Intelligent dye liquor color matching system in full-automatic textile printing and dyeing industry
Through the fully automatic textile printing and dyeing industry intelligent dyeing liquid color matching system, electric cylinders, rolling devices and grinding plates, the poor dyeing effect caused by the large particle size of dye liquid particles is solved, and the finer dyeing particle size and improved dyeing effect are achieved.
Patent Information
- Application Number
- CN202420877431.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The particle size of the dye liquid particles is large, resulting in poor dyeing effect and poor color fastness and color uniformity.
A fully automatic textile printing and dyeing industry intelligent dyeing liquid color matching system is designed, including printing and dyeing machines, rolling devices and grinding plates. The electric cylinder drives the pressure plate to move the initial crushing dye, the crushing device further crushes the dye, and the second motor drives the grinding disc to rotate inside the grinding plate to grind the dye finely.
Through this system, the dye particle size becomes smaller, the color fastness and color uniformity are significantly improved, and the dyeing effect is significantly improved.
Smart Images
Figure CN222551062U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of textile printing and dyeing, and specifically relates to a fully automatic intelligent dye liquid color matching system for the textile printing and dyeing industry. Background Art
[0002] Dyeing and finishing is an essential process step in the current textile industry. With the improvement of living standards, people have more and more personalized requirements, resulting in more and more complex color requirements for fabrics. Dyes refer to a class of organic compounds that can give other substances a bright and firm color. Since the pigments currently used are all artificially synthesized, they are also called synthetic dyes. Dyes and pigments are generally compounds that have their own colors and can give other substances a bright and firm color in a molecular or dispersed state.
[0003] The particle size and distribution of dyes have a great influence on the performance of dyeing, and the requirements for dye grinding are getting higher and higher. At present, the liquid dye particles obtained by dye grinding have large particle size and irregular particle shape, poor color fastness after dyeing, uneven color, and poor dyeing effect. Utility Model Content
[0004] In view of this, the purpose of the utility model is to provide a fully automatic intelligent dye liquid color matching system for the textile printing and dyeing industry to solve the problem of large particle size of dye liquid particles and poor dyeing effect.
[0005] In order to achieve the above object, the utility model provides the following technical solutions:
[0006] The utility model discloses a fully automatic intelligent dye liquid color matching system for textile printing and dyeing industry, comprising a printing and dyeing machine, wherein the upper part of the printing and dyeing machine is connected with a fixed plate, the upper part of the fixed plate is connected with a conveyor belt, the upper part of the fixed plate is connected with a bearing plate, the upper part of the fixed plate is connected with a fixed frame, one end of the fixed frame is connected with an electric cylinder, the output shaft of the electric cylinder passes through the fixed frame and is connected with a pressure plate, the upper part of the fixed plate is connected with a rolling device, and the rolling device comprises: a first fixed frame, a second fixed frame, a first motor, a gear, a rack, a fixed block, a fixed rod, a first spring, a rotating roller, a sliding block and a second spring, the first fixed frame and the second fixed frame are arranged on both sides of the fixed plate, a contact plate is connected between the first fixed frame and the second fixed frame, the rack is located on the inner side of the first fixed frame, a first sliding groove is provided on the outer side of the first fixed frame, and the fixed The gear train is connected with the gear of the first end through the gear engaged with the gear of the first end through the gear engaged with the gear train, and the gear train is connected with the gear of the first end through the gear engaged with the gear train.
[0007] Furthermore, the first motor output shaft is also provided with a ring and is rotatably connected to the ring, a connecting rod is connected between the ring and the slider, a support rod is connected to the outer side of the ring, the support rod is connected to the first scraper, and the first scraper is close to the upper side of the contact plate.
[0008] Furthermore, a connecting rod is connected to the other side of the ring, and the connecting rod is connected to a second scraper, and the second scraper is close to the rotating roller.
[0009] Furthermore, a grinding plate is connected to one end of the discharge port, the grinding plate is hollow, a second motor is connected to the upper part of the grinding plate, an output shaft of the second motor passes through the grinding plate and is rotatably connected to the grinding plate, and a grinding disc is connected to the output shaft of the second motor.
[0010] Furthermore, the second motor output shaft is connected to a cross bar, and a plurality of grinding discs are connected to the lower end of the cross bar.
[0011] Furthermore, the first scraper and the second scraper are both wedge-shaped.
[0012] The beneficial effects of the utility model are:
[0013] The utility model discloses a fully automatic intelligent dye liquid color matching system for the textile printing and dyeing industry. The electric cylinder drives the pressing plate to move to achieve preliminary dye crushing, and the rolling device further crushes the dye to make the dye finer. The second motor drives the grinding disc to rotate inside the grinding plate to grind the dye finely. The first spring and the second spring enable the rotating roller to move up and down when it contacts with a larger dye to prevent the rotating roller from being stuck by the dye. The first scraper is used to scrape up the dye to drive the dye, and then the rotating roller reciprocates to crush the dye. The second scraper is used to prevent the dye from adhering to the rotating roller to avoid affecting the rolling effect.
[0014] Other advantages, objectives and features of the utility model will be described in the following description and will be apparent to those skilled in the art to some extent, or those skilled in the art can be taught from the practice of the utility model. The objectives and other advantages of the utility model can be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to make the purpose, technical solution and beneficial effects of the utility model clearer, the utility model is described with the following drawings:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a side view of the utility model;
[0018] Figure 3 This is an enlarged view of point A in the figure of the utility model;
[0019] Figure 4 This is an enlarged view of point B in the figure of the utility model;
[0020] Figure 5 It is an enlarged view of point C in the figure of the utility model.
[0021] The markings in the attached drawings are as follows: 1. printing and dyeing machine; 2. fixed plate; 3. bearing plate; 4. electric cylinder; 5. pressing plate; 6. conveyor belt; 7. rolling device; 701. first fixed frame; 702. second fixed frame; 703. contact plate; 704. first motor; 705. gear; 706. rack; 707. fixed block; 708. rotating roller; 709. fixed rod; 710. first spring; 711. second spring; 712. slider; 8. discharge port; 9. ferrule; 10. connecting rod; 11. second scraper; 12. receiving interface; 13. grinding plate; 14. second motor; 15. cross bar; 16. grinding disc; 17. support rod; 18. first scraper; 19. first slide; 20. second slide; 21. fixed frame. DETAILED DESCRIPTION
[0022] like Figure 1 As shown, the utility model is a fully automatic intelligent dye liquid color matching system for the textile printing and dyeing industry, comprising a printing and dyeing machine 1, the upper part of which is connected to a fixed plate 2. The upper part of the fixed plate 2 is connected to a conveyor belt 6, which is used to convey dyes. The upper part of the fixed plate 2 is connected to a bearing plate 3, which is located below the conveyor belt 6. The upper part of the fixed plate 2 is connected to a fixed frame 21, one end of the fixed frame 21 is connected to an electric cylinder 4, the output shaft of the electric cylinder 4 passes through the fixed frame 21 and is connected to a pressing plate 5, which is driven by the electric cylinder 4 to move toward the bearing plate 3 to crush the dye.
[0023] like Figures 1 to 4As shown, the upper part of the fixed plate 2 is connected with a crushing device 7 for crushing the dye, and the crushing device 7 includes: a first fixed frame 701, a second fixed frame 702, a first motor 704, a gear 705, a rack 706, a fixed block 707, a fixed rod 709, a first spring 710, a rotating roller 708, a slider 712 and a second spring 711. The first fixed frame 701 and the second fixed frame 702 are arranged on both sides of the fixed plate 2, and a contact plate 703 is connected between the first fixed frame 701 and the second fixed frame 702, and the dye is transported to the contact plate 703 and crushed. The inner side of the first fixed frame 701 is provided with a rack 706 up and down, so that the gear 705 can be meshed when it contacts the rack 706 up and down. The outer side of the first fixed frame 701 is provided with a first slide 19, and one end of the fixed rod 709 is slidably connected to the first slide 19. One end of the first spring 710 is connected to the fixed rod 709, and the other end of the first spring 710 is slidably connected to the first slide 19, and the first spring 710 and the fixed rod 709 slide in the first slide 19. The other end of the fixed rod 709 is connected to the fixed block 707, and the first motor 704 is fixedly connected to the fixed block 707, and the fixed rod 709 moves synchronously with the fixed block 707. The output shaft of the first motor 704 passes through the gear 705 and is fixedly connected to the gear 705, and the gear 705 is meshed with the rack 706, and the first motor 704 drives the gear 705 to rotate, and the gear 705 meshes with the rack 706 so that the gear 705 moves. The output shaft of the first motor 704 passes through the rotating roller 708 and is fixedly connected to the rotating roller 708, and the first motor 704 drives the rotating roller 708 to rotate, and the rotating roller 708 crushes the dye. The second fixed frame 702 has a second slide groove 20 formed inside, the slider 712 is slidably connected to the slide groove, the other end of the output shaft of the first motor 704 is rotatably connected to the slider 712, and the slider 712 moves with the first motor 704. One end of the second spring 711 is fixedly connected to the upper end of the slider 712, and the other end of the second spring 711 is slidably connected to the inner side of the second fixed frame 702. One end of the abutment plate 703 is connected to a discharge port 8, and the rolled dye is discharged through the discharge port 8. One side of the printing and dyeing machine 1 is connected to a receiving port 12, and the receiving port 12 is located below the discharge port 8, and the dye enters the printing and dyeing machine 1 through the receiving port 12.
[0024] like Figures 1 to 4As shown, the output shaft of the first motor 704 is also penetrated by a ferrule 9 and is rotatably connected to the ferrule 9. A connecting rod is connected between the ferrule 9 and the slider 712, and the ferrule 9 is prevented from rotating by the connecting rod. A support rod 17 is connected to the outer side of the ferrule 9, and the support rod 17 is connected to a first scraper 18. The first scraper 18 is close to the upper side of the abutment plate 703, and the first scraper 18 is used to scrape the dye from the abutment plate 703. A connecting rod 10 is connected to the other side of the ferrule 9, and the connecting rod 10 is connected to a second scraper 11. The second scraper 11 is close to the rotating roller 708, and the second scraper 11 is used to prevent the dye from adhering to the rotating roller 708. The first scraper 18 and the second scraper 11 are both wedge-shaped, so as to scrape the dye.
[0025] like Figures 1 to 5 As shown, one end of the discharge port 8 is connected to a grinding plate 13, and the grinding plate 13 is hollow so that the dye enters the middle of the grinding plate 13. The upper part of the grinding plate 13 is connected to a second motor 14, and the output shaft of the second motor 14 passes through the grinding plate 13 and is rotatably connected to the grinding plate 13. The output shaft of the second motor 14 is connected to a grinding disc 16, and the second motor 14 drives the grinding disc 16 to rotate to grind the dye. The output shaft of the second motor 14 is connected to a cross bar 15, and the lower end of the cross bar 15 is connected to a plurality of grinding discs 16, and the second motor 14 drives the cross bar 15 to rotate, and the cross bar 15 drives the plurality of grinding discs 16 to rotate to grind the dye.
[0026] The working process of the above scheme is as follows: when the printing and dyeing machine 1 needs dye, the dye is placed on the conveyor belt 6. At this time, the conveyor belt 6 is started to drive the dye to the top of the bearing plate 3, and the electric cylinder 4 is started to lower the pressing plate 5, and the pressing plate 5 is squeezed with the dye to initially crush the dye. At this time, the conveyor belt 6 drives the dye to the top of the contact plate 703, and the first motor 704 is started to drive the gear 705 to rotate, and the gear 705 rotates on the rack 706, and the gear 705 drives the rotating roller 708 to move. The rotating roller 708 is used to crush the dye. When the rotating roller 708 contacts more dye, the rotating roller 708 moves the gear 705 upward to contact the upper rack 706 in the first fixed frame 701, and the first spring 710 is squeezed. The second spring 711 is squeezed, and the slider 712 slides in the second slide groove 20. When the rotating roller 708 moves, the first scraper 18 scrapes the dye on the contact plate 703, causing the dye to change its position, so that the rotating roller 708 rolls in a different direction from the dye when rolling back and forth, thereby improving the rolling effect. The second scraper 11 is used to scrape off the fine dye adhering to the rotating roller 708. When the rotating roller 708 moves back and forth, it drives the rolled dye to the discharge port 8. The discharge port 8 is set obliquely so that the dye slides to the grinding plate 13, and the second motor 14 is started to drive the grinding disc 16 to grind the dye. After the dye is ground, the dye is scraped out, and the dye falls to the receiving interface 12 and then enters the printing and dyeing machine 1 through the receiving interface 12.
[0027] The above scheme has the following beneficial effects: the electric cylinder 4 drives the pressing plate 5 to move so as to achieve preliminary crushing of the dye, and the rolling device 7 is used to further crush the dye to make it finer; the second motor 14 drives the grinding disc 16 to rotate inside the grinding plate 13 to grind the dye finely; the first spring 710 and the second spring 711 enable the rotating roller 708 to move up and down when it contacts with a larger dye to prevent the rotating roller 708 from being stuck by the dye. The first scraper 18 is used to scrape up the dye to drive the dye, and then the rotating roller 708 is reciprocated to crush the dye; the second scraper 11 is used to prevent the dye from adhering to the rotating roller 708 to avoid affecting the rolling effect.
[0028] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the utility model.
Claims
1. A fully automatic intelligent dye color matching system for the textile printing and dyeing industry, characterized by: The printing and dyeing machine (1) comprises a fixing plate (2) connected to the upper part of the printing and dyeing machine (1), a conveyor belt (6) connected to the upper part of the fixing plate (2), a bearing plate (3) connected to the upper part of the fixing plate (2), a fixing frame (21) connected to the upper part of the fixing plate (2), an electric cylinder (4) connected to one end of the fixing frame (21), an output shaft of the electric cylinder (4) passing through the fixing frame (21) and connected to a pressing plate (5), a rolling device (7) connected to the upper part of the fixing plate (2), and the rolling device (7) comprising: a first fixing frame (701), a second fixing frame (702), a first motor (704), a gear (705), a rack (706), a fixed block (707), a fixed rod (709), a first spring (710), a rotating roller (708), a slider (712) and a second spring (711), the first fixed frame (701) and the second fixed frame (702) are arranged on both sides of the fixed plate (2), a contact plate (703) is connected between the first fixed frame (701) and the second fixed frame (702), the rack (706) is located on the inner side of the first fixed frame (701), a first sliding groove (19) is opened on the outer side of the first fixed frame (701), one end of the fixed rod (709) is connected to the first sliding groove (19) is slidably connected, one end of the first spring (710) is connected to the fixed rod (709), the other end of the first spring (710) is slidably connected to the first slide groove (19), the other end of the fixed rod (709) is connected to the fixed block (707), the first motor (704) is fixedly connected to the fixed block (707), the output shaft of the first motor (704) passes through the gear (705) and is fixedly connected to the gear (705), the gear (705) is meshed with the rack (706), the output shaft of the first motor (704) passes through the rotating roller (708) and is meshed with the rotating roller (708) The second fixing frame (702) is fixedly connected, a second slide groove (20) is provided on the inner side of the second fixing frame (702), the slider (712) is slidably connected to the second slide groove (20), the other end of the output shaft of the first motor (704) is rotatably connected to the slider (712), one end of the second spring (711) is fixedly connected to the upper end of the slider (712), the other end of the second spring (711) is slidably connected to the inner side of the second fixing frame (702), one end of the contact plate (703) is connected to the discharge port (8), and one side of the printing and dyeing machine (1) is connected to a receiving interface (12), and the receiving interface (12) is located below the discharge port (8).
2. The fully automatic intelligent dye solution color matching system for textile printing and dyeing industry according to claim 1, characterized in that: The output shaft of the first motor (704) is also provided with a ferrule (9) and is rotatably connected to the ferrule (9); a connecting rod is connected between the ferrule (9) and the slider (712); a support rod (17) is connected to the outer side of the ferrule (9); the support rod (17) is connected to a first scraper (18); and the first scraper (18) is close to the upper side of the contact plate (703).
3. A fully automatic intelligent dye solution color matching system for textile printing and dyeing industry according to claim 2, characterized in that: The other side of the ferrule (9) is connected to a connecting rod (10), and the connecting rod (10) is connected to a second scraper (11), and the second scraper (11) is close to the rotating roller (708).
4. The fully automatic intelligent dye solution color matching system for textile printing and dyeing industry according to claim 1, characterized in that: One end of the discharge port (8) is connected to a grinding plate (13), the grinding plate (13) is hollow, the upper part of the grinding plate (13) is connected to a second motor (14), the output shaft of the second motor (14) passes through the grinding plate (13) and is rotatably connected to the grinding plate (13), and the output shaft of the second motor (14) is connected to a grinding disc (16).
5. The fully automatic intelligent dye solution color matching system for textile printing and dyeing industry according to claim 4, characterized in that: The output shaft of the second motor (14) is connected to a crossbar (15), and the lower end of the crossbar (15) is connected to a plurality of grinding discs (16).
6. The fully automatic intelligent dye solution color matching system for textile printing and dyeing industry according to claim 3 is characterized by: The first scraper (18) and the second scraper (11) are both wedge-shaped.