Laser aluminum-based product cutting device
By designing a laser aluminum-based product cutting device, driving the installation frame plate movement with the drive component to achieve efficient cutting, and removing flue gas through the suction plate, the problems of low cutting efficiency and flue gas pollution in the prior art are solved, and processing efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421143127.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-23
AI Technical Summary
During the cutting of aluminum-based products, the positioning and feeding and discharge of existing laser cutting machines require manual operation, resulting in low processing efficiency and the flue gas generated during the cutting process affects the product appearance and the health of the operator.
A laser aluminum-based product cutting device is designed, including a laser cutting head, a driving mechanism and a frame. The installation frame plate is driven through the left drive assembly and the right drive assembly to achieve efficient cutting of the aluminum-based product. A suction hole is set on the suction plate and a vacuum cleaner device are connected to the vacuum cleaner device to remove the smoke during the cutting process.
The device can shorten processing waiting time, improve cutting efficiency, avoid flue gas pollution, protect operator health, and clean and cool aluminum substrates through jet nozzles to improve product quality.
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Figure CN222552479U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of circuit board cutting, in particular to a laser aluminum-based product cutting device. Background Art
[0002] Aluminum substrate is a metal-based copper-clad laminate with good heat dissipation function. Generally, a single-sided board consists of three layers, namely the circuit layer (copper foil), the insulation layer and the metal base layer. Aluminum-based printed circuit boards (aluminum-based products) are circuit boards that are made by laminating aluminum-based metal substrates with copper foils. Due to its excellent properties such as good thermal conductivity, electrical insulation, voltage resistance, dimensional stability, and mechanical processing, aluminum substrates are widely used in circuit design solutions to effectively handle heat diffusion, thereby effectively reducing product operating temperatures, improving product power density and reliability, and extending product life.
[0003] Laser cutting of aluminum-based products is a non-contact processing method. The laser emitted from the laser is focused into a high-power density laser beam through the optical path system. The laser beam is irradiated onto the surface of the aluminum-based product, causing the product material to reach the melting point or boiling point. The relative position of the laser beam and the aluminum-based product moves, and finally the material forms a slit, thereby achieving the purpose of cutting. Compared with traditional cutting methods, it has the advantages of high processing accuracy, fast speed, and low cost.
[0004] The existing laser cutting machines mostly use manual operations for positioning and clamping during the cutting process, and the feeding and discharging of materials are relatively troublesome. The processing equipment needs to be paused and waited, which affects the processing efficiency and is not conducive to improving economic benefits. In addition, smoke is generated during the cutting of aluminum-based products, which will not only adhere to the product and affect the product appearance and positioning accuracy, but will also be discharged in the factory, causing adverse effects on the health of operators.
[0005] Therefore, a laser aluminum-based product cutting device is proposed, which is beneficial to improving the processing efficiency of cutting aluminum-based products and can avoid smoke emissions in the factory and affect the health of operators. Utility Model Content
[0006] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a laser aluminum-based product cutting device that can shorten processing waiting time, improve processing efficiency, and avoid smoke emissions in the factory that affect the health of operators.
[0007] The purpose of this utility model is achieved through the following technical solutions:
[0008] A laser aluminum-based product cutting device includes: a laser cutting head, a driving mechanism, and a frame, wherein the laser cutting head is installed on the frame via the driving mechanism; a left driving component and a right driving component are provided on the operating platform of the frame; a mounting frame plate is installed on the left driving component and the right driving component respectively corresponding to the driving, and the aluminum-based product to be cut can be placed on the mounting frame plate, so that the two mounting frame plates can form two processing stations. The setting of the two processing stations allows the aluminum substrate to be cut on one mounting frame plate while the next aluminum substrate is installed on another mounting frame plate, thereby shortening the waiting time and improving the processing efficiency.
[0009] In a preferred embodiment of the present scheme, a guide rail is further provided between the two installation frame plates, and a slide groove is respectively provided on both sides of the guide rail; the outer side frame of the installation frame plate is driven and installed on the left drive component or the right drive component, and the inner side frame of the installation frame plate is slidably installed in the corresponding slide groove through a slider.
[0010] In a preferred embodiment of the present invention, a ball screw pair is provided in each of the left drive assembly and the right drive assembly; the movable seat on the ball screw of the ball screw pair is fixedly connected to the outer wall of the mounting frame plate. The ball screw pair is sensitive and highly accurate, and is more suitable for accurate cutting of circuit boards.
[0011] In a preferred embodiment of the present scheme, two suction plates are installed on the inner side of the operating platform corresponding to the two processing stations; the suction plates are provided with a plurality of suction holes, which are connected to the dust suction device through pipes. The suction holes suck away the dust generated during the cutting process, which helps to prevent the operator from inhaling the dust.
[0012] In a preferred embodiment of this scheme, the bottom of the suction plate is sealed and connected with the inverted truncated cone cavity structure and the mounting plate in sequence, and the bottom of the suction hole is connected with the top of the inverted truncated cone cavity structure; the tail end of the pipeline is connected with one end of two suction pipes, and the other end of the suction pipe is connected with multiple thin tubes, which pass through the mounting plate upwards and are connected with the bottom of the inverted truncated cone cavity structure; a valve is provided on each of the two suction pipes. The design that multiple suction holes are respectively connected with the top of the inverted truncated cone cavity structure is conducive to the balanced distribution of suction pressure during suction.
[0013] In a preferred embodiment of the present solution, a mesh plate is further provided above the suction plate.
[0014] In a preferred embodiment of the present solution, a filter box is further provided inside the inverted truncated cone cavity structure, and the bottom of the filter box is an upwardly protruding truncated cone mesh structure.
[0015] In a preferred embodiment of the present scheme, the outer side of the installation frame plate is provided with a placement step 1, and the inner side thereof is provided with a movable plate that can be moved left and right; the inner side of the movable plate is provided with a placement step 2.
[0016] In a preferred embodiment of the present scheme, the vertical surface of the placing step one and the vertical surface of the placing step two are respectively inclined toward the inner side of the bottom, so that when the aluminum-based product is clamped, the aluminum-based product can be limited leftward and rightward and up and down between the placing step one and the placing step two.
[0017] In a preferred embodiment of the present scheme, an ear plate is respectively provided in the middle of both sides of the installation frame plate, one end of a screw rod is vertically provided on the side of the ear plate, and the other end of the screw rod passes through the movable plate and is sequentially mounted with a spring and abutment block; a nut is also screwed on the screw rod on the outside of the abutment block.
[0018] In a preferred embodiment of the present invention, an air nozzle is further provided beside the laser cutting head, and the air nozzle is connected to the air supply device through an air blowing pipe. Cold air blown out by the air nozzle can clean and cool the aluminum substrate, which is beneficial to improving product quality.
[0019] The beneficial effects of the utility model are:
[0020] (1) In this solution, the laser cutting head is installed above the worktable through a driving mechanism. Two driving components, a left driving component and a right driving component, are arranged on the worktable to drive the two mounting frame plates to move forward and backward. The aluminum-based products to be processed can be fixed on the mounting frame plates. Thus, this solution can alternately move the aluminum-based products to the bottom of the laser cutting head through the two mounting frame plates for cutting processing. In addition, this solution can shorten the waiting time during the processing and greatly improve the processing efficiency of the equipment.
[0021] (2) Two suction plates are provided at the rear side of the work surface of the present invention, corresponding to the two mounting plate frames. The suction plates are provided with multiple suction holes to suck the smoke generated during the processing, thereby preventing the smoke from being inhaled into the lungs of the workers after being generated, thereby preventing damage to the body. In addition, the present invention is also provided with an air nozzle, which is connected to the air supply device through an air blowing pipe. Cold air is blown out through the air nozzle to clean and cool the aluminum substrate, thereby helping to improve product quality.
[0022] (3) The installation frame of the present solution is provided with a placing step 1 and a placing step 2 for placing aluminum-based products, and the placing step 2 is arranged on a movable plate that can move left and right. By adjusting the left and right position of the movable plate, the distance between the placing step 1 and the placing step 2 can be adjusted, and thus the present solution can be applicable to the processing of aluminum-based products of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the utility model;
[0024] Figure 2 It is a structural schematic diagram of the suction pipe of the utility model;
[0025] Figure 3 It is a structural schematic diagram of the installation frame plate of the utility model for clamping the aluminum-based product;
[0026] In the figure: 1. laser cutting head; 2. frame; 3. left drive assembly; 4. right drive assembly; 5. mounting frame plate; 6. guide rail; 7. suction plate; 8. inverted frustum cavity structure; 9. mounting plate; 10. pipeline; 11. suction pipe; 12. filter box; 13. air blowing pipe. DETAILED DESCRIPTION
[0027] The technical solution of the present utility model is further described in detail below in conjunction with the accompanying drawings, but the protection scope of the present utility model is not limited to the following.
[0028] like Figure 1 As shown, a laser aluminum-based product cutting device includes a laser cutting head 1 and a frame 2. The laser cutting head 1 is installed above the operating table of the frame 2 through a driving mechanism. Two driving components, a left driving component 3 and a right driving component 4, are arranged on the work table to drive two mounting frame plates 5 to move back and forth. The aluminum-based product to be processed can be fixed on the mounting frame plates 5, and the two mounting frame plates 5 can form two processing stations; the driving mechanism is a three-axis motion mechanism, which can drive the laser cutting head 1 to cut products of any planar shape.
[0029] At the same time, reference Figure 1 , Figure 3 As shown, in this embodiment, a guide rail 6 is further provided between the two mounting frame plates 5, and a slide groove is respectively provided on both sides of the guide rail 6; the outer frame of the mounting frame plate 5 is installed on the left drive component 3 or the right drive component 4 through a ball screw pair, and the inner frame of the mounting frame plate 5 is slidably installed in the corresponding slide groove through a slider.
[0030] To extract the fumes generated during processing, refer to Figure 1 , Figure 2 As shown, further, in the present solution, two suction plates 7 are installed on the inner side of the operating platform corresponding to the two processing stations; the suction holes 701 on the suction plates 7 are connected to the dust suction device through the pipe 10, and after the mounting frame plate 5 holding the aluminum-based product is moved above the suction plate 7, the laser cutting head 1 starts to start cutting the aluminum-based product.
[0031] In this embodiment, a mesh plate is provided above the suction plate 7, and the bottom of the suction plate 7 is sealed and connected with an inverted truncated cone cavity structure 8 and a mounting plate 9 in sequence, and the bottom of the suction hole 701 is connected to the inverted truncated cone cavity structure 8; the tail end of the pipeline 10 is connected with two suction pipes 11, and a valve is provided on each of the two suction pipes 11, and a plurality of thin tubes are provided at the tail end of the suction pipe 11, which pass through the mounting plate 9 upwards and are connected to the bottom of the inverted truncated cone cavity structure 8. The docking design of the inverted truncated cone cavity structure 8 and the suction plate 7 is conducive to ensuring the balanced distribution of the suction pressure.
[0032] Further optionally, in the present embodiment, a filter screen box 12 is further provided inside the inverted truncated cone cavity structure 8, and the bottom of the filter screen box 12 is a truncated cone mesh structure protruding upward.
[0033] In this embodiment, an air nozzle is further provided on the side of the laser cutting head 1, and the air nozzle is connected to the air supply device through the air blowing pipe 13. Cold air is blown out through the air nozzle to clean and cool the aluminum substrate.
[0034] Further, refer to Figure 1 , Figure 3 As shown, in this scheme, a placement step 501 is provided on the outer side of the mounting frame plate 5, and a movable plate 502 is mounted on the inner side thereof so as to be movable left and right; a placement step 502 is provided on the inner side of the movable plate 502; the vertical surface of the placement step 501 and the vertical surface of the placement step 502 are respectively inclined toward the inner side of the bottom to better clamp the aluminum substrate.
[0035] For easy installation of mobile devices, refer to Figure 1 , Figure 3 As shown, in this embodiment, an ear plate 503 is provided in the middle of both sides of the mounting frame plate 5, and a screw rod 504 is vertically provided on the ear plate 503. After one end of the screw rod 504 passes through the movable plate 502, a spring 504 and abutment block 505 are sequentially mounted, and a nut 506 is screwed thereon.
[0036] The above is only a preferred embodiment of the utility model. It should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.
Claims
1. A laser aluminum-based product cutting device, characterized in that: include: A laser cutting head (1), a driving mechanism, and a frame (2), wherein the laser cutting head (1) is installed above the frame (2) via the driving mechanism; A left drive assembly (3) and a right drive assembly (4) are provided on the operating platform of the frame (2); A mounting frame plate (5) is respectively mounted on the left driving assembly (3) and the right driving assembly (4) for driving. The aluminum-based product to be cut can be placed on the mounting frame plate (5), so that the two mounting frame plates (5) can form two processing stations.
2. The laser aluminum-based product cutting device according to claim 1, characterized in that: A guide rail (6) is further provided between the two installation frame plates (5), and a slide groove is respectively provided on both sides of the guide rail (6); The outer side frame of the installation frame plate (5) is driven and installed on the left driving component (3) or the right driving component (4), and the inner side frame of the installation frame plate (5) is slidably installed in the corresponding sliding groove through a sliding block.
3. The laser aluminum-based product cutting device according to claim 2 is characterized in that: The left drive assembly (3) and the right drive assembly (4) are each provided with a ball screw pair; The movable seat on the ball screw of the ball screw pair is fixedly connected to the outer side wall of the mounting frame plate (5).
4. A laser aluminum-based product cutting device according to any one of claims 1 to 3, characterized in that: Two suction plates (7) are installed on the inner side of the operating platform, corresponding to the two processing stations; The suction plate (7) is provided with a plurality of suction holes (701), and the suction holes (701) are connected to the dust suction device through a pipe (10).
5. The laser aluminum-based product cutting device according to claim 4, characterized in that: The bottom of the suction plate (7) is sealed and connected in sequence with the inverted truncated cone cavity structure (8) and the mounting plate (9), and the bottom of the suction hole (701) is connected with the top of the inverted truncated cone cavity structure (8); The tail end of the pipe (10) is connected to one end of two suction pipes (11), and the other end of the suction pipe (11) is connected to a plurality of thin tubes, which pass through the mounting plate (9) upwards and are connected to the bottom of the inverted truncated cone cavity structure (8); The two suction pipes (11) are respectively provided with a valve.
6. The laser aluminum-based product cutting device according to claim 5, characterized in that: A filter box (12) is also provided inside the inverted truncated cone cavity structure (8), and the bottom of the filter box (12) is a truncated cone mesh structure protruding upward.
7. A laser aluminum-based product cutting device according to any one of claims 1 to 3, characterized in that: The installation frame plate (5) is provided with a placement step (501) on its outer side, and a movable plate (502) is mounted on its inner side so as to be movable left and right; A second placement step is provided on the inner side of the movable plate (502).
8. The laser aluminum-based product cutting device according to claim 7, characterized in that: The vertical surface of the placement step 1 (501) and the vertical surface of the placement step 2 are respectively inclined toward the inner side of the bottom, so that when clamping the aluminum-based product, the aluminum-based product can be limited leftward and rightward and up and down between the placement step 1 (501) and the placement step 2.
9. The laser aluminum-based product cutting device according to claim 7, characterized in that: The middle of both sides of the installation frame plate (5) is respectively provided with an ear plate (503), one end of a screw rod (504) is vertically provided on the side of the ear plate (503), and the other end of the screw rod (504) passes through the movable plate (502) and is sequentially covered with a spring and an abutment block (505); A nut (506) is screwed onto the screw rod (504) on the outer side of the abutment block (505).
10. A laser aluminum-based product cutting device according to any one of claims 1 to 3, characterized in that: An air nozzle is also provided on the side of the laser cutting head (1), and the air nozzle is connected to the air supply device through an air blowing pipe (13).