Auxiliary supporting device in bending production process of power distribution cabinet

By designing an auxiliary support device in the bending production process of distribution cabinets, the problems of manual handling and manipulators in the prior art are solved, automatic rotation and lifting are achieved, and production efficiency and safety are improved.

CN222551932UActive Publication Date: 2025-03-04JIANGSU HUAYIREI INTELLIGENT ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420819933.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-03-04
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

During the bending production process of existing distribution cabinets, there is a lack of an auxiliary device that can support, rotate and lift, which leads to inconvenient manual handling and manipulator operation, affecting production efficiency and safety.

Method used

An auxiliary support device including a device base, a rotary seat, a limiting plate and a lifting plate is designed. The base of the device has a rotating power mechanism built-in. The rotating seat can rotate and is supported by a support unit. The lifting plate is lifted and lowered by the lifting power mechanism, and a support pad is installed on the top to protect the distribution cabinet plate.

Benefits of technology

This device enables the distribution cabinet plate to automatically rotate and lift, reducing the labor intensity of manual handling, improving production efficiency, and ensuring the normal operation of the robot through stable support and smooth lifting.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222551932U_ABST
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Abstract

The utility model relates to an auxiliary supporting device in the bending production process of a power distribution cabinet. The auxiliary supporting device mainly comprises a device base, a rotating seat, a limiting plate and a lifting plate. A rotating power mechanism is arranged in the device base and can drive the rotating seat to rotate, so that the power distribution cabinet plate on the lifting plate can rotate; a lifting power mechanism is arranged on the limiting plate and can control the lifting plate to ascend and descend, the height of the power distribution cabinet plate can be adjusted conveniently, a manipulator can pick up the power distribution cabinet plate conveniently, and manual carrying is saved; a supporting unit is arranged between the rotating seat and the rotating groove, so that the stability of the rotating seat during autorotation is ensured; the top of the lifting plate is provided with a supporting rubber pad used for bearing power distribution cabinet plates. The whole device is ingenious in design, automatic rotation and lifting of the power distribution cabinet plate are achieved, the production efficiency is improved, and the labor intensity of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of power distribution cabinet production equipment, in particular to an auxiliary supporting device in the bending production process of a power distribution cabinet. Background Art

[0002] When the power distribution cabinet is formed in one piece by a bending machine, it is often necessary to cooperate with a robot to grab the power distribution cabinet plate and send it into the bending machine. After bending four times, the cabinet body can be formed, and then the formed cabinet body can be further welded and repaired;

[0003] However, before the distribution cabinet plates are sent to the bending workshop, they generally need to be hoisted by a crane in the factory. For small factories, there may not be conditions for installing a crane. If the distribution cabinet needs to be bent, it is necessary to manually move the distribution cabinet and move the distribution cabinet plates to the manipulator workbench. Horizontal transportation and lifting consume a lot of manpower.

[0004] In addition, for the first bending operation of the distribution cabinet, after the robot picks up the distribution cabinet plate and sends it to the bending machine for the first bending, the plate needs to be placed back on the robot workbench so that the staff can check the bending quality, ensure the bending accuracy, prevent and solve possible problems during the bending, and then pick it up again by the robot and rotate it 90° to bend the other side. At this time, the workbench cannot rotate by itself. On the one hand, it may affect the observation of on-site staff, and on the other hand, it cannot shorten the bending operation process. Therefore, in order to meet the operation needs, a device that can bear and support the distribution cabinet plate is needed. Utility Model Content

[0005] The technical problem to be solved by the utility model is to address the deficiencies of the prior art and to provide an auxiliary supporting device for the bending production process of the distribution cabinet, which can support the distribution cabinet plate and can be rotated and lifted.

[0006] The technical problem to be solved by the utility model is achieved through the following technical solutions: an auxiliary support device in the bending production process of a distribution cabinet, the auxiliary support device comprising:

[0007] The device base has a receiving groove on the middle top surface of the device base, a rotating groove on the middle bottom surface of the receiving groove, an equipment compartment on the device base below the rotating groove, a rotating power mechanism installed in the equipment compartment, and a power output end of the rotating power mechanism is vertically arranged upward;

[0008] A rotating seat, which is embedded in the rotating groove, a transmission shaft is fixedly installed on the middle bottom surface of the rotating seat, the transmission shaft penetrates into the equipment compartment, the transmission shaft is vertically downwardly arranged and cooperates with the power output end of the rotating power mechanism, and a plurality of support units are arranged between the rotating groove and the rotating seat to provide vertical upward support force to the rotating seat during the rotation of the rotating seat;

[0009] A limit plate, on which a plurality of limit grooves are provided, in which a lifting power mechanism is vertically arranged, and the bottom of the lifting power mechanism is fixedly connected to the top surface of the rotating seat;

[0010] A lifting plate is fixedly provided with a docking block on the bottom surface of the lifting plate, and a docking groove is provided on the top surface of the limit plate, the inner wall of which can be aligned and fitted with the outer wall of the docking block. The bottom surface of the docking block is fixedly connected to the lifting end of the lifting power mechanism, and a supporting rubber pad for supporting the distribution cabinet plate is fixedly provided on the top surface of the lifting plate.

[0011] The technical problem to be solved by the utility model can also be achieved through the following technical scheme. In the above-mentioned auxiliary support device in the bending production process of a distribution cabinet, the slot of the accommodating slot is arranged in an open shape, and the angle between the vertical side wall and the bottom side wall is an obtuse angle.

[0012] The technical problem to be solved by the utility model can also be achieved through the following technical solutions: in the auxiliary support device in the bending production process of the above-mentioned distribution cabinet, the slopes of the vertical side walls of the rotating groove and the rotating seat are the same.

[0013] The technical problem to be solved by the utility model can also be achieved through the following technical solutions: in the above-mentioned auxiliary support device in the bending production process of the distribution cabinet, the rotating seat, the limiting plate and the lifting plate are parallel.

[0014] The technical problem to be solved by the utility model can also be achieved through the following technical solutions: in the above-mentioned auxiliary support device in the bending production process of the distribution cabinet, the bottom of the lifting power mechanism is vertically fixed on the top edge of the rotating seat.

[0015] The technical problem to be solved by the utility model can also be achieved through the following technical solutions: the auxiliary support device in the bending production process of the above-mentioned distribution cabinet, the lifting power mechanism is evenly arranged with 6 units in the circumference, the installation spacing of 2 adjacent lifting power mechanisms is the same, and one lifting power mechanism is arranged in each of the limit grooves.

[0016] The technical problem to be solved by the utility model can also be achieved through the following technical scheme: the auxiliary support device in the bending production process of the above-mentioned distribution cabinet, the support unit is a universal ball seat installed on the top surface of the rotating groove, and the top of the universal ball seat is in sliding contact with the bottom surface of the rotating seat.

[0017] The technical problem to be solved by the utility model can also be achieved through the following technical scheme: the auxiliary support device in the bending production process of the above-mentioned distribution cabinet, a plurality of universal wheels for walking are installed on the bottom surface of the base of the device.

[0018] Compared with the prior art, the beneficial technical effects of the utility model are:

[0019] (1) The rotating power mechanism built into the base of the device can drive the rotating seat to rotate, so that the distribution cabinet plate carried on the top surface of the lifting plate can rotate, and the lifting power mechanism between the lifting plate and the rotating seat can lift the lifting plate, so that the distribution cabinet plate on the top surface of the lifting plate is lifted to the working height, which is convenient for an external manipulator to pick up the distribution cabinet plate without manual picking, placing and moving, thus saving the labor intensity of the staff;

[0020] (2) A plurality of support units are provided between the rotating groove and the rotating seat. The support units are universal ball seats. During the rotation of the rotating seat, the universal ball seats can support the bottom surface of the rotating seat, so that the rotation state of the rotating seat is more stable;

[0021] (3) There are 6 lifting power mechanisms, which are evenly distributed on the top surface of the rotating seat. The setting of multiple lifting power mechanisms can make the lifting of the lifting plate more stable, ensuring that the distribution cabinet plate on the top surface of the lifting plate can be picked up normally by the robot. Its structural design is reasonable. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure when the utility model is used;

[0023] Figure 2 Another structural schematic diagram of the utility model when used;

[0024] Figure 3 It is a schematic diagram of the top structure of the utility model when in use.

[0025] In the figure, 1. device base; 2. containing groove; 3. rotating groove; 4. equipment compartment; 5. rotating power mechanism; 6. rotating seat; 7. transmission shaft; 8. supporting unit; 9. limiting plate; 10. limiting groove; 11. lifting power mechanism; 12. lifting plate; 13 docking block; 14. docking groove; 15. supporting rubber pad; 16. universal wheel; 17. distribution cabinet plate; 18. bending machine; 19. manipulator. DETAILED DESCRIPTION

[0026] The specific technical solutions of the present invention are further described below with reference to the accompanying drawings, so as to facilitate further understanding of the present invention by those skilled in the art, and do not constitute any limitation to the rights thereof.

[0027] Example 1, reference Figure 1-3 , an auxiliary support device in the bending production process of a distribution cabinet, the auxiliary support device comprising:

[0028] The device base 1 is formed into a roughly square seat structure, and a receiving groove 2 is provided on the top surface of the middle part of the device base 1. The receiving groove 2 is a square groove, and its groove depth can be selected according to the use requirements. The notch of the receiving groove 2 is set in an open shape, and the angle between the vertical side wall and the bottom side wall is an obtuse angle, which can be 135°. A rotating groove 3 is provided on the bottom surface of the middle part of the receiving groove 2. The rotating groove 3 is formed into a roughly square groove structure. The vertical side walls of the rotating seat have the same inclination. An equipment warehouse 4 is provided on the device base 1 below the rotating groove 3. The equipment warehouse 4 is formed into a roughly square warehouse body. A rotating power mechanism 5 is installed in the equipment warehouse 4. The rotating power mechanism 5 can be a servo motor. The power output end of the rotating power mechanism 5 is vertically arranged upward, and the rotating seat described below can be driven to rotate by the rotating power mechanism 5;

[0029] The rotating seat 6 is formed into a roughly disc-shaped structure, and the rotating seat 6 is embedded in the rotating groove 3. A transmission shaft 7 is fixedly installed on the middle bottom surface of the rotating seat 6. The transmission shaft 7 penetrates into the equipment compartment 4. The transmission shaft 7 is vertically downwardly arranged and cooperates with the power output end of the rotating power mechanism 5;

[0030] In order to make the rotating seat 6 more stable during its self-rotation, a plurality of support units 8 are provided between the rotating groove 3 and the rotating seat 6 to provide vertical upward support force to the rotating seat 6 during its self-rotation. The bottom of the lifting power mechanism is vertically fixed on the edge of the top surface of the rotating seat 6. The support unit 8 is a universal ball seat installed on the top surface of the rotating groove 3. The top of the universal ball seat is in sliding contact with the bottom surface of the rotating seat 6. The universal ball seat is actually composed of a square seat body and a steel ball. The bottom of the steel ball is embedded in the top of the square seat body. The top of the steel ball is in sliding contact with the bottom surface of the rotating seat 6. When the rotating seat 6 rotates, the steel ball can provide support;

[0031] The limiting plate 9 is formed into a roughly square plate-shaped structure, and a plurality of limiting grooves 10 are opened on the limiting plate 9. The limiting grooves 10 are formed into a roughly square groove structure. A lifting power mechanism 11 is vertically arranged in the limiting groove 10. The lifting power mechanism 11 can be an electric telescopic rod. The bottom of the lifting power mechanism 11 is fixedly connected to the top surface of the rotating seat 6. The lifting power mechanism 11 is evenly arranged in 6 circumferential directions, and may not be limited to 6. The installation spacing of two adjacent lifting power mechanisms 11 is the same, and one lifting power mechanism 11 is arranged in each of the limiting grooves 10;

[0032] In order to ensure that the six lifting power mechanisms 11 can be lifted and lowered smoothly, and to keep the lifting power mechanisms 11 from offsetting each other during the lifting period, a limiting plate 9 is provided to limit the outer wall of the lifting power mechanism 11;

[0033] The lifting plate 12 is formed into a roughly square plate-shaped structure, and a docking block 13 is fixedly arranged on the bottom surface of the lifting plate 12. The docking block 13 is formed into a roughly square plate-shaped structure. A docking groove 14 whose inner wall can be aligned and fitted with the outer wall of the docking block 13 is opened on the top surface of the limiting plate 9. The docking groove 14 is formed into a roughly square groove structure. The bottom surface of the docking block 13 is fixedly connected to the lifting end of the lifting power mechanism 11. The docking groove 14 and the docking block 13 can make the lifting plate 12 when the lifting power mechanism 11 is not lifted, so that the docking block 13 on the bottom surface of the lifting plate 12 fits with the docking groove 14 on the top surface of the limiting plate 9, thereby limiting the return of the lifting plate 12;

[0034] In order to prevent the distribution cabinet plate 17 from scratching the plate surface when it contacts the top surface of the lifting plate 12, a supporting rubber pad 15 for supporting the distribution cabinet plate 17 is fixed on the top surface of the lifting plate 12. The supporting rubber pad 15 can be formed into a roughly square structure, and its material can be rubber, which can protect the distribution cabinet plate 17 to the greatest extent.

[0035] The rotating seat 6, the limiting plate 9 and the lifting plate 12 are parallel;

[0036] In order to enable the auxiliary support device to move freely, a plurality of universal wheels 16 for walking are installed on the bottom surface of the device base 1, so that the staff can move the auxiliary support device conveniently.

[0037] When the auxiliary support device is used in the bending production process of the distribution cabinet:

[0038] (1) First, the factory staff uses a forklift to move the distribution cabinet plate 17 to be bent to the top surface of the lifting plate 12 of the auxiliary support device, and then push the auxiliary support device to the bending workshop, avoiding the problem that large equipment cannot enter the bending workshop and the distribution cabinet plate 17 can only be moved manually;

[0039] (2) After the auxiliary support device arrives at the bending workshop, the lifting power mechanism 11 is driven by an external power supply to lift the lifting plate 12 and the distribution cabinet plate 17 thereon to a certain height, so that the robot in the bending workshop can suck the distribution cabinet plate 17 through the suction cup on it;

[0040] (3) When the manipulator 19 in the bending workshop absorbs the distribution cabinet plate 17 and bends one edge through the bending machine 18, the distribution cabinet plate 17 that has completed the first bending is placed on the lifting plate 12. At this time, the staff can perform measurement inspection to check whether the bending is in place. During this period, the rotating power mechanism 5 can be driven by an external power supply to rotate a certain angle for multiple observations. After checking and adjusting, the next bending can be carried out until all bending operations are completed.

Claims

1. An auxiliary support device in the bending production process of a distribution cabinet, characterized in that: The auxiliary support device comprises: The device base has a receiving groove on the middle top surface of the device base, a rotating groove on the middle bottom surface of the receiving groove, an equipment compartment on the device base below the rotating groove, a rotating power mechanism installed in the equipment compartment, and a power output end of the rotating power mechanism is vertically arranged upward; A rotating seat, which is embedded in the rotating groove, a transmission shaft is fixedly installed on the middle bottom surface of the rotating seat, the transmission shaft penetrates into the equipment compartment, the transmission shaft is vertically downwardly arranged and cooperates with the power output end of the rotating power mechanism, and a plurality of support units are arranged between the rotating groove and the rotating seat to provide vertical upward support force to the rotating seat during the rotation of the rotating seat; A limit plate, on which a plurality of limit grooves are provided, in which a lifting power mechanism is vertically arranged, and the bottom of the lifting power mechanism is fixedly connected to the top surface of the rotating seat; A lifting plate is fixedly provided with a docking block on the bottom surface of the lifting plate, and a docking groove is provided on the top surface of the limit plate, the inner wall of which can be aligned and fitted with the outer wall of the docking block. The bottom surface of the docking block is fixedly connected to the lifting end of the lifting power mechanism, and a supporting rubber pad for supporting the distribution cabinet plate is fixedly provided on the top surface of the lifting plate.

2. The auxiliary support device in the bending production process of a distribution cabinet according to claim 1 is characterized in that: The slot opening of the accommodating slot is open-ended, and the angle between the vertical side wall and the bottom side wall is an obtuse angle.

3. The auxiliary support device in the bending production process of a distribution cabinet according to claim 1 is characterized in that: The slopes of the vertical side walls of the rotating groove and the rotating seat are the same.

4. The auxiliary support device in the bending production process of a distribution cabinet according to claim 1 is characterized in that: The rotating seat, the limiting plate and the lifting plate are parallel.

5. The auxiliary support device in the bending production process of a distribution cabinet according to claim 1 is characterized in that: The bottom of the lifting power mechanism is vertically fixed on the top edge of the rotating seat.

6. The auxiliary support device in the bending production process of a distribution cabinet according to claim 1 is characterized in that: There are 6 lifting power mechanisms evenly arranged in the circumference, the installation spacing between two adjacent lifting power mechanisms is the same, and one lifting power mechanism is arranged in each of the limiting grooves.

7. The auxiliary support device in the bending production process of a power distribution cabinet according to claim 1 is characterized in that: The supporting unit is a universal ball seat installed on the top surface of the rotating groove, and the top of the universal ball seat is in sliding contact with the bottom surface of the rotating seat.

8. An auxiliary support device for a distribution cabinet during bending production according to any one of claims 1 to 7, characterized in that: A plurality of universal wheels for walking are installed on the bottom surface of the device base.