Curtain type membrane module production device
By designing the curtain membrane assembly production device, supporting the membrane with support tubes and wire-falling frames, and through an automated glue injection system, the existing membrane bioreactor packaging process is solved, and the problem of cumbersome operation and uneven glue is achieved, achieving a more efficient membrane packaging process.
Patent Information
- Application Number
- CN202420029540.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-05
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-01-05
AI Technical Summary
The packaging process of existing membrane bioreactors is cumbersome and takes a long time, and it is easy to cause membrane damage and uneven glue.
A curtain membrane assembly production device is designed, using a supporting tube supporting film. The wire-falling frame ensures that the membrane hangs naturally, and the glue groove and the injection tube are combined to achieve an automated glue injection process.
It improves the working efficiency of the glue injection process in the packaging process, reduces the possibility of film damage, and makes the sealant more uniform.
Smart Images

Figure CN222550614U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a curtain-type membrane component production device, belonging to the technical field of ultrafiltration membrane production. Background Art
[0002] Ultrafiltration membrane is a polymer semi-permeable membrane used in ultrafiltration process to separate polymer colloids or suspended particles of a certain size from the solution. It is driven by pressure and belongs to the asymmetric membrane type. It is suitable for removing colloidal particles and macromolecules and can separate solutions with a concentration of less than 10%.
[0003] Ultrafiltration membrane products play a vital role in sewage treatment, especially in membrane bioreactor sewage treatment process, which greatly improves the efficiency of sewage purification. There is a great demand for membrane bioreactors, but the quality of membrane bioreactors on the market is uneven. There are common problems in the glue injection link in the packaging process. The main operation process of the packaging process is currently carried out manually, including wire arrangement, transportation, and glue casting. The operation is cumbersome and wastes a lot of time. In addition, there are problems such as damage to membrane wires and uneven glue during the operation.
[0004] Therefore, we propose a curtain membrane module production device. Utility Model Content
[0005] The purpose of the utility model is to provide a curtain-type membrane component production device, which has a novel structure and is easy to operate, can effectively improve the work efficiency of the glue injection link in the packaging process, is not easy to cause membrane damage, and has uniform glue sealing.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions: a curtain membrane assembly production device, including a base, two support columns are vertically set up on the top of the two bases, a support beam is horizontally arranged between the top ends of the two support columns, the tops of the two support columns are equipped with fixed plates, and a plurality of support tubes are arranged between the two fixed plates. The support tubes are used to support and fix the curtain membrane. The support tubes give the curtain membrane a certain supporting force to prevent the curtain membrane from shifting and being strained. The plurality of support tubes are evenly distributed along both sides of the top of the fixed plate toward the middle, one end of the cross beam is fixed to the top side wall of the two support columns, and a glue groove is fixed to the other end of the two cross beams. The glue groove is horizontally arranged and parallel to the length direction of the support tube, and the end of the curtain membrane hangs freely and is placed in the inner cavity of the glue groove.
[0007] In the aforementioned curtain membrane assembly production device, the side walls of the two fixed plates are laterally provided with a wire drop rack, and the wire drop rack is located between the glue groove and the support tube. The wire drop rack and the glue groove ensure that the curtain membrane hangs down naturally and is fixed in the glue groove without deflection.
[0008] In the aforementioned production device for curtain film components, a smooth arc-shaped plane is formed between the side surface of the wire drop rack away from the fixed plate and the top surface thereof, so as to ensure that the curtain film hangs down naturally without causing wear to the curtain film.
[0009] In the aforementioned production device for curtain membrane components, the glue groove is placed below the wire doffing frame and away from the fixed plate, and the glue groove is offset by 15° along the vertical line of the wire doffing frame to ensure that the curtain membrane naturally hangs down and is fixed in the glue groove.
[0010] In the aforementioned curtain membrane module production device, rollers are provided at the bottom of the two bases, and the rollers can be freely detached.
[0011] In the aforementioned curtain membrane module production device, the tops of the two support columns are provided with grooves, in which telescopic components are embedded and installed, and the movable ends of the telescopic components are fixedly installed on the bottom of the fixed plate.
[0012] In the aforementioned curtain membrane module production device, a glue injection pipe communicating with the inner cavity of the glue groove is provided on the top of the side wall of the glue groove for glue injection operation.
[0013] In the aforementioned curtain membrane component production device, a horizontal flow cavity is opened on the upper part of the side wall of the glue groove along the length direction, the lower end of the glue injection tube extends into the horizontal flow cavity, and the inner side wall of the glue groove is distributed with glue outlets along the length direction. The glue outlets are connected with the horizontal flow cavity, so that the glue injected into the horizontal flow cavity by the glue injection tube flows horizontally in the horizontal flow cavity and flows out through multiple glue outlets.
[0014] In the aforementioned curtain membrane module production device, there are at least two glue injection pipes, and the glue injection pipes are evenly distributed along the length direction of the glue groove.
[0015] Compared with the prior art, the utility model supports and fixes the curtain film through a support tube, and the support tube provides a certain supporting force to the curtain film to prevent the curtain film from being offset and stretched. The wire drop frame ensures that the curtain film hangs down naturally and is fixed in the glue groove without deflection. The packaging process of the curtain film can be completed by injecting glue into the glue groove, which can effectively improve the work efficiency of the glue injection link in the packaging process and is not easy to cause film damage. A telescopic component is arranged between the support column and the fixed plate, and the supporting height of the support tube can be adjusted according to needs to adapt to curtain films of different lengths. The glue groove is provided with a plurality of glue injection tubes, and the glue injected into the horizontal flow cavity by the glue injection tube flows horizontally in the horizontal flow cavity and then flows out through a plurality of glue outlets, so that the glue can flow evenly, making the sealing of the packaging process more uniform. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 It is a schematic diagram of the structure of the utility model when in use;
[0018] Figure 3 It is a side view of the utility model;
[0019] Figure 4 This is a schematic diagram of the installation structure of the telescopic component of the utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the glue tank of the utility model;
[0021] Figure 6 yes Figure 5 Sectional view at point A;
[0022] Figure 7 yes Figure 5 Cross-section at point B.
[0023] Figure numerals: 1-base, 2-support column, 3-support beam, 4-fixed plate, 5-support tube, 6-cross beam, 7-glue groove, 8-wire drop rack, 9-roller, 10-groove, 11-telescopic component, 12-glue injection tube, 13-advection cavity, 14-glue outlet, 15-curtain film.
[0024] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods. DETAILED DESCRIPTION
[0025] Embodiment 1 of the utility model: a curtain membrane assembly production device, including a base 1, two bases 1 are vertically provided with support columns 2 on the top, a support beam 3 is horizontally arranged between the tops of the two support columns 2, the base 1, the support columns 2 and the support beam 3 constitute a stable support structure, the tops of the two support columns 2 are equipped with fixed plates 4, a plurality of support tubes 5 are arranged between the two fixed plates 4, the plurality of support tubes 5 are evenly distributed along both sides to the middle of the top of the fixed plate 4, there are at least 3 support tubes 5, a curtain membrane 15 is laid on the plurality of support tubes 5, the support tubes 5 prop up the curtain membrane 15 to prevent the curtain membrane 15 from shifting and being strained, one end of a beam 6 is fixed to the top side wall of the two support columns 2, a glue groove 7 is fixed to the other end of the two beams 6, the glue groove 7 is horizontally arranged and parallel to the length direction of the support tube 5, the end of the curtain membrane 15 hangs freely in the glue groove 7, and in the glue injection link, only glue needs to be added to the glue groove 7.
[0026] Embodiment 2 of the present utility model: A curtain membrane assembly production device comprises a base 1, two bases 1 are vertically provided with support columns 2 on the top, a support beam 3 is horizontally provided between the tops of the two support columns 2, the base 1, the support columns 2 and the support beam 3 constitute a stable support structure, the tops of the two support columns 2 are equipped with fixed plates 4, a plurality of support tubes 5 are provided between the two fixed plates 4, the plurality of support tubes 5 are evenly distributed along both sides of the top of the fixed plates 4 to the middle, there are at least 3 support tubes 5, a curtain membrane 15 is laid on the plurality of support tubes 5, and the support tubes 5 are used to form a curtain membrane 15. The membrane 15 is propped up to prevent the curtain membrane 15 from shifting and being strained. The surface of the support tube 5 has a certain friction force to prevent the curtain membrane 15 from sliding. Compared with the traditional support structure, the support tube 5 has a smaller contact area with the curtain membrane 15, and is not easy to cause scratches and wear on the curtain membrane 15. One end of the crossbeam 6 is fixed to the top side wall of the two support columns 2, and a glue groove 7 is fixed to the other end of the two crossbeams 6. The glue groove 7 is arranged horizontally and parallel to the length direction of the support tube 5. The end of the curtain membrane 15 hangs freely in the glue groove 7. In the glue injection process, only glue needs to be added to the glue groove 7.
[0027] A wire drop rack 8 is laterally arranged on the side walls of the two fixed plates 4. The wire drop rack 8 is located between the glue groove 7 and the support tube 5. A smooth arc-shaped plane is formed between the side surface of the wire drop rack 8 away from the fixed plate 4 and its top surface, ensuring that the curtain film 15 hangs down naturally without causing wear. The glue groove 7 is placed below the wire drop rack 8 away from the fixed plate 4, and the glue groove 7 is offset by 15° along the vertical line of the wire drop rack 8, that is, the angle α is 15°. The wire drop rack 8 ensures that the curtain film 15 hangs down naturally, and one end of the curtain film 15 is stably placed in the glue groove 7 without deflection.
[0028] Embodiment 3 of the present utility model: A curtain membrane assembly production device, including a base 1, the bottoms of the two bases 1 are provided with rollers 9, the rollers 9 can be freely disassembled, and the device is convenient to move, the tops of the two bases 1 are vertically provided with support columns 2, and a support beam 3 is horizontally provided between the tops of the two support columns 2, the base 1, the support columns 2 and the support beam 3 constitute a stable support structure, the tops of the two support columns 2 are equipped with fixed plates 4, and a plurality of support tubes 5 are arranged between the two fixed plates 4, and the plurality of support tubes 5 are evenly distributed from the top of the fixed plates 4 to the middle along both sides, and there are at least 3 support tubes 5, and the curtain membrane 15 is laid It is arranged on multiple support tubes 5, which prop up the curtain film 15 to prevent the curtain film 15 from shifting and being strained. The surface of the support tube 5 has a certain friction force to prevent the curtain film 15 from sliding. Compared with the traditional support structure, the support tube 5 has a smaller contact area with the curtain film 15, and is not easy to cause scratches and wear on the curtain film 15. One end of the cross beam 6 is fixed to the top side wall of the two support columns 2, and the other end of the two cross beams 6 is fixed with a glue groove 7. The glue groove 7 is arranged horizontally and parallel to the length direction of the support tube 5. The end of the curtain film 15 hangs freely in the glue groove 7, and only glue needs to be added to the glue groove 7 during the glue injection process.
[0029] A wire drop rack 8 is laterally arranged on the side walls of the two fixed plates 4. The wire drop rack 8 is located between the glue groove 7 and the support tube 5. A smooth arc-shaped plane is formed between the side surface of the wire drop rack 8 away from the fixed plate 4 and its top surface, ensuring that the curtain film 15 hangs down naturally without causing wear. The glue groove 7 is placed below the wire drop rack 8 away from the fixed plate 4, and the glue groove 7 is offset by 15° along the vertical line of the wire drop rack 8, that is, the angle α is 15°. The wire drop rack 8 ensures that the curtain film 15 hangs down naturally, and one end of the curtain film 15 is stably placed in the glue groove 7 without deflection.
[0030] Embodiment 4 of the present utility model: a curtain membrane assembly production device, including a base 1, two bases 1 are provided with rollers 9 at the bottom, the rollers 9 can be freely disassembled to facilitate the movement of the device, the tops of the two bases 1 are vertically provided with support columns 2, and a support beam 3 is horizontally provided between the tops of the two support columns 2. The base 1, the support columns 2 and the support beam 3 constitute a stable support structure, the tops of the two support columns 2 are equipped with fixed plates 4, and a plurality of support tubes 5 are provided between the two fixed plates 4. The plurality of support tubes 5 are evenly distributed along both sides of the top of the fixed plate 4 to the middle, and there are at least 3 support tubes 5. The curtain membrane 15 is laid on the plurality of support tubes 5, and the support tubes 5 prop up the curtain membrane 15 to prevent the curtain membrane 15 from being offset and stretched. The surface of the support tubes 5 has a certain friction force, which can prevent the curtain membrane 15 from sliding. Compared with The contact area between the traditional supporting structure and the curtain film 15 is small, and it is not easy to cause scratches and wear on the curtain film 15. A groove 10 is opened on the top of the two supporting columns 2, and a telescopic component 11 is embedded and installed in the groove 10. The movable end of the telescopic component 11 is fixedly installed at the bottom of the fixed plate 4. The support height of the support tube 5 can be adjusted by controlling the telescopic length of the telescopic component 11 to adapt to curtain films 15 of different lengths. The telescopic component 11 can adopt an electric telescopic rod, a hydraulic telescopic rod, a starting telescopic rod and other structures that can telescope and change the support length. One end of the cross beam 6 is fixed to the top side wall of the two supporting columns 2, and the other end of the two cross beams 6 is fixed with a glue groove 7. The glue groove 7 is arranged horizontally and parallel to the length direction of the support tube 5. The end of the curtain film 15 hangs freely in the glue groove 7, and only glue needs to be added to the glue groove 7 during the glue injection process.
[0031] A wire drop rack 8 is laterally arranged on the side walls of the two fixed plates 4. The wire drop rack 8 is located between the glue groove 7 and the support tube 5. A smooth arc-shaped plane is formed between the side surface of the wire drop rack 8 away from the fixed plate 4 and its top surface, ensuring that the curtain film 15 hangs down naturally without causing wear. The glue groove 7 is placed below the wire drop rack 8 away from the fixed plate 4, and the glue groove 7 is offset by 15° along the vertical line of the wire drop rack 8, that is, the angle α is 15°. The wire drop rack 8 ensures that the curtain film 15 hangs down naturally, and one end of the curtain film 15 is stably placed in the glue groove 7 without deflection.
[0032] Embodiment 5 of the present utility model: a curtain membrane assembly production device, including a base 1, two bases 1 are provided with rollers 9 at the bottom, the rollers 9 can be freely disassembled to facilitate the movement of the device, the tops of the two bases 1 are vertically provided with support columns 2, and a support beam 3 is horizontally provided between the tops of the two support columns 2. The base 1, the support columns 2 and the support beam 3 constitute a stable support structure, the tops of the two support columns 2 are equipped with fixed plates 4, and a plurality of support tubes 5 are provided between the two fixed plates 4. The plurality of support tubes 5 are evenly distributed along both sides of the top of the fixed plates 4 to the middle, and there are at least 3 support tubes 5. The curtain membrane 15 is laid on the plurality of support tubes 5, and the support tubes 5 prop up the curtain membrane 15 to prevent the curtain membrane 15 from being offset and stretched. The surface of the support tubes 5 has a certain friction force, which can prevent the curtain membrane 15 from sliding. Compared with The contact area between the traditional supporting structure and the curtain film 15 is small, and it is not easy to cause scratches and wear on the curtain film 15. A groove 10 is opened on the top of the two supporting columns 2, and a telescopic component 11 is embedded and installed in the groove 10. The movable end of the telescopic component 11 is fixedly installed at the bottom of the fixed plate 4. The support height of the support tube 5 can be adjusted by controlling the telescopic length of the telescopic component 11 to adapt to curtain films 15 of different lengths. The telescopic component 11 can adopt an electric telescopic rod, a hydraulic telescopic rod, a starting telescopic rod and other structures that can telescope and change the support length. One end of the cross beam 6 is fixed to the top side wall of the two supporting columns 2, and the other end of the two cross beams 6 is fixed with a glue groove 7. The glue groove 7 is arranged horizontally and parallel to the length direction of the support tube 5. The end of the curtain film 15 hangs freely in the glue groove 7, and only glue needs to be added to the glue groove 7 during the glue injection process.
[0033] A wire drop rack 8 is laterally arranged on the side walls of the two fixed plates 4. The wire drop rack 8 is located between the glue groove 7 and the support tube 5. A smooth arc-shaped plane is formed between the side surface of the wire drop rack 8 away from the fixed plate 4 and its top surface, ensuring that the curtain film 15 hangs down naturally without causing wear. The glue groove 7 is placed below the wire drop rack 8 away from the fixed plate 4, and the glue groove 7 is offset by 15° along the vertical line of the wire drop rack 8, that is, the angle α is 15°. The wire drop rack 8 ensures that the curtain film 15 hangs down naturally, and the end of the curtain film 15 is stably placed in the glue groove 7 without deflection.
[0034] A glue injection tube 12 connected to the inner cavity of the glue groove 7 is arranged at the top of the side wall of the glue groove 7. There are at least two glue injection tubes 12, and the glue injection tubes 12 are evenly distributed along the length direction of the glue groove 7. A horizontal flow cavity 13 is opened on the upper part of the side wall of the glue groove 7 along the length direction. The lower end of the glue injection tube 12 extends into the horizontal flow cavity 13. The inner side wall of the glue groove 7 is distributed with glue outlets 14 along the length direction. The glue outlet 14 is connected to the horizontal flow cavity 13. The glue injected into the horizontal flow cavity 13 by the glue injection tube 12 flows horizontally in the horizontal flow cavity 13 and flows out through multiple glue outlets 14. Two or more glue injection tubes 12 inject glue at the same time, so that the glue can flow evenly and enter the glue groove 7, so that the sealing of the packaging process is more uniform.
[0035] The working principle of an embodiment of the utility model: when the utility model is in use, the curtain film 15 is laid on multiple support tubes 5, and the support height of the support tube 5 is adjusted by the telescopic component 11 according to the length of the curtain film 15. One end of the curtain film 15 hangs freely, and the wire drop rack 8 ensures that the curtain film 15 hangs naturally and the end of the curtain film 15 to be packaged is stably placed in the glue groove 7 without deflection, and the modulated glue is injected through the glue injection tube 12. The glue is injected into the horizontal flow cavity 13 through the glue injection tube 12. The glue flows horizontally in the horizontal flow cavity 13 and flows out through multiple glue outlets 14. Two or more glue injection tubes 12 inject glue at the same time, so that the glue can flow evenly and enter the glue groove 7, so that the sealing of the packaging process is more uniform.
Claims
1. A curtain membrane module production device, characterized in that: The invention comprises a base (1), the tops of the two bases (1) are vertically provided with support columns (2), a support beam (3) is transversely arranged between the tops of the two support columns (2), the tops of the two support columns (2) are equipped with a fixing plate (4), a plurality of support tubes (5) are arranged between the two fixing plates (4), the plurality of support tubes (5) are evenly distributed along both sides of the top of the fixing plate (4) toward the middle, one end of a cross beam (6) is fixed to the side wall of the top of the two support columns (2), and a glue groove (7) is fixed to the other end of the two cross beams (6), and the glue groove (7) is transversely arranged and parallel to the length direction of the support tube (5).
2. A curtain membrane module production device according to claim 1, characterized in that: A wire drop rack (8) is transversely arranged on the side walls of the two fixing plates (4), and the wire drop rack (8) is located between the glue groove (7) and the support tube (5).
3. A curtain membrane module production device according to claim 2, characterized in that: A smooth arc-shaped plane is formed between the side surface of the wire drop rack (8) away from the fixed plate (4) and the top surface thereof.
4. A curtain membrane module production device according to claim 2 or 3, characterized in that: The glue groove (7) is placed below the wire drop rack (8) and away from the fixed plate (4), and the glue groove (7) is offset by 15° along the vertical line of the wire drop rack (8).
5. The curtain membrane module production device according to claim 1, characterized in that: Rollers (9) are provided at the bottom of the two bases (1).
6. The curtain membrane module production device according to claim 1, characterized in that: A groove (10) is provided at the top of each of the two support columns (2), a telescopic component (11) is embedded in the groove (10), and a movable end of the telescopic component (11) is fixedly mounted on the bottom of the fixed plate (4).
7. The curtain membrane module production device according to claim 1, characterized in that: A glue injection pipe (12) communicating with the inner cavity of the glue groove (7) is arranged on the top of the side wall of the glue groove (7).
8. The curtain membrane module production device according to claim 7, characterized in that: The upper part of the side wall of the glue groove (7) is provided with a horizontal flow cavity (13) along the length direction, the lower end of the glue injection tube (12) extends into the horizontal flow cavity (13), and the inner side wall of the glue groove (7) is provided with glue outlets (14) along the length direction, and the glue outlets (14) are connected to the horizontal flow cavity (13).
9. The curtain membrane module production device according to claim 8, characterized in that: There are at least two glue injection tubes (12), and the glue injection tubes (12) are evenly distributed along the length direction of the glue groove (7).