry mechanism and the lifting and fixing through the lifting mechanism.
[0009] A further improvement to the above scheme is that the jacking components are provided in multiple groups, and the multiple groups of jacking components are arranged on the plate entry mechanism and the furnace passing jig, and the furnace passing jig and the plate entry mechanism are lifted and fixed.
[0010] A further improvement to the above scheme is that the clamping cylinder is provided with a clamping groove, the clamping groove is provided with a clamping slider, the clamping slider is provided with a clamping transmission seat, the clamping transmission seat is provided with a clamping claw, and one end of the clamping cylinder drives the clamping transmission seat to drive the clamping claw to slide relatively along the clamping groove through the clamping slider.
[0011] A further improvement to the above scheme is that the pressure plate mechanism includes a pressure plate bracket and a pressure plate positioning piece arranged on the pressure plate bracket, the pressure plate bracket is provided with a lifting cylinder and a hinge for connecting the furnace jig and the pressure plate positioning piece; connecting shafts are provided at both ends of the hinge, and the pressure plate bracket is provided with a movable groove, one end of the lifting cylinder drives the hinge, and movably positions the pressure plate positioning piece along the movable groove in the direction of the furnace jig.
[0012] A further improvement to the above scheme is that a driving shaft is provided on the transfer drive seat, and one end of the driving shaft is connected with an adjusting nut and a fixing nut; one end of the adjusting nut is used to adjust the driving shaft, one end of the first driving swing arm is connected to the driving shaft and adjusted through the adjusting nut, and the fixing nut locks and fixes the adjusting nut.
[0013] A further improvement to the above scheme is that the clamping cylinder is provided with a clamping groove, the clamping groove is provided with a clamping slider, the clamping slider is provided with a clamping transmission seat, the clamping transmission seat is provided with a clamping claw, and one end of the clamping cylinder drives the clamping transmission seat to drive the clamping claw to slide relatively along the clamping groove through the clamping slider.
[0014] A further improvement to the above scheme is that the positioning cylinder is arranged on the clamping claw cylinder and is provided with multiple driving rods, and the multiple driving rods are provided with driving blocks and positioning members. The driving blocks are used to drive the rods for adjusting and positioning, and the positioning members position the clamping claws.
[0015] The beneficial effects of the utility model are:
[0016] Compared with the existing furnace-entering jig, the utility model facilitates sliding feeding of the plate-entering machine through the sliding assembly, and the sliding assembly is provided with a jacking assembly, and the jacking assembly is arranged between the furnace-passing jig and the plate-entering mechanism, and the plate-entering mechanism is facilitated to jack and fix the parts to be conveyed to the furnace-passing jig through the jacking assembly, thereby improving the conveying and assembly accuracy of the parts, and the two sides of the furnace-passing jig are provided with a pressing plate mechanism and a pressing plate positioning piece, which facilitates the pressing and positioning of the two ends of the furnace-passing jig, and facilitates the fixed conveying and improving the stability of the clamping by the plate-entering mechanism and the robot, and the first driving swing arm and the second driving swing arm on the robot facilitate the all-round movement of the clamping cylinder and the positioning cylinder, so that the clamping cylinder is convenient for clamping the parts on the furnace-passing jig without restriction, and the furnace-passing jig is provided with a clamping groove, thereby improving the clamping accuracy of the clamping cylinder, and the positioning cylinder facilitates the positioning of the clamping cylinder, thereby improving the clamping accuracy and preventing damage to parts, and has strong practicality and good application prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of the fixture device for loading plates into a furnace according to the utility model;
[0018] Figure 2 It is a structural schematic diagram of the plate entry mechanism of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the furnace fixture of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the robot of the utility model;
[0021] Figure 5 This is a structural diagram of the utility model reclaiming machine
[0022] Description of reference numerals: frame 1, load-bearing member 11, sliding member 12;
[0023] The plate entry mechanism 2, the sliding assembly 21, the linear sliding assembly 211, the translation sliding assembly 212, the lifting assembly 22, and the adjusting assembly 23;
[0024] The furnace fixture 3, the pressing plate mechanism 31, the pressing plate bracket 311, the pressing plate positioning member 312, the lifting cylinder 313, the hinge 314, the connecting shaft 315, the movable groove 316, the fixture groove 32, and the clamping groove 33;
[0025] Robot 4, transfer machine 41, drive motor 411, transfer drive seat 412, first drive swing arm 413, second drive swing arm 414, drive shaft 415, adjustment nut 416, fixing nut 417, material taking machine 42, positioning cylinder 43, clamping claw cylinder 44, clamping slide 441, clamping slide block 442, clamping transmission seat 443, clamping claw 444, drive rod 431, drive block 432, positioning member 433;
[0026] Lifting mechanism 5. DETAILED DESCRIPTION
[0027] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0028] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0030] like Figure 1-5As shown, a plate loading and furnace entering jig device of the utility model comprises a frame 1, a plate entry mechanism 2, a furnace passing jig 3, a robot 4, and a lifting mechanism 5. A sliding assembly 21 is provided at the bottom of the plate entry mechanism 2, and a lifting assembly 22 is provided on the sliding assembly 21. The sliding assembly 21 and the lifting assembly 22 are arranged on the frame 1 and mounted on the plate entry mechanism 2; one end of the furnace passing jig 3 is connected to the plate entry mechanism 2, and a pressing plate mechanism 31 is provided on both sides of the furnace passing jig 3. The pressing plate mechanism 31 presses and fixes the two ends of the furnace passing jig 3, and one end of the robot 4 is mounted on the frame 1. The robot 4 is mounted on the frame 1 and is located on one side of the plate entry mechanism 2. The robot 4 includes a transfer machine 41 and a material-grabbing machine 42. The transfer machine 41 includes a driving motor 411, a transfer drive seat 412 arranged on the driving motor 411, a first driving swing arm 413 arranged on the transfer drive seat 412, and a second driving swing arm 414 connected to the first driving swing arm 413; the material-grabbing machine 42 includes a positioning cylinder 43 and a clamping cylinder 44; one end of the lifting mechanism 5 is mounted on the frame 1 and is located on one side of the furnace fixture 3, and the lifting mechanism 5 lifts and moves the furnace fixture 3.
[0031] like Figure 1 As shown, a load-bearing member 11 is provided at the bottom of the frame 1, and a sliding member 12 is provided on one side of the load-bearing member 11. The sliding member 12 is a universal wheel. In this embodiment, the load-bearing capacity of the frame 1 is enhanced by the load-bearing member 11, which facilitates the smooth operation of the assembled equipment and improves the assembly accuracy of the equipment. In addition, a sliding member 12 is provided on one side of the load-bearing member 11 to facilitate the movement of the frame 1, which has good practicality.
[0032] like Figure 2 As shown, the sliding assembly 21 is arranged on both sides of the plate entry mechanism 2 and is provided with an adjusting assembly 23, and the adjusting assembly 23 is used to adjust the sliding assembly 21. In this embodiment, the plate entry mechanism 2 is driven to slide by the sliding assembly 21 to facilitate feeding, and the sliding assembly 21 is provided with an adjusting assembly 23. The plate entry mechanism 2 is adjusted by the adjusting assembly 23, which facilitates the feeding of parts of different models and sizes toward the plate entry mechanism 2, thereby improving the practicality of the plate entry mechanism 2.
[0033] The sliding assembly 21 includes a linear sliding assembly 211 and a translational sliding assembly 212, and the lifting assembly 22 is arranged between the linear sliding assembly 211 and the translational sliding assembly 212. The linear sliding assembly 211 and the translational sliding assembly 212 facilitate the plate entry mechanism 2 to slide in translation and directly slide and to be lifted and fixed by the lifting mechanism. In this embodiment, the sliding assembly 21 facilitates the plate entry mechanism 2 to slide on the frame 1, and the sliding assembly 21 is a linear sliding assembly 211 and a translational sliding assembly 212, which facilitates the plate entry mechanism 2 to slide in translation when feeding, thereby improving the feeding accuracy. The linear sliding assembly 211 facilitates the plate entry mechanism 2 to carry parts to the furnace fixture 3 for welding, thereby improving the compatibility between the plate entry mechanism 2 and the furnace fixture 3, and the lifting assembly 22 facilitates the furnace fixture 3 and the plate entry mechanism 2 to be lifted and adjusted to different heights, thereby facilitating the assembly of different parts, thereby improving practicality and assembly welding accuracy.
[0034] like Figure 3 As shown, the furnace jig 3 is provided with a plurality of groups of jig slots 32 , and clamping slots 33 are provided between the plurality of groups of jig slots 32 . In this embodiment, the jig slots 32 are used to facilitate the placement and welding of parts, and the jig slots 32 are provided with clamping slots 33 to facilitate the transportation of the furnace jig 3 .
[0035] The pressing plate mechanism 31 includes a pressing plate bracket 311 and a pressing plate positioning member 312 arranged on the pressing plate bracket 311. The pressing plate bracket 311 is provided with a lifting cylinder 313 and a hinge 314 for connecting the furnace jig 3 and the pressing plate positioning member 312; both ends of the hinge 314 are provided with connecting shafts 315, and the pressing plate bracket 311 is provided with a movable groove 316. One end of the lifting cylinder 313 drives the hinge 314 and moves the pressing plate positioning member 312 toward the furnace jig 3 along the movable groove 316. In this embodiment, the pressing plate mechanism 31 is arranged on both sides of the furnace jig 3, and the pressing plate positioning member 312 is provided on the pressing plate mechanism 31 to facilitate the positioning and fixing of the furnace jig 3, facilitate the positioning of the plate feeding mechanism 2 when conveying toward the furnace jig 3, improve the conveying accuracy, and facilitate the welding and assembly of the furnace jig 3. The clamping accuracy can be further improved through the pressing plate positioning member 312 to prevent loss.
[0036] like Figure 4As shown, a driving shaft 415 is provided on the transfer driving seat 412, and one end of the driving shaft 415 is connected with an adjusting nut 416 and a fixing nut 417. One end of the first driving swing arm 413 is connected to the driving shaft 415 and is adjusted through the adjusting nut 416, and the fixing nut 417 locks and fixes the adjusting nut 416. In this embodiment, the driving shaft 415 is used to facilitate the connectivity between the transfer driving seat 412 and the first driving swing arm 413, and the driving shaft 415 is also provided with a fixing nut 417 and an adjusting nut 416. The fixing nut 417 and the adjusting nut 416 facilitate the adjustment and fixation of the driving shaft 415, the adjustment and fixation of the first driving swing arm 413 and the robot 4, and the driving swing is facilitated to improve the practicality of the gripper cylinder 44 and the positioning cylinder 43.
[0037] like Figure 5 As shown, the clamping cylinder 44 is provided with a clamping groove 441, the clamping groove 441 is provided with a clamping slider 442, the clamping slider 442 is provided with a clamping transmission seat 443, and the clamping transmission seat 443 is provided with a clamping claw 444. One end of the clamping cylinder 44 drives the clamping transmission seat 443 to drive the clamping claw 444 to slide relatively along the clamping groove 441 through the clamping slider 442. In this embodiment, the clamping transmission seat 443, the clamping groove 441 and the clamping slider 442 are used to facilitate the stability of the clamping of the clamping claw 444, and the practicality is strong.
[0038] The positioning cylinder 43 is arranged on the clamping cylinder 44 and is provided with a plurality of driving rods 431. The plurality of driving rods 431 are provided with a driving block 432 and a positioning member 433. The driving block 432 is used to adjust and position the driving rod 431, and the positioning member positions the clamping jaw 444. In this embodiment, the positioning cylinder 43 is used to facilitate positioning of the clamping cylinder 44 and improve the clamping accuracy of the clamping jaw cylinder 44. The positioning cylinder 43 is provided with a driving rod 431 and a driving block 432 to facilitate driving the positioning member 433 to move, so that the positioning member 433 can move with the clamping jaw cylinder 44, which has good practicality.
[0039] The utility model comprises a frame 1, a plate-entering mechanism 2, a furnace-passing jig 3, a robot 4, and a lifting mechanism 5. The bottom of the plate-entering mechanism 2 is provided with a sliding component 21, and the sliding component 21 is provided with a lifting component 22. The sliding component 21 and the lifting component 22 are arranged on the frame 1 and mounted on the plate-entering mechanism 2; one end of the furnace-passing jig 3 is connected to the plate-entering mechanism 2, and both sides of the furnace-passing jig 3 are provided with a pressing plate mechanism 31, and the pressing plate mechanism 31 presses and fixes the two ends of the furnace-passing jig 3. One end of the robot 4 is mounted The robot 4 is on the frame 1 and located on one side of the plate entry mechanism 2. The robot 4 includes a transfer machine 41 and a material taking machine 42. The transfer machine 41 includes a drive motor 411, a transfer drive seat 412 arranged on the drive motor 411, a first drive swing arm 413 arranged on the transfer drive seat 412, and a second drive swing arm 414 connected to the first drive swing arm 413; the material taking machine 42 includes a positioning cylinder 43 and a clamping claw cylinder 44; one end of the lifting mechanism 5 is mounted on the frame 1 and located on one side of the furnace fixture 3, and the lifting mechanism 5 is The lowering mechanism 5 lifts and lowers the furnace jig 3, and the sliding assembly 21 facilitates the sliding feeding of the plate entry mechanism 2, and the sliding assembly 21 is provided with a lifting assembly 22, and the lifting assembly 22 is arranged between the furnace jig 3 and the plate entry mechanism 2, and the plate entry mechanism 2 is facilitated to lift and fix the parts to the furnace jig 3 through the lifting assembly 22, so as to improve the conveying and assembly accuracy of the parts, and the two sides of the furnace jig 3 are provided with a pressing plate mechanism 31 and a pressing plate positioning member 312, which are convenient for pressing and positioning the two ends of the furnace jig 3, so as to facilitate the plate entry mechanism 2 and the robot 4 for fixed transportation and improved clamping stability, and the first driving swing arm 413 and the second driving swing arm 414 on the robot 4 are convenient for the clamping cylinder and the positioning cylinder 43 to move in all directions, so that the clamping cylinder can clamp the parts on the furnace fixture 3 without restriction, and the furnace fixture 3 is provided with a clamping groove 33, thereby improving the clamping accuracy of the clamping cylinder, and the positioning cylinder 43 is convenient for positioning the clamping cylinder, improving the clamping accuracy, preventing parts from being damaged, and having strong practicality and good application prospects.
[0040] The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A plate loading fixture device, characterized in that: Including rack; A plate entry mechanism, wherein a sliding assembly is provided at the bottom of the plate entry mechanism, a lifting assembly is provided on the sliding assembly, and the sliding assembly and the lifting assembly are arranged on a frame and mounted on the plate entry mechanism; A furnace jig, one end of which is connected to the plate entry mechanism, and two sides of the furnace jig are provided with a pressing plate mechanism, which presses and fixes the two ends of the furnace jig; A robot, one end of which is mounted on a frame and located on one side of a plate-entering mechanism, the robot comprising a transfer machine and a material-retrieving machine, the transfer machine comprising a drive motor, a transfer drive seat arranged on the drive motor, a first drive swing arm arranged on the transfer drive seat, and a second drive swing arm connected to the first drive swing arm; the material-retrieving machine comprising a positioning cylinder and a gripper cylinder; A lifting mechanism, one end of which is mounted on a frame and located at one side of the furnace fixture, and the lifting mechanism lifts and moves the furnace fixture.
2. The plate loading and furnace jig device according to claim 1 is characterized in that: A load-bearing member is arranged at the bottom of the frame, a sliding member is arranged on one side of the load-bearing member, and the sliding member is a universal wheel.
3. The plate loading and furnace jig device according to claim 1 is characterized in that: The sliding assembly is arranged on both sides of the plate entry mechanism and is provided with an adjusting assembly, and the adjusting assembly is used to adjust the sliding assembly.
4. The plate loading and furnace jig device according to claim 3 is characterized in that: The sliding assembly includes a linear sliding assembly and a translation sliding assembly, and the lifting assembly is arranged between the linear sliding assembly and the translation sliding assembly. The linear sliding assembly and the translation sliding assembly facilitate the translational sliding and direct sliding of the plate entry mechanism and the lifting and fixing through the lifting mechanism.
5. The plate loading and furnace jig device according to claim 1 is characterized in that: The jacking components are provided in multiple groups, and the multiple groups of jacking components are arranged on the plate entry mechanism and the furnace passing fixture, and jack up and fix the furnace passing fixture and the plate entry mechanism.
6. The plate loading and furnace jig device according to claim 5 is characterized in that: The furnace passing jig is provided with a plurality of groups of jig grooves, and clamping grooves are provided between the plurality of groups of jig grooves.
7. The plate loading and furnace jig device according to claim 6 is characterized in that: The pressing plate mechanism includes a pressing plate bracket and a pressing plate positioning piece arranged on the pressing plate bracket, the pressing plate bracket is provided with a lifting cylinder and a hinge for connecting the furnace jig and the pressing plate positioning piece; connecting shafts are provided at both ends of the hinge, and the pressing plate bracket is provided with a movable groove, one end of the lifting cylinder drives the hinge, and movably positions the pressing plate positioning piece along the movable groove in the direction of the furnace jig.
8. The plate loading and furnace jig device according to claim 1 is characterized in that: The transfer drive seat is provided with a driving shaft, and one end of the driving shaft is connected with an adjusting nut and a fixing nut; one end of the adjusting nut is used to adjust the driving shaft, one end of the first driving swing arm is connected to the driving shaft and is adjusted through the adjusting nut, and the fixing nut is used to lock and fix the adjusting nut.
9. The plate loading and furnace jig device according to claim 1 is characterized in that: The clamping cylinder is provided with a clamping groove, the clamping groove is provided with a clamping slider, the clamping slider is provided with a clamping transmission seat, the clamping transmission seat is provided with a clamping claw, and one end of the clamping cylinder drives the clamping transmission seat to drive the clamping claw to slide relatively along the clamping groove through the clamping slider.
10. The plate loading and furnace jig device according to claim 9 is characterized in that: The positioning cylinder is arranged on the clamping jaw cylinder and is provided with a plurality of driving rods, and the plurality of driving rods are provided with driving blocks and positioning members. The driving blocks are used for driving the rods to adjust and position, and the positioning members are used to position the clamping jaws.
Citation Information
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