Vacuum homogenizing emulsifying machine

By designing a vacuum homogeneous emulsifier with a motor-driven disk threaded rod and a lifting and dumping assembly, the problem of uneven stirring in the prior art is solved, uniform stirring and rapid material transfer are achieved, and reaction efficiency and production efficiency are improved.

CN222550621UActive Publication Date: 2025-03-04SHENYANG DONGXIN PHARMA CO LTD
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Patent Information

Application Number
CN202421175781.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-04
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

Existing vacuum homogenized emulsifiers have difficulty achieving uniform stirring during the stirring process, resulting in increased process control difficulties and additional steps may be required to adjust or correct the product.

Method used

A vacuum homogenized emulsifier is designed, and a motor drives the disk threaded rod to drive the stirring rod to rotate, and the stirring and material transfer is achieved through the lifting and lowering components and the pouring components to ensure uniform stirring and rapid material transfer.

Benefits of technology

Uniform stirring is achieved to ensure full contact of reactants, control the reaction rate, improve the reaction efficiency, and quickly transfer substances through the lifting and dumping system to improve production efficiency.

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Abstract

The utility model relates to the technical field of emulsifying machines, and discloses a vacuum homogenizing emulsifying machine which comprises a base, two supporting rods are rotatably connected to the interior of the left side of the base, a hollow block is fixedly connected to the bottom end of the left side of a block body, a tank cover is fixedly connected to the bottom of the hollow block, and a first motor is fixedly connected to the inner wall of the top end of the block body; the driving end of the first motor is fixedly connected with a disc threaded rod, the bottom end of the disc threaded rod is fixedly connected with a disc body, the outer wall of the disc body is fixedly connected with a plurality of stirring rods, the outer wall of the top of the disc threaded rod is fixedly connected with a first stud gear, and the inner wall of the top end of a hollow block is rotationally connected with a lifting assembly. According to the reaction kettle disclosed by the utility model, uniform stirring is realized, and sufficient contact between reactants can be ensured by improving uniform stirring, so that the reaction rate is controlled and the reaction efficiency is improved. And the heat generated in the reaction process can be uniformly dispersed, so that the local temperature is prevented from being too high.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsifiers, in particular to a vacuum homogenizing emulsifier. Background Art

[0002] Vacuum homogenizing emulsifier is a key equipment used in the production of food, pharmaceuticals, cosmetics and other fields, involving physics, chemical engineering, food science and other fields. Emulsification refers to the process of mixing two immiscible liquids through mechanical action to form an emulsion. During the emulsification process, the liquid is dispersed into tiny particles, called emulsion, and these particles are called emulsion droplets. Emulsification technology is widely used in food processing, pharmaceutical preparations and cosmetics production.

[0003] After searching, the Chinese patent document announcement number: CN213314581U discloses a vacuum homogenizing emulsifier, including a frame, an emulsifier body is fixed on the frame, a lifting cylinder is arranged in the emulsifier body, a circuit board is arranged in the emulsifier body, a switch button panel connected to the circuit board is fixed on the front of the emulsifier body, a vacuum seat is arranged on the top of the emulsifier body, a vacuum pump is fixed in the vacuum seat, the vacuum seat is fixed on the piston shaft of the lifting cylinder, a support block is fixed on the frame, a stirring tank is fixed on the side of the support block, a stirring motor is fixed on the bottom of the stirring tank, a stirring tank cover is fixed on the bottom of the vacuum seat, a vacuum conduit connected to the vacuum pump is fixed on the stirring tank cover, and when the vacuum seat is lowered, the stirring tank cover is sealed on the top of the stirring tank. The structure of the utility model is reasonable, not only stable and reliable in use, but also can effectively avoid air mixing, which is conducive to improving the quality and efficiency of processing, and has strong applicability and good practicality.

[0004] The above patent specification mentions in the beneficial effects that "it is not only stable and reliable to use, but also can effectively avoid air mixing, which is beneficial to improve the quality and efficiency of processing, and has strong applicability and good practicality." Although the above patent can be used stably and reliably, and can effectively avoid air mixing, it is difficult to stir evenly in the prior art. If it is difficult to stir evenly in certain chemical reactions, it is necessary to ensure that the reactants do not mix and start the reaction immediately. By making it difficult to stir evenly, the reaction rate can be controlled so that it proceeds at the desired speed. For this reason, a vacuum homogenizing emulsifier is proposed to solve the above problem. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a vacuum homogenizing emulsifier, which aims to improve the problem in the prior art that it is difficult to stir evenly. If uniform stirring cannot be achieved, the difficulty of process control will increase, and additional steps may be required to adjust or correct the product.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a vacuum homogenizing emulsifier comprises a base, the left side of the base is rotatably connected to two support rods, the adjacent sides of the two support rods are fixedly connected to a tank body, the internal thread of the base is connected to two one-way threaded rods, the outer walls of the two one-way threaded rods are threadedly connected to a block body, the left bottom end of the block body is fixedly connected to a hollow block, the bottom of the hollow block is fixedly connected to a tank cover, the top inner wall of the block body is fixedly connected to a motor 1, the driving end of the motor 1 is fixedly connected to a disc threaded rod, the bottom end of the disc threaded rod is fixedly connected to a disc body, the outer wall of the disc body is fixedly connected to a plurality of stirring rods, the top outer wall of the disc threaded rod is fixedly connected to a column gear 1, and the top inner wall of the hollow block is rotatably connected to a lifting assembly.

[0007] As a further description of the above technical solution: the lifting assembly includes a threaded column, the top outer wall of the threaded column is fixedly connected to a column gear 2, the front inner wall of the hollow block is rotatably connected to two short gears, the rear outer wall of the short gear is fixedly connected to a rectangular block, the adjacent sides of the two rectangular blocks are fixedly connected to a round rod, the right bottom of the block is fixedly connected to a lifting and dumping assembly, the lifting and dumping assembly includes a sliding block, the inner wall of the base is fixedly connected to a fixed block, the right outer wall of one of the support rods is fixedly connected to a long gear, the bottom outer wall of one of the unidirectional threaded rods is fixedly connected to a driven gear, the right bottom inner wall of the base is fixedly connected to motor 2, the driving end of motor 2 is fixedly connected to a driving gear, and the inner wall of one end of the sliding block is fixedly connected to a driving gear.

[0008] As a further description of the above technical solution: the top outer wall of the disc threaded rod is rotatably connected to the top inner wall of the hollow block, and the outer wall of the column gear one is meshed with the outer wall of the column gear two.

[0009] As a further description of the above technical solution: the outer wall of one of the short gears is meshed with the outer wall of the threaded column, and the outer wall of the threaded column is rotatably connected to the top inner wall of the hollow block.

[0010] As a further description of the above technical solution: the outer wall of one of the short gears is meshed with the outer wall of the disc threaded rod, and the outer wall of the tank cover is rotatably connected to the inside of the tank cover.

[0011] As a further description of the above technical solution: the outer wall of the driven gear is meshed with the outer wall of the driving gear, and the bottom end of the tank cover is in contact with the top end of the tank body.

[0012] As a further description of the above technical solution: the outer wall of the long gear is meshed with the outer wall of the rack, and the outer wall of the sliding block is slidably connected to the inner wall of the fixed block.

[0013] As a further description of the above technical solution: the outer wall of the sliding block is slidably connected to the inner wall of the right top end of the base, and the top end of the sliding block is fixedly connected to the right bottom end of the block body.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, the motor rotates to drive the disc threaded rod and the threaded column to rotate, and the two short gears are driven to complete the up and down movement. The disc threaded rod will drive the stirring rod to rotate, thereby achieving uniform stirring, improving uniform stirring, ensuring full contact between reactants, thereby controlling the reaction rate and improving the reaction efficiency. It can also ensure that the heat generated during the reaction can be evenly dispersed to prevent the local temperature from being too high.

[0016] 2. In the utility model, the driven gear is driven to rotate by the second motor to lift the block. When the block is lifted, it will drive the sliding block to rise and fall to a certain position. The long gear rotates to tip the tank, thus realizing the lifting and tipping, which improves the tipping of the tank. It is usually more convenient and quicker than other methods, and the material can be quickly transferred to the target position. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of the vacuum homogenizing emulsifying machine proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the stirring rod of the vacuum homogenizing emulsifier proposed in the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the round rod of the vacuum homogenizing emulsifier proposed in the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the fixed block of the vacuum homogenizing emulsifier proposed by the utility model;

[0021] Figure 5 The utility model is a schematic diagram of the structure of the rack of the vacuum homogenizing emulsifier.

[0022] Legend:

[0023] 1. Base; 2. Support rod; 3. Tank body; 4. One-way threaded rod; 5. Block; 6. Hollow block; 7. Tank cover; 8. Motor 1; 9. Disc threaded rod; 10. Disc body; 11. Stirring rod; 12. Column gear 1; 13. Threaded column; 14. Column gear 2; 15. Short gear; 16. Rectangle block; 17. Round rod; 18. Sliding block; 19. Fixed block; 20. Long gear; 21. Driven gear; 22. Motor 2; 23. Driving gear; 24. Rack. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Reference Figure 1 - Figure 3 The utility model provides an embodiment: a vacuum homogenizing emulsifier, including a base 1, and two support rods 2 are rotatably connected to the left inner side of the base 1. The base 1 provides stable support for the product or equipment to ensure that it will not tilt, shake or collapse during use. This is especially important for equipment with a large height or weight, such as mechanical equipment, electronic equipment or furniture. A tank body 3 is fixedly connected to the adjacent side of the two support rods 2. Compared with other forms of storage containers, such as barrels or packaging boxes, the tank body 3 can usually make more efficient use of space because they can be stacked or installed on a shelf, thereby saving space required for storage and transportation. The inner thread of the base 1 is connected with two one-way threaded rods 4, and the outer wall of the two one-way threaded rods 4 is threaded with a block 5, the left bottom end of the block 5 is fixedly connected with a hollow block 6, the bottom of the hollow block 6 is fixedly connected with a tank cover 7, the top inner wall of the block 5 is fixedly connected with a motor 8, the driving end of the motor 8 is fixedly connected with a disc threaded rod 9, the bottom end of the disc threaded rod 9 is fixedly connected with a disc body 10, and the outer wall of the disc body 10 is fixedly connected with a plurality of stirring rods 11, which can effectively mix materials of different components together to ensure that they are evenly distributed during the entire mixing process. This is very important for many industrial production and laboratory applications, such as chemical reactions, food processing, etc. The top outer wall of the disc threaded rod 9 is fixedly connected with a column gear 12, and the top inner wall of the hollow block 6 is rotatably connected with a lifting assembly.

[0026] Reference Figure 3 - Figure 5The lifting assembly includes a threaded column 13, the top outer wall of the threaded column 13 is fixedly connected with a column gear 2 14, the front inner wall of the hollow block 6 is rotatably connected with two short gears 15, the rear outer wall of the short gear 15 is fixedly connected with a rectangular block 16, and the adjacent side of the two rectangular blocks 16 is fixedly connected with a round rod 17, and the geometric shape of the round rod 17 makes it have high strength and stability when subjected to pressure and tension. This makes the round rod 17 often used as a support, load-bearing or connecting element in building structures, mechanical manufacturing and engineering design. The right bottom of the block 5 is fixedly connected with a lifting and dumping assembly, and the lifting and dumping assembly includes a sliding block 18, a fixed block 19 is fixedly connected to the inner wall of the base 1, the right outer wall of one of the support rods 2 is fixedly connected with a long gear 20, the bottom outer wall of one of the one-way threaded rods 4 is fixedly connected with a driven gear 21, and the right bottom inner wall of the base 1 is fixedly connected with a motor 22, and the motor 22 usually has a high energy conversion efficiency, which can convert the input electrical energy into mechanical energy, thereby achieving the work task. The design and technical progress of modern motor 22 have continuously improved the efficiency of motor 22. The driving end of motor 22 is fixedly connected with a driving gear 23, and the inner wall of one end of the sliding block 18 is fixedly connected with a driving gear 23.

[0027] Reference Figure 2 , Figure 4 , Figure 5 , the top outer wall of the disc threaded rod 9 is rotatably connected to the top inner wall of the hollow block 6, and the outer wall of the column gear 12 is meshed with the outer wall of the column gear 2 14. The outer wall of one of the short gears 15 is meshed with the outer wall of the threaded column 13, and the outer wall of the threaded column 13 is rotatably connected to the top inner wall of the hollow block 6. The outer wall of one of the short gears 15 is meshed with the outer wall of the disc threaded rod 9, and the outer wall of the tank cover 7 is rotatably connected to the inside of the tank cover 7. The outer wall of the driven gear 21 is meshed with the outer wall of the driving gear 23, and the bottom end of the tank cover 7 is in contact with the top of the tank body 3. The tank cover 7 can effectively seal the container, prevent the liquid or gas in the container from leaking, and maintain the stability and safety of the internal environment of the container. The outer wall of the long gear 20 is meshed with the outer wall of the rack 24, and the outer wall of the sliding block 18 is slidably connected to the inner wall of the fixed block 19. The outer wall of the sliding block 18 is slidably connected to the inner wall of the top right side of the base 1, and the sliding block 18 is usually composed of a small number of simple parts, with relatively low design and manufacturing costs, and is easy to produce and maintain. The top end of the sliding block 18 is fixedly connected to the right bottom of the block body 5 .

[0028] Working principle: start the motor 8, the rotation of the motor 8 will drive the disc threaded rod 9 to rotate, the rotation of the disc threaded rod 9 will drive the disc body 10 to rotate and then drive the stirring rod 11 to rotate to complete the stirring effect, when the disc threaded rod 9 rotates, it will drive the column gear 12 to rotate, the column gear 12 rotates and drives the column gear 2 14 to rotate, the column gear 2 14 rotates and drives the threaded column 13 to rotate, the threaded column 13 drives the short gear 15 and the rectangular block 16 to rotate and pull the round rod 17 to rotate to achieve up and down stirring, making the whole system more perfect, and can continuously rotate up and down to stir, so that the stirring is faster and more uniform, achieving the effect of uniform stirring, and uniform stirring can complete the mixing process in a shorter time, thereby saving production time and cost, and uniform stirring can be carried out automatically, thereby improving production efficiency and output.

[0029] When it is necessary to take out the material in the tank, start the motor 22. When the motor 22 rotates, it will drive the driving gear 23 to rotate. The rotation of the driving gear 23 will cause the driven gear 21 to rotate and drive the one-way threaded rod 4 to rotate. At this time, the block 5 will rise under the action of the one-way threaded rod 4, so that the stirring rod 11 will slowly rise from the tank body 3. When the block 5 rises, it will drive the sliding block 18 to rise and then drive the rack 24 to rise. When the stirring rod 11 is about to leave the tank body 3, the rack 24 engages with the long gear 20 to make the tank body 3 slowly tip over, realizing the lifting and tipping effect. The lifting and tipping system can flexibly adjust the height and tipping angle of the object as needed to adapt to working scenes with different height and angle requirements.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A vacuum homogenizing emulsifier, comprising a base (1), characterized in that: The left side of the base (1) is internally rotatably connected to two support rods (2), and the adjacent sides of the two support rods (2) are fixedly connected to a tank body (3). The interior of the base (1) is threadedly connected to two one-way threaded rods (4), and the outer walls of the two one-way threaded rods (4) are threadedly connected to a block body (5). The left bottom end of the block body (5) is fixedly connected to a hollow block (6), and the bottom of the hollow block (6) is fixedly connected to a tank cover (7). The top inner wall of the block body (5) is fixedly connected to a motor (8), and the driving end of the motor (8) is fixedly connected to a disc threaded rod (9). The bottom end of the disc threaded rod (9) is fixedly connected to a disk body (10), and the outer wall of the disk body (10) is fixedly connected to a plurality of stirring rods (11). The top outer wall of the disc threaded rod (9) is fixedly connected to a column gear (12), and the top inner wall of the hollow block (6) is rotatably connected to a lifting assembly.

2. The vacuum homogenizing emulsifier according to claim 1, characterized in that: The lifting assembly comprises a threaded column (13), the top outer wall of the threaded column (13) is fixedly connected to a column gear 2 (14), the front inner wall of the hollow block (6) is rotatably connected to two short gears (15), the rear outer wall of the short gear (15) is fixedly connected to a rectangular block (16), the adjacent sides of the two rectangular blocks (16) are fixedly connected to a round rod (17), the right bottom of the block body (5) is fixedly connected to a lifting and tilting assembly, and the lifting and tilting assembly comprises a sliding block (18) The inner wall of the base (1) is fixedly connected to a fixed block (19); the right outer wall of one of the support rods (2) is fixedly connected to a long gear (20); the bottom outer wall of one of the one-way threaded rods (4) is fixedly connected to a driven gear (21); the right bottom inner wall of the base (1) is fixedly connected to a second motor (22); the driving end of the second motor (22) is fixedly connected to a driving gear (23); and the inner wall of one end of the sliding block (18) is fixedly connected to a driving gear (23).

3. The vacuum homogenizing emulsifier according to claim 2, characterized in that: The top outer wall of the disc threaded rod (9) is rotatably connected to the top inner wall of the hollow block (6), and the outer wall of the column gear 1 (12) is meshed with the outer wall of the column gear 2 (14).

4. The vacuum homogenizing emulsifier according to claim 2, characterized in that: The outer wall of one of the short gears (15) is meshed with the outer wall of the threaded column (13), and the outer wall of the threaded column (13) is rotatably connected to the inner wall of the top end of the hollow block (6).

5. The vacuum homogenizing emulsifier according to claim 2, characterized in that: The outer wall of one of the short gears (15) is meshed with the outer wall of the disc threaded rod (9), and the outer wall of the tank cover (7) is rotatably connected to the inside of the tank cover (7).

6. The vacuum homogenizing emulsifier according to claim 2, characterized in that: The outer wall of the driven gear (21) is meshed with the outer wall of the driving gear (23), and the bottom end of the tank cover (7) is in contact with the top end of the tank body (3).

7. The vacuum homogenizing emulsifier according to claim 2, characterized in that: The outer wall of the long gear (20) is meshed with the outer wall of the rack (24), and the outer wall of the sliding block (18) is slidably connected to the inner wall of the fixed block (19).

8. The vacuum homogenizing emulsifier according to claim 2, characterized in that: The outer wall of the sliding block (18) is slidably connected to the inner wall of the right top end of the base (1), and the top end of the sliding block (18) is fixedly connected to the right bottom end of the block body (5).

Citation Information

Patent Citations

  • Vacuum homogenizing emulsifying machine

    CN213314581U