Screw mounting mechanism for charger
By designing components such as rotary support seats, active rotary seat plates, passive rotary seat plates in the charger screw making equipment, screwing on multiple sides of the charger is realized, solving the problem of inefficiency of existing equipment in positioning and loading and unloading, and improving the screw making efficiency and area.
Patent Information
- Application Number
- CN202421167478.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Existing charger screwing equipment has accuracy problems and inefficiency problems when positioning and loading and unloading, and it is impossible to achieve screwing on multiple sides of the charger, which limits the screwing area and efficiency.
A charger installation screw mechanism is designed, using components such as rotary support seat, active rotary seat plate, passive rotary seat plate, oblique top tightening cylinder and L-shaped positioning block to realize the multi-side screwing of the charger, and improve the screwing efficiency by moving the base and linear module.
The screwing of multiple sides of the charger is realized, the screwing area is expanded, the efficiency of screwing of the charger is improved, and the interference problem during loading and unloading is solved.
Smart Images

Figure CN222552735U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of screw installation equipment, in particular to a charger installation screw mechanism. Background Art
[0002] In the prior art, when screwing a charger, it is necessary to additionally use a clamping and positioning mechanism to clamp and position the charger, and then use a screw machine to tighten the screw into the threaded hole on the charger. In this process, the clamping and positioning accuracy of the charger by the clamping and positioning mechanism often directly affects the efficiency and accuracy of screw assembly, and improving the clamping and positioning accuracy often comes at the expense of the convenience of loading and unloading. The size of the clamping and positioning mechanism is designed to be too compact, which does not improve the assembly efficiency.
[0003] In order to improve the assembly efficiency, the utility model patent with the authorization announcement number CN220679958U discloses a clamping mechanism applied to an automatic screw tightening machine, including a clamping device, the clamping device includes a clamping unit; the clamping unit includes a clamping base, an X-direction positioning block, a Y-direction positioning block, an X-direction pushing module, and a Y-direction pushing module, the X-direction pushing module includes a first telescopic cylinder, and a first pushing assembly arranged on the action end of the first telescopic cylinder; the Y-direction positioning block, the X-direction positioning block and the first pushing assembly form a clamping cavity with an upper end and a front end opening; the Y-direction pushing module has two and is respectively located at the left front and right front of the front end opening of the clamping cavity, the Y-direction pushing module includes a second telescopic cylinder, and a second pushing assembly that can enter the front end opening of the clamping cavity and clamp the workpiece under the drive of the second telescopic cylinder. The clamping mechanism applied to the automatic screw tightening machine can facilitate the removal of the workpiece after screwing from the clamping cavity and the placement of the workpiece without screwing into the clamping cavity, thereby ensuring the clamping and placing speed of the workpiece, thereby improving the efficiency of screwing. However, the clamping mechanism used in the automatic screw-tightening machine can only perform positioning and clamping, and does not have the function of flipping the workpiece, which limits the area of the workpiece for screwing. Utility Model Content
[0004] In order to expand the function of the screw driving equipment, enlarge the area for screw driving of workpieces, improve the efficiency of screw driving of chargers, and solve the problem of difficulty in loading and unloading materials, the technical solution adopted by the utility model is: a charger installation screw mechanism, including an automatic screw tightening unit, a forward and backward linear module is arranged below the automatic screw tightening unit, a pair of rotating support seats are slidably arranged on the forward and backward linear module, a clamping cylinder, an oblique tightening cylinder and a plurality of L-shaped positioning blocks are rotatably arranged between the pair of rotating support seats through a rotating motor, and the oblique tightening cylinder and the plurality of L-shaped positioning blocks are enclosed together to form a positioning area.
[0005] Based on the above, in order to facilitate installation and disassembly, the rotating motor is arranged on one of the rotating support seats, the rotating shaft of the rotating motor is connected with an active rotating seat plate, and a group of L-shaped positioning blocks are relatively arranged on the active rotating seat plate.
[0006] Based on the above, in order to facilitate rotation, a passive rotating seat plate is rotatably arranged on the other rotating support seat through a connecting shaft, and the oblique tightening cylinder, the clamping cylinder and one of the L-shaped positioning blocks are respectively arranged on the passive rotating seat plate.
[0007] Based on the above, in order to facilitate oblique pressing and loading and unloading operations, an oblique pressing block is installed at the telescopic end of the oblique pressing cylinder, and a vertical groove is opened on the oblique pressing block.
[0008] Based on the above, in order to facilitate installation and disassembly, a pair of the rotating support seats are connected to a movable base at the bottom, and a connecting and fixing plate is connected to the bottom of the movable base. The connecting and fixing plate is slidably matched with the forward and backward linear modules.
[0009] Based on the above, in order to facilitate loading and unloading operations and avoid interference during loading and unloading, a pressure rod is provided on the clamping cylinder so as to be liftable and rotatable.
[0010] Based on the above, in order to improve the efficiency of screw driving and realize continuous operation, at least one pair of the forward and backward linear modules are arranged below the automatic screw tightening unit.
[0011] Based on the above, in order to facilitate support, a support table and a support platform for supporting the forward and backward linear modules are also provided below the automatic screw tightening unit.
[0012] Based on the above, in order to realize multi-station screw driving, the automatic screw tightening unit includes a gantry support frame arranged on the support table, a horizontal linear module slidably arranged on the top of the gantry support frame, a vertical linear module slidably arranged on the horizontal linear module, and a screwdriver rotatably arranged at the lower end of the vertical linear module, and a screw feeder is arranged on the support table.
[0013] Specifically, the screw feeder adopts the existing structure of the screw feeder, the automatic screw tightening unit adopts the existing structure of the automatic screw tightening unit, and the front and rear linear modules, the horizontal linear modules and the vertical linear modules all adopt the existing structure.
[0014] The utility model has substantial features and progress compared with the prior art. Specifically, the charger installation screw mechanism provided by the utility model arranges a movable base on one side of the screw machine, and arranges an active rotating seat plate and a passive rotating seat plate that can rotate 90 degrees left and right on the movable base, thereby realizing that when multiple chargers are being screwed, screws can be driven on multiple sides of the charger to meet the needs of fixing screws at three locations above and on the left and right of the charger, thereby expanding the function of the screw driving equipment, expanding the area for screwing workpieces, and improving the efficiency of screwing chargers.
[0015] At the same time, the charger installation screw mechanism and rotation positioning mechanism are respectively provided with multiple L-shaped positioning blocks on the active rotating seat plate and the passive rotating seat plate, and an oblique tightening cylinder is provided at a corner of the charger, so that the charger can be clamped and positioned by using multiple L-shaped positioning blocks and the oblique tightening cylinder, thereby solving the problem of screw machine positioning, and through the telescopic movement of the oblique tightening cylinder, the interference between the loading and unloading of the charger is avoided, thereby solving the problem of difficulty in loading and unloading.
[0016] Furthermore, by arranging a clamping cylinder on the passive rotating seat plate, the clamping cylinder, the active rotating seat plate and the passive rotating seat plate can be used to limit the charger during the flipping process to prevent the charger from falling during the flipping process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is an overall schematic diagram of the charger mounting screw mechanism provided by the utility model.
[0018] Figure 2 and Figure 3 The utility model is a schematic diagram of the structure of a flip clamping device in a charger mounting screw mechanism.
[0019] In the figure: 1. Support table; 2. Support platform; 3. Gantry support frame; 4. Forward and backward linear module; 5. Moving base; 6. Horizontal linear module; 7. Vertical linear module; 8. Screw feeder; 9. Rotating motor; 10. Charger; 11. Pressure rod; 12. L-shaped positioning block; 13. Active rotating seat plate; 14. Oblique tightening block; 15. Rotating support seat; 16. Passive rotating seat plate; 17. Oblique tightening cylinder; 18. Connecting shaft; 19. Connecting fixing plate. DETAILED DESCRIPTION
[0020] The technical solution of the utility model is further described in detail below through specific implementation methods.
[0021] Example 1
[0022] This embodiment provides a charger installation screw mechanism, such as Figure 1 , Figure 2 , Figure 3 As shown, it includes an automatic screw tightening unit. A front-to-back linear module 4 is arranged below the automatic screw tightening unit, and a pair of rotating support seats 15 are slidably arranged on the front-to-back linear module 4. A pressing cylinder, an oblique tightening cylinder 17 and a plurality of L-shaped positioning blocks 12 are rotatably arranged between the pair of rotating support seats 15 through a rotating motor 9. The oblique tightening cylinder 17 and the plurality of L-shaped positioning blocks 12 enclose a positioning area for placing the charger 10.
[0023] Specifically, in this embodiment, the rotary motor 9 is disposed on one of the rotary support seats 15. An active rotary seat plate 13 is connected to the rotary shaft of the rotary motor 9, and a group of L-shaped positioning blocks 12 are disposed on the active rotary seat plate 13.
[0024] A passive rotating seat plate 16 is rotatably arranged on the other rotating support seat 15 via a connecting shaft 18. The oblique tightening cylinder 17, the pressing cylinder and one of the L-shaped positioning blocks 12 are respectively arranged on the passive rotating seat plate 16. An oblique tightening block 14 is installed at the telescopic end of the oblique tightening cylinder 17, and a vertical groove is provided on the oblique tightening block 14.
[0025] like Figure 1 As shown, in this embodiment, a pair of the rotating support seats 15 are connected to a movable base 5 at the bottom. The movable base 5 is connected to a connecting and fixing plate 19 at the bottom, and the connecting and fixing plate 19 is slidably matched with the front-rear linear module 4.
[0026] like Figure 2 and Figure 3 As shown, in order to facilitate loading and unloading operations and avoid interference during loading and unloading, the clamping cylinder is provided with a pressure rod 11 that can be raised and lowered and rotated. For the convenience of support, a support table 1 and a support platform 2 for supporting the forward and backward linear module 4 are also provided below the automatic screw tightening unit.
[0027] In order to realize multi-station screw driving, the automatic screw tightening unit includes a gantry support frame 3 arranged on the support table 1, a horizontal linear module 6 slidably arranged on the top of the gantry support frame 3, a vertical linear module 7 slidably arranged on the horizontal linear module 6, and a screwdriver rotatably arranged at the lower end of the vertical linear module 7, and a screw feeder 8 is arranged on the support table 2.
[0028] Example 2
[0029] This embodiment provides a charger installation screw mechanism, which differs from Embodiment 1 mainly in that, in this embodiment, in order to improve the screw driving efficiency and realize continuous operation, a pair of forward and backward linear modules are arranged under the automatic screw tightening unit.
[0030] Example 3
[0031] This embodiment provides a charger installation screw mechanism, which differs from Embodiment 1 mainly in that, in this embodiment, in order to improve the efficiency of screw driving and realize continuous operation, a plurality of forward and backward linear modules arranged parallel to each other are arranged under the automatic screw tightening unit.
[0032] Specifically, when installing screws on a charger using a charger installation screw mechanism provided by the utility model, the specific operating steps are as follows:
[0033] First, place the charger between the active rotating seat plate and the passive rotating seat plate, and use three L-shaped positioning blocks to pre-position the charger.
[0034] After placement, start the screw machine. The clamping cylinder clamps the product. At the same time, the oblique clamping cylinder drives the oblique clamping block to clamp the other corner of the charger obliquely, thereby clamping and positioning the charger. Since the oblique clamping cylinder has a short stroke, the product is positioned before the clamping cylinder is in place, and then the clamping cylinder is used to clamp the charger to prevent the charger from falling during rotation.
[0035] Then, the charger after tightening and positioning is driven to the bottom of the gantry support frame by moving the linear module forward and backward, and the screw machine is driven by the horizontal linear module and the vertical linear module to move and tighten the screws in the threaded holes. Finally, the active rotating seat plate and the passive rotating seat plate are driven by the rotating motor to rotate, so as to complete the installation of screws on the side of the charger.
[0036] Specifically, the pressing cylinder and the oblique pressing cylinder use the same electromagnetic valve to control the air intake, so their ventilation time is the same. The pressing cylinder and the oblique pressing cylinder are equipped with throttle valves to control the cylinder speed. In addition, the stroke of the pressing cylinder is short, and the speed of the oblique pressing cylinder is increased to ensure that the product is positioned before pressing each time. After the product is placed, there is a detection switch to detect whether there is a product to determine whether to proceed to the next step of screwing.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.
Claims
1. A charger installation screw mechanism, comprising an automatic screw tightening unit, characterized in that: A forward and backward linear module is arranged below the automatic screw tightening unit, and a pair of rotating support seats are slidably arranged on the forward and backward linear module. A clamping cylinder, an oblique tightening cylinder and a plurality of L-shaped positioning blocks are rotatably arranged between the pair of rotating support seats through a rotating motor, and the oblique tightening cylinder and the plurality of L-shaped positioning blocks together form a positioning area.
2. The charger mounting screw mechanism according to claim 1, characterized in that: The rotating motor is arranged on one of the rotating support seats, an active rotating seat plate is connected to the rotating shaft of the rotating motor, and a group of L-shaped positioning blocks are arranged relatively on the active rotating seat plate.
3. The charger mounting screw mechanism according to claim 1, characterized in that: A passive rotating seat plate is rotatably arranged on the other rotating support seat via a connecting shaft, and the oblique pressing cylinder, the pressing cylinder and one of the L-shaped positioning blocks are respectively arranged on the passive rotating seat plate.
4. The charger mounting screw mechanism according to claim 1, 2 or 3, characterized in that: An oblique tightening block is installed at the telescopic end of the oblique tightening cylinder, and a vertical groove is formed on the oblique tightening block.
5. The charger mounting screw mechanism according to claim 1, characterized in that: A pair of rotating support seats are connected to a movable base at the bottom, and a connecting and fixing plate is connected to the bottom of the movable base. The connecting and fixing plate is slidably matched with the front-rear linear module.
6. The charger mounting screw mechanism according to claim 1 or 2 or 3 or 5, characterized in that: The pressing cylinder is provided with a pressing rod which can be raised and lowered and rotated.
7. The charger mounting screw mechanism according to claim 1, characterized in that: At least one pair of the forward and backward linear modules is arranged below the automatic screw tightening unit.
8. The charger mounting screw mechanism according to claim 1 or 2 or 3 or 5 or 7, characterized in that: A support table and a support platform for supporting the forward and backward linear modules are also provided below the automatic screw tightening unit.
9. The charger mounting screw mechanism according to claim 8, characterized in that: The automatic screw tightening unit includes a gantry support frame arranged on the support table, a horizontal linear module slidably arranged on the top of the gantry support frame, a vertical linear module slidably arranged on the horizontal linear module, and a screwdriver rotatably arranged at the lower end of the vertical linear module. A screw feeder is arranged on the support table.