Efficient automatic separator
By designing a swing spraying mechanism in the automatic separator, the problem of low flue gas separation efficiency caused by the fixed spray range of the traditional spray structure is solved, and a more efficient and comprehensive flue gas separation effect is achieved.
Patent Information
- Application Number
- CN202421168223.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The traditional spray structure is fixed during the flue gas washing process, resulting in insufficient phosphoric acid residue in the flue gas and difficulty in handling corrosive substances.
An efficient automatic separator is designed, using a swing spraying mechanism, which drives the connecting frame and slide block through the motor to drive the motor to move, push the nozzle to swing reciprocatingly, increase the spray range of the separation solvent, and achieve more comprehensive smoke separation.
Through the design of the swing spraying mechanism, the phosphoric acid separation efficiency in the flue gas is significantly improved, the residue is reduced, and the processing capacity of the separator is improved, solving the problem of inefficiency caused by the fixed spray range in traditional structures.
Smart Images

Figure CN222550117U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field related to phosphoric acid concentration, in particular to a high-efficiency automatic separator. Background Art
[0002] The process principle and method of concentration The phosphoric acid produced by the dihydrate method has a mass fraction of only 20% to 24% P2O5. When producing heavy calcium, the mass fraction of phosphoric acid is required to be above 45% P2O5, so the dilute phosphoric acid must be concentrated. The concentration of phosphoric acid is considered to be a difficult operation. This is because wet-process phosphoric acid contains about 2% H2SO4 and about 2% H2SiF6 (in terms of F), which are highly corrosive. At the same time, during the heating and concentration process, impurities in the dilute phosphoric acid that are already in a supersaturated or saturated state precipitate as the concentration of phosphoric acid continues to increase and deposit on the surface of the vessel wall. In addition, there is also the problem of handling waste gas during the concentration process. The methods for concentrating phosphoric acid can be divided into two categories based on their heating methods, namely direct heating and indirect heating evaporation.
[0003] In the prior art, a separator is usually used to achieve heating and concentration of dilute phosphoric acid. A spray structure is also arranged inside the separator to wash the flue gas after separation and reduce the phosphorus content in the exhaust gas. However, the traditional spray structure is usually fixed and has a fixed spray range, which is not sufficient for spraying and washing the flue gas. Utility Model Content
[0004] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a high-efficiency automatic separator.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an efficient automatic separator, comprising a concentration evaporation tank, a first connecting pipe, a separator body, a second connecting pipe, a mist separation tank, a liquid inlet and a swing spraying mechanism, wherein the separator body is arranged on the right side of the concentration evaporation tank, and the concentration evaporation tank is connected to the separator body through the first connecting pipe, a mist separation tank is arranged on the right side of the separator body, and the separator body is connected to the mist separation tank through the second connecting pipe, a liquid inlet is arranged in the middle of the top of the mist separation tank, and a swing spraying mechanism is arranged on the upper side of the mist separation tank The swing spraying mechanism comprises a motor, a sliding frame, a transmission assembly, a pushing rod, a nozzle, a bellows, a fixing seat and a spring. A motor is arranged on the right side of the top of the mist separation tank. A mounting plate is arranged on the upper end of the interior of the mist separation tank, and a sliding frame is arranged on the right side of the top of the mounting plate. A transmission assembly is arranged on the upper end of the sliding frame, and the bottom end of the transmission assembly is connected to the pushing rod. A nozzle is rotatably connected to the middle part of the mounting plate, and the nozzle is connected to the liquid inlet through a bellows. A fixing seat is arranged on the left side of the top of the mounting plate, and the fixing seat is connected to the upper end of the nozzle through a spring.
[0006] Preferably, the transmission assembly includes a driving gear, a guide gear, a connecting frame and a sliding block. The output shaft of the motor passes through the mist separation tank and is connected to the driving gear. The rear side of the top of the mist separation tank is rotatably connected to the guide gear, and the driving gear is meshed with the guide gear. The bottom end of the driving gear is connected to the connecting frame. A sliding block is provided at the bottom end of the connecting frame, and the sliding block is slidably matched with the sliding frame. The bottom end of the sliding block is connected to the push rod.
[0007] Preferably, a protruding column is arranged on the outer side of the bottom end of the driving gear, a sliding groove is arranged on the middle part of the connecting frame, and the driving gear is slidably matched with the sliding groove on the middle part of the connecting frame through the protruding column.
[0008] Preferably, the sliding frame is composed of two groups of fixed frames, and there is a gap between the two groups of fixed frames, and the sliding block is engaged in the gap between the sliding frames.
[0009] Preferably, the push rod is in the shape of a long rod, and the push rod passes through the gap on the left side of the sliding frame.
[0010] Preferably, the left side of the push rod is covered with a rubber film, and the push rod is horizontally opposite to the upper end of the nozzle.
[0011] Preferably, the lower end sides of the concentration evaporation tank, the separator body and the mist separation tank are all provided with supporting feet, and the middle parts of the bottom ends of the concentration evaporation tank, the separator body and the mist separation tank are all provided with liquid outlets.
[0012] Beneficial effects of the utility model:
[0013] The utility model is provided with a swinging spraying mechanism, the motor can drive the driving gear to rotate, the driving gear will drive the connecting frame to slide left and right, the connecting frame will drive the sliding block to move left and right on the sliding frame, when the sliding block moves to the left, it will drive the pushing rod to move to the left, the pushing rod will push the upper side of the nozzle to swing to the left and compress the spring on the fixed seat, when the sliding block moves to the right, the spring will push the upper side of the nozzle to swing to the right through the elastic force, with the continuous rotation of the driving gear, it can drive the nozzle to swing back and forth, thereby increasing the spraying range of the separation solvent, and can more efficiently and comprehensively separate the residual phosphorus in the flue gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of the mist-entrainment separation tank of the utility model;
[0016] Figure 3 This is a schematic diagram of the swing spraying mechanism of the utility model;
[0017] Figure 4It is a schematic diagram of the bottom structure of the transmission component of the utility model.
[0018] Among them: concentration evaporation tank-1, first connecting pipe-2, separator body-3, second connecting pipe-4, mist separation tank-5, liquid inlet-6, swing spraying mechanism-7, motor-71, sliding frame-72, transmission assembly-73, push rod-74, nozzle-75, bellows-76, fixed seat-77, spring-78, driving gear-731, guide gear-732, connecting frame-733, sliding block-734. DETAILED DESCRIPTION
[0019] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.
[0020] See also Figure 1-3 The utility model provides a high-efficiency automatic separator, comprising a concentration evaporation tank 1, a first connecting pipe 2, a separator body 3, a second connecting pipe 4, a mist separation tank 5, a liquid inlet 6 and a swinging spraying mechanism 7. The separator body 3 is arranged on the right side of the concentration evaporation tank 1, and the concentration evaporation tank 1 is connected to the separator body 3 through the first connecting pipe 2. A feed inlet is arranged at the lower end of the left side of the concentration evaporation tank 1 to realize the introduction of materials. The mist separation tank 5 is arranged on the right side of the separator body 3, and the separator body 3 is connected to the mist separation tank 5 through the second connecting pipe 4. An exhaust port is arranged at the upper end of the right side of the mist separation tank 5 to realize the discharge of exhaust gas. The liquid inlet 6 is integrally formed at the middle part of the top of the mist separation tank 5. A swinging spraying mechanism 7 is arranged on the upper side of the mist separation tank 5. The swinging spraying mechanism 7 includes a motor 71, a sliding frame 72, and a transmission component 73, a push rod 74, a spray nozzle 75, a bellows 76, a fixed seat 77 and a spring 78. A motor 71 is connected to the right side of the top of the mist separation tank 5. A mounting plate is inserted into the upper end of the mist separation tank 5, and a sliding frame 72 is inserted into the right side of the top of the mounting plate. The sliding frame 72 is composed of two groups of fixed frames, and there is a gap between the two groups of fixed frames. A transmission component 73 is arranged on the upper end of the sliding frame 72, and the bottom end of the transmission component 73 is connected to the push rod 74. A spray nozzle 75 is rotatably connected to the middle of the mounting plate so that the spray nozzle 75 can swing left and right on the mounting plate. The spray nozzle 75 is connected to the liquid inlet 6 through the bellows 76. The bellows 76 has a telescopic function to adapt to the swing of the spray nozzle 76. A fixed seat 77 is inserted into the left side of the top of the mounting plate, and the fixed seat 77 is connected to the upper end of the spray nozzle 75 through a spring 78 to achieve the resetting of the spray nozzle 75.
[0021] The push rod 74 is in the shape of a long rod, and the push rod 74 passes through the gap on the left side of the sliding frame 72 , so that the push rod 74 can slide left and right in the sliding frame 72 .
[0022] The left side of the push rod 74 is covered with a rubber film, and the push rod 74 is horizontally opposite to the upper end of the nozzle 75 to drive the nozzle 75 to swing.
[0023] Among them, the lower end sides of the concentration evaporation tank 1, the separator body 3 and the mist separation tank 5 are all welded with supporting feet, and the middle part of the bottom end of the concentration evaporation tank 1, the separator body 3 and the mist separation tank 5 are all integrally formed with a liquid outlet, and the materials in the concentration evaporation tank 1, the separator body 3 and the mist separation tank 5 can be discharged outward through the liquid outlet.
[0024] See also Figure 4 The utility model provides a high-efficiency automatic separator, the transmission assembly 73 includes a driving gear 731, a guide gear 732, a connecting frame 733 and a sliding block 734. The output shaft of the motor 71 passes through the mist separation tank 5 and is connected to the driving gear 731. The rear side of the top of the mist separation tank 5 is rotatably connected with the guide gear 732, and the driving gear 731 meshes with the guide gear 732 to guide the driving gear 731. A convex column is integrally formed on the outer side of the bottom end of the driving gear 731, and a sliding groove is opened in the middle end of the connecting frame 733, and the driving gear 731 slides with the sliding groove at the middle end of the connecting frame 733 through the convex column. A sliding block 734 is welded at the bottom end of the connecting frame 733. The sliding block 734 is engaged in the gap between the sliding frames 72, and the sliding block 734 slides with the gap in the sliding frame 72. The bottom end of the sliding block 734 is connected to the push rod 74.
[0025] Here’s how it works:
[0026] The staff first pours dilute phosphoric acid into the feed port on the left side of the concentration evaporation tank 1, and then it can be evaporated into flue gas through the concentration evaporation tank 1, and then the flue gas can enter the separator body 3 through the first connecting pipe 2, and the separator body 3 can separate the phosphoric acid in the flue gas to achieve the effect of concentrating phosphoric acid, and the remaining flue gas can enter the mist separator 5 through the second connecting pipe 4, and then the staff connects the separation solvent to the liquid inlet 6, and the separation solvent will be sprayed downward through the nozzle 75, and the motor 71 is turned on.
[0027] The motor 71 will drive the driving gear 731 to rotate through the output shaft, and the guide gear 732 will rotate synchronously with the driving gear 731 to achieve guidance, and the driving gear 731 will drive the connecting frame 733 to slide left and right through the convex column, and the connecting frame 733 can drive the pushing rod 74 to slide left and right through the sliding block 734. When the pushing rod 74 slides to the left, it will push the upper side of the nozzle 75 to move to the left and compress the spring 78 to the left. At this time, the lower side of the nozzle 75 will swing to the right. When the pushing rod 74 slides to the right, the spring 78 on the fixed seat 77 will push the upper side of the nozzle 75 to move to the right through the elastic force. At this time, the lower side of the nozzle 75 will swing to the left. With the continuous rotation of the motor 71, the reciprocating swing of the nozzle 75 can be realized, thereby increasing the spraying range of the separation solvent, and can more efficiently and comprehensively separate the residual phosphorus in the flue gas.
[0028] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A high-efficiency automatic separator, characterized in that: The invention comprises a concentration evaporation tank (1), a first connecting pipe (2), a separator body (3), a second connecting pipe (4), a mist separation tank (5), a liquid inlet (6) and a swinging spraying mechanism (7); the separator body (3) is arranged on the right side of the concentration evaporation tank (1), and the concentration evaporation tank (1) is connected to the separator body (3) through the first connecting pipe (2); the mist separation tank (5) is arranged on the right side of the separator body (3), and the separator body (3) is connected to the mist separation tank (5) through the second connecting pipe (4); the liquid inlet (6) is arranged at the middle of the top of the mist separation tank (5); the swinging spraying mechanism (7) is arranged on the upper side of the mist separation tank (5); the swinging spraying mechanism (7) comprises a motor (71), a sliding frame (72) and a plurality of motors (71). , a transmission assembly (73), a push rod (74), a nozzle (75), a bellows (76), a fixed seat (77) and a spring (78); a motor (71) is arranged on the right side of the top of the mist separation tank (5); a mounting plate is arranged on the upper end of the interior of the mist separation tank (5), and a sliding frame (72) is arranged on the right side of the top of the mounting plate; a transmission assembly (73) is arranged on the upper end of the sliding frame (72), and the bottom end of the transmission assembly (73) is connected to the push rod (74); a nozzle (75) is rotatably connected to the middle of the mounting plate, and the nozzle (75) is connected to the liquid inlet (6) through the bellows (76); a fixed seat (77) is arranged on the left side of the top of the mounting plate, and the fixed seat (77) is connected to the upper end of the nozzle (75) through a spring (78).
2. A high-efficiency automatic separator according to claim 1, characterized in that: The transmission assembly (73) comprises a driving gear (731), a guide gear (732), a connecting frame (733) and a sliding block (734); the output shaft of the motor (71) passes through the mist separation tank (5) and is connected to the driving gear (731); the top rear side of the mist separation tank (5) is rotatably connected to the guide gear (732), and the driving gear (731) is meshed with the guide gear (732); the bottom end of the driving gear (731) is connected to the connecting frame (733); the bottom end of the connecting frame (733) is provided with a sliding block (734), and the sliding block (734) is slidably matched with the sliding frame (72); the bottom end of the sliding block (734) is connected to the push rod (74).
3. A high-efficiency automatic separator according to claim 2, characterized in that: A protruding column is arranged on the outer side of the bottom end of the driving gear (731), a sliding groove is arranged at the middle end of the connecting frame (733), and the driving gear (731) is slidably matched with the sliding groove at the middle end of the connecting frame (733) through the protruding column.
4. A high-efficiency automatic separator according to claim 2, characterized in that: The sliding frame (72) is composed of two sets of fixed frames, and there is a gap between the two sets of fixed frames. The sliding block (734) is engaged in the gap between the sliding frames (72).
5. A high-efficiency automatic separator according to claim 4, characterized in that: The push rod (74) is in the shape of a long rod, and the push rod (74) passes through the gap on the left side of the sliding frame (72).
6. A high-efficiency automatic separator according to claim 1, characterized in that: The left side of the push rod (74) is covered with a rubber film, and the push rod (74) is horizontally opposite to the upper end of the spray head (75).
7. A high-efficiency automatic separator according to claim 1, characterized in that: The lower end sides of the concentration evaporation tank (1), the separator body (3) and the mist separation tank (5) are all provided with supporting feet, and the middle parts of the bottom ends of the concentration evaporation tank (1), the separator body (3) and the mist separation tank (5) are all provided with liquid outlets.