Ultrasonic cleaning device
By using ultrasonic cleaning devices in the production process of glass fiber yarns, the high-frequency vibration of ultrasonic waves removes dirt in the steel collar breathable holes, solving the problem of incomplete cleaning methods and improving the quality and production efficiency of the yarn.
Patent Information
- Application Number
- CN202323533594.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2033-12-25
AI Technical Summary
During the production process of glass fiber yarn, the air permeability holes of the steel collar are easily clogged by dust and impurities, resulting in increased tension during the twisting process, resulting in quality problems such as hairs and broken silk of the yarn. The existing cleaning methods are not thorough, which affects the production quality.
An ultrasonic cleaning device is designed. By installing an ultrasonic transducer in multiple directions, the high-frequency oscillation signal is converted into high-frequency mechanical oscillation, and propagated into the cleaning liquid. The high-frequency vibration of ultrasonic waves makes the tiny bubbles in the cleaning liquid explode on the surface of the object, thereby removing dirt on the surface of the object.
The comprehensive cleaning of the steel collar breathable holes is achieved, the cleaning effect is improved, the hair and wire breaking problems of the yarn are reduced, and the production quality of glass fiber yarn is improved.
Smart Images
Figure CN222551546U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning devices, in particular to an ultrasonic cleaning device. Background Art
[0002] The current production process for glass fiber yarn requires a twisting process. During this process, the yarn is diverted along its path by a steel collar. The collar is a powder metallurgy structure densely packed with tiny air holes that store lubricating oil. A single collar has a diameter of 220mm. Over long periods of operation, dust and impurities can clog the collar's air holes, increasing tension during the twisting process and causing quality issues such as hairiness and broken yarns. This requires regular, time-consuming cleaning of the air holes, which is often incomplete. Therefore, a cleaning device is urgently needed to efficiently and thoroughly clean the air holes to prevent any degradation of the glass fiber yarn quality during production. Utility Model Content
[0003] The purpose of this utility model is to provide an ultrasonic cleaning device that can solve the above technical problems.
[0004] The utility model provides an ultrasonic cleaning device, comprising an inner box and an outer box, wherein the outer box is sleeved on the outer side of the inner box, and a plurality of ultrasonic transducers are distributed on the outer side wall and the outer bottom wall of the inner box, wherein the ultrasonic transducers are arranged in a matrix, and the horizontal or vertical ultrasonic transducers have the same spacing, and the inner box contains cleaning liquid.
[0005] Furthermore, a drainage pipe communicating with the outside world for draining sewage is provided at the bottom of the inner box, and a valve is provided on the drainage pipe.
[0006] Furthermore, the outer surface of the valve is covered with a non-slip silicone sleeve.
[0007] Furthermore, a filter is provided in the inner box, and a support plate extending outward is provided at the upper end of the filter, and the support plate is mounted on the upper end of the inner box.
[0008] Furthermore, a pull ring is fixedly installed on the upper end of the support plate.
[0009] Furthermore, an electric heating plate is installed on the inner wall of the inner box.
[0010] Furthermore, a noise reduction box is provided on the outside of the outer box body, and the noise reduction box is formed by enclosing four plates, and the plate body is composed of an inner plate and an outer plate, and a sound insulation interlayer is provided between the inner plate and the outer plate.
[0011] Furthermore, a support rod is fixedly connected to the bottom of the outer box, and a foot is fixedly connected to the bottom of the support rod.
[0012] Furthermore, the support rod and the base are both cylindrical structures, and the diameter of the base is larger than the diameter of the support rod.
[0013] Beneficial effects:
[0014] The utility model installs ultrasonic transducers in multiple positions, converts the high-frequency oscillation signal emitted by an external ultrasonic generator into high-frequency mechanical oscillation through the ultrasonic transducers and transmits it to the cleaning liquid, utilizes the high-frequency vibration of the ultrasonic wave to make the tiny bubbles in the cleaning liquid explode on the surface of the object, thereby removing the dirt on the surface of the object, meeting the requirement of all-round cleaning of impurities in the air vents of the steel collar, improving the cleaning effect, and further improving the quality of the glass fiber yarn in the production process, and reducing the occurrence of defective products. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the plate body in the utility model.
[0018] Explanation of the accompanying numbers: 1-inner box, 2-outer box, 3-ultrasonic transducer, 4-drain pipe, 5-valve, 6-support plate, 7-pull ring, 8-electric heating plate, 901-inner plate, 902-outer plate, 903-sound insulation interlayer, 10-support rod, 11-base, 12-filter. DETAILED DESCRIPTION
[0019] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0021] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0022] Example 1
[0023] An ultrasonic cleaning device, such as Figure 1-2 As shown, the apparatus comprises an inner box 1 and an outer box 2. The outer box 2 is sleeved onto the outer side of the inner box 1 with a space between the two. Multiple ultrasonic transducers 3 are distributed along the outer sidewall and bottom wall of the inner box 1. The ultrasonic transducers 3 are arranged in a matrix, with the transverse and longitudinal ultrasonic transducers 3 spaced uniformly. Cleaning liquid is contained within the inner box 1. The apparatus also includes an ultrasonic generator, which converts electrical energy into a high-frequency alternating current signal that matches the ultrasonic transducer. The ultrasonic transducer converts the electrical signal generated by the ultrasonic generator into an ultrasonic vibration signal, which is then transmitted to the liquid to produce a cleaning effect.
[0024] A drain pipe 4 for draining sewage, which is connected to the outside world, is provided at the bottom of the inner box 1. A valve 5 is provided on the drain pipe 4. The outer surface of the valve 5 is covered with a non-slip silicone sleeve to facilitate the rotation of the valve 5. After ultrasonic cleaning, the contaminated cleaning liquid is discharged by rotating the valve 5. A filter screen 12 is provided in the inner box 1. The upper end of the filter screen 12 is provided with an outwardly extending support plate 6. The support plate 6 is mounted on the upper end of the inner box 1. A pull ring 7 is fixedly installed on the upper end of the support plate 6. When cleaning, the parts to be cleaned are placed in the filter screen 12. When cleaning is completed, the pull ring 7 can be directly lifted to lift the filter screen 12 and then take out the cleaned parts. An electric heating plate 8 is installed on the inner wall of the inner box 1 to heat the cleaning liquid and heat it to the optimal active temperature.
[0025] A noise reduction box is mounted on the outside of the outer box 2. The noise reduction box is enclosed by four panels, consisting of an inner panel 901 and an outer panel 902. A sound insulation interlayer 903 is provided between the inner and outer panels 901 and 902. The sound insulation interlayer 903 is made of pearl cotton. Whether to mount the noise reduction box on the outside of the outer box 2 is determined by the use occasion and application scenario. At the same time, a through hole is reserved on one of the panels for the drainage pipe 4 to pass through.
[0026] The bottom of the outer box body 2 is fixedly connected to a support rod 10 , and the bottom of the support rod 10 is fixedly connected to a foot 11 . Both the support rod 10 and the foot 11 are cylindrical structures, and the diameter of the foot 11 is larger than the diameter of the support rod 10 .
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. An ultrasonic cleaning device, characterized in that: It includes an inner box body and an outer box body, the outer box body is sleeved on the outside of the inner box body, a plurality of ultrasonic transducers are distributed on the outer side wall and the outer bottom wall of the inner box body, the ultrasonic transducers are arranged in a matrix, and the horizontal or vertical ultrasonic transducers are spaced at the same intervals, the inner box body contains cleaning liquid, a filter is provided in the inner box body, a support plate extending outward is provided on the upper end of the filter, the support plate is mounted on the upper end of the inner box body, a pull ring is fixedly installed on the upper end of the support plate, a noise reduction box is sleeved on the outside of the outer box body, the noise reduction box is surrounded by four plates, the plate body is composed of an inner plate and an outer plate, and a sound insulation interlayer is provided between the inner plate and the outer plate.
2. The ultrasonic cleaning device according to claim 1, characterized in that: A drainage pipe communicating with the outside world and used for sewage discharge is arranged at the bottom of the inner box body, and a valve is arranged on the drainage pipe.
3. The ultrasonic cleaning device according to claim 2, characterized in that: The outer surface of the valve is covered with a non-slip silicone sleeve.
4. The ultrasonic cleaning device according to claim 1, characterized in that: The inner wall of the inner box is equipped with an electric heating plate.
5. The ultrasonic cleaning device according to claim 1, characterized in that: The bottom of the outer box is fixedly connected with a support rod, and the bottom of the support rod is fixedly connected with a foot.
6. The ultrasonic cleaning device according to claim 5, characterized in that: The support rod and the base are both cylindrical structures, and the diameter of the base is greater than the diameter of the support rod.