Surface treatment tool for motor rotor machining
By designing a motor rotor machining tooling that includes positioning components, the existing tooling is solved for the inconvenient operation and difficulty in adjusting the angle of the motor rotor of different specifications, and flexible clamping and efficient machining of motor rotors of different specifications is achieved.
Patent Information
- Application Number
- CN202421256789.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing motor rotor processing tooling can only be used for motor rotors of the same specifications, which are inconvenient to operate and difficult to adjust angles, resulting in low machining efficiency.
A surface treatment tooling including a base, a support block, a processing table and a positioning assembly is designed. The positioning assembly consists of a U-shaped block, a curved plate, a moving bolt and a bidirectional screw. The bidirectional screw is driven to rotate through a servo motor, driving the threaded block and limiting plate to move, achieving flexible clamping and angle adjustment of the motor rotor.
The tooling can be used for motor rotors of different specifications and sizes, improves fixing effect and processing efficiency, simplifies the operation process, and reduces the need for manual adjustment.
Smart Images

Figure CN222553498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor rotor processing, in particular to a surface treatment tool used for motor rotor processing. Background Art
[0002] The motor consists of two parts, the rotor and the stator. It is a device used to realize the conversion of electrical energy into mechanical energy and mechanical energy into electrical energy. The motor rotor is divided into electric motor rotor and generator rotor. The motor rotor is divided into two types: inner rotor rotation mode and outer rotor rotation mode. The inner rotor rotation mode is that the core in the middle of the motor is the rotating body, outputting torque or inputting energy. The outer rotor rotation mode is that the outer body of the motor is the rotating body. Different modes facilitate application in various occasions.
[0003] The Chinese utility model currently published with the publication number CN215748342U discloses a tooling fixture for ultrasonic motor rotor processing, comprising a base plate, the upper end surface of the base plate is fixedly connected to a first vertical fixing plate, the upper end surface of the base plate is provided with a placement groove, the interior of the placement groove is rotatably connected to a threaded rod through a bearing, the outer surface of the threaded rod is threadedly connected to a threaded block, the upper end surface of the threaded block is fixedly connected to a second vertical fixing plate, the surfaces of the second vertical fixing plate and the first vertical fixing plate are both fixedly connected to an arc-shaped fixing plate, the surface of the arc-shaped fixing plate is fixedly installed with a hydraulic cylinder, the utility model uses the threaded rod and the threaded block to enable the entire second vertical fixing plate to move left and right accordingly, thereby changing the overall clamping spacing to adapt to the processing and use of rotors of different lengths, and then by arranging the arc-shaped clamping plate and the hydraulic cylinder, the overall clamping diameter can be changed to adapt to the processing and use of rotors of different diameters.
[0004] When the motor rotor is undergoing surface processing, corresponding tooling is required to assist. However, when the existing tooling for motor rotor processing is used, it is usually only possible to fix and limit motor rotors of the same size. When it is necessary to fix motor rotors of different sizes, tooling of different positioning sizes needs to be selected, which is very inconvenient to operate, reducing the use effect of the tooling. In addition, the existing tooling is not convenient for adjusting the angle of the motor rotor, so that in most cases the operator needs to manually adjust the angle of the motor rotor, thereby reducing the processing efficiency of the motor rotor. Utility Model Content
[0005] The utility model provides a surface treatment tool for machining motor rotors, aiming to solve the problem that the existing tool can usually only fix and limit motor rotors of the same size when in use, and when it is necessary to fix motor rotors of different sizes, tooling with different positioning sizes needs to be selected, which is very inconvenient to operate, and the existing tooling is not convenient for adjusting the angle of the motor rotor, so that in most cases the operator needs to manually adjust the angle of the motor rotor, thereby reducing the processing efficiency.
[0006] The utility model is implemented as follows: a surface treatment tool for motor rotor processing comprises a base, both sides of the top of the base are fixedly connected with support blocks, the top of the support block is fixedly connected with a processing table, and the top of the processing table is movably connected with a positioning assembly;
[0007] The positioning assembly includes a U-shaped block, a first curved plate, a second curved plate and a movable bolt, the first curved plate is fixedly connected to the bottom of the inner wall of the U-shaped block, the second curved plate is arranged inside the U-shaped block and is located directly above the first curved plate, and the interiors of the first curved plate and the second curved plate are both set to anti-slip materials, the movable bolt passes through the top of the U-shaped block and is rotatably connected thereto, and the side of the movable bolt close to the second curved plate is rotatably connected to the second curved plate.
[0008] In order to achieve the effect that the limit plate can be connected to the U-shaped block, as a preferred surface treatment tooling for motor rotor processing of the utility model, the top of the processing table is movably connected to the limit plate, the internal rotation of the limit plate is connected to a rotating shaft, and the rotating shaft is fixedly connected to the U-shaped block on the side close to the U-shaped block.
[0009] In order to facilitate the effect of driving the bidirectional screw to rotate forward or reverse, as a preferred surface treatment tooling for motor rotor processing in the utility model, a bidirectional screw is rotatably connected between the opposite sides of the two support blocks, and a servo motor is fixedly connected to the right side of the bidirectional screw, and the servo motor is fixedly connected to the right side of the right support block.
[0010] In order to achieve the effect of driving the two limit plates to move relative or oppositely, as a preferred surface treatment tooling for motor rotor processing of the utility model, both sides of the bidirectional screw surface are threadedly connected with threaded blocks, the top of the threaded block is fixedly connected with a connecting block, and the top of the connecting block is fixedly connected to the bottom of the limit plate.
[0011] In order to achieve the effect of limiting the moving trajectory of the connecting block, as a preferred surface treatment tooling for motor rotor processing of the utility model, a through hole is opened on the top of the processing table, and limiting rods are fixedly connected to the two sides of the inner wall of the through hole, and the connecting block is slidably connected to the surface of the limiting rod.
[0012] In order to achieve the effect of driving the right-side rotating shaft to rotate, as a preferred surface treatment tooling for motor rotor processing of the utility model, the right side of the right limiting plate is fixedly connected to an installation box, the right-side rotating shaft extends to the interior of the installation box and is rotatably connected to the installation box, and the surface of the right end of the right-side rotating shaft is fixedly connected to a first bevel gear.
[0013] In order to facilitate the effect of driving the first bevel gear to rotate, as a preferred surface treatment tool for motor rotor processing of the utility model, the top of the first bevel gear is meshingly connected with the second bevel gear, the top of the second bevel gear is fixedly connected with a driving motor, and the driving motor is fixedly connected to the mounting box on the side close to the mounting box.
[0014] In order to achieve the effect of supporting motor rotors of different specifications and sizes, as a preferred surface treatment tooling for motor rotor processing of the utility model, the top of the processing table is movably connected to a placement plate, the bottom of the placement plate is fixedly connected to a cylinder, and the cylinder is fixedly connected to the bottom of the processing table.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The surface treatment tooling for motor rotor processing can place the motor rotor on the top of the placement plate, and the cylinder can lift the placement plate to an appropriate height, so that the positioning assembly can clamp and fix the two ends of the motor rotor. By setting the positioning assembly, the two-way screw will drive the two threaded blocks to move relative or oppositely when rotating, and the threaded blocks will drive the corresponding connecting blocks and the limit plate to move together. When the limit plate moves, it will drive the positioning assembly to move together, so that the two sides of the motor rotor can be limited, and the first arc plate can support the two ends of the motor rotor, so that it can be suitable for motor rotors of different specifications and sizes. When the moving bolt rotates, it will drive the second arc plate to move downward. After the second arc plate moves to an appropriate position, it can be used in conjunction with the first arc plate, so that the two ends of the motor rotor can be clamped and fixed, thereby improving the fixing effect of the motor rotor and thereby improving the overall use effect of the tooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is the overall structure diagram of the surface treatment tooling for motor rotor processing of the utility model;
[0018] Figure 2 It is a top view of the surface treatment tooling used for motor rotor processing in the utility model;
[0019] Figure 3 It is a bottom view of the surface treatment tooling used for motor rotor processing in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the positioning component in the utility model;
[0021] Figure 5 It is a structural sectional view of the installation box in the utility model.
[0022] In the figure, 1, base; 2, support block; 3, processing table; 4, positioning assembly; 401, U-shaped block; 402, first arc plate; 403, second arc plate; 404, moving bolt; 5, limit plate; 6, rotating shaft; 7, bidirectional screw; 8, servo motor; 9, threaded block; 10, connecting block; 11, through hole; 12, limit rod; 13, installation box; 14, first bevel gear; 15, second bevel gear; 16, driving motor; 17, placement plate; 18, cylinder. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0024] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0025] See also Figure 1-5 The utility model provides a technical solution: a surface treatment tool for motor rotor processing, comprising a base 1, both sides of the top of the base 1 are fixedly connected with support blocks 2, the top of the support block 2 is fixedly connected with a processing table 3, and the top of the processing table 3 is movably connected with a positioning component 4;
[0026] The positioning assembly 4 includes a U-shaped block 401, a first curved plate 402, a second curved plate 403 and a movable bolt 404. The first curved plate 402 is fixedly connected to the bottom of the inner wall of the U-shaped block 401. The second curved plate 403 is arranged inside the U-shaped block 401 and is located directly above the first curved plate 402. The interiors of the first curved plate 402 and the second curved plate 403 are both set to anti-slip materials. The movable bolt 404 passes through the top of the U-shaped block 401 and is rotatably connected thereto, and the movable bolt 404 is rotatably connected to the second curved plate 403 on the side close to the second curved plate 403.
[0027] In this embodiment: the motor rotor can be placed on the top of the placement plate 17, and the cylinder 18 can lift the placement plate 17 to an appropriate height, so that the positioning assembly 4 can clamp and fix the two ends of the motor rotor. By setting the positioning assembly 4, when the bidirectional screw 7 rotates, it will drive the two threaded blocks 9 to move relative or oppositely, and the threaded block 9 will drive the corresponding connecting block 10 and the limit plate 5 to move together. When the limit plate 5 moves, it will drive the positioning assembly 4 to move together, so that the two sides of the motor rotor can be limited, and the first arc plate 402 can support the two ends of the motor rotor, so that it can be suitable for motor rotors of different specifications and sizes. When the moving bolt 404 rotates, it will drive the second arc plate 403 to move downward. After the second arc plate 403 moves to an appropriate position, it can be used in conjunction with the first arc plate 402, so that the two ends of the motor rotor can be clamped and fixed, thereby improving the fixing effect of the motor rotor and thereby improving the overall use effect of the tooling.
[0028] As a technical optimization solution of the utility model, the top of the processing table 3 is movably connected to a limit plate 5, the inner rotation of the limit plate 5 is connected to a rotating shaft 6, and the rotating shaft 6 is fixedly connected to the U-shaped block 401 on one side close to the U-shaped block 401.
[0029] In this embodiment, by providing the limiting plate 5 and the rotating shaft 6, the U-shaped block 401 can be connected to the limiting plate 5, and the U-shaped block 401 has the effect of being able to rotate flexibly.
[0030] As a technical optimization solution of the utility model, a bidirectional screw rod 7 is rotatably connected between the opposite sides of the two support blocks 2, and a servo motor 8 is fixedly connected to the right side of the bidirectional screw rod 7, and the servo motor 8 is fixedly connected to the right side of the right support block 2.
[0031] In this embodiment: through the above arrangement, the support block 2 can support the bidirectional screw 7 to improve its stability during use, and the servo motor 8 can drive the bidirectional screw 7 to rotate forward or reverse, thereby improving the flexibility of the bidirectional screw 7 during use.
[0032] As a technical optimization solution of the utility model, both sides of the surface of the bidirectional screw 7 are threadedly connected with threaded blocks 9, the top of the threaded block 9 is fixedly connected with a connecting block 10, and the top of the connecting block 10 is fixedly connected to the bottom of the limit plate 5.
[0033] In this embodiment: by setting the threaded block 9 and the connecting block 10, the two threaded blocks 9 can be driven to move toward or relative to each other on its surface when the bidirectional screw 7 rotates. When the threaded block 9 moves, it will drive the connecting block 10 and the limit plate 5 to move together, thereby improving the flexibility of the positioning component 4 when in use.
[0034] As a technical optimization solution of the utility model, a through hole 11 is opened on the top of the processing table 3, and limiting rods 12 are fixedly connected to both sides of the inner wall of the through hole 11, and the connecting block 10 is slidably connected to the surface of the limiting rod 12.
[0035] In this embodiment: by setting the through hole 11 and the limiting rod 12, the through hole 11 can make the connecting block 10 flexibly move inside the processing table 3, thereby improving the flexibility of the limiting plate 5 when it is moved, and the limiting rod 12 can limit the moving route of the connecting block 10, so that the stability of the limiting plate 5 and the positioning component 4 when moving can be improved.
[0036] As a technical optimization solution of the utility model, the right side of the right limit plate 5 is fixedly connected to the installation box 13, the right rotating shaft 6 extends into the interior of the installation box 13 and is rotatably connected to the installation box 13, and the surface of the right end of the right rotating shaft 6 is fixedly connected to the first bevel gear 14.
[0037] In this embodiment, through the above arrangement, when the first bevel gear 14 rotates, it can drive the right rotating shaft 6 to rotate, thereby facilitating driving the positioning assembly 4 to rotate and realizing the adjustment of the motor rotor angle.
[0038] As a technical optimization solution of the utility model, the top of the first bevel gear 14 is meshedly connected with the second bevel gear 15, the top of the second bevel gear 15 is fixedly connected with a drive motor 16, and the drive motor 16 is fixedly connected to the installation box 13 on one side close to the installation box 13.
[0039] In this embodiment: through the above arrangement, the driving motor 16 can drive the second bevel gear 15 to rotate, and the second bevel gear 15 can drive the first bevel gear 14 to rotate, making it easy to drive the right rotating shaft 6 to rotate, thereby improving flexibility during use.
[0040] As a technical optimization solution of the utility model, the top of the processing table 3 is movably connected to a placement plate 17 , the bottom of the placement plate 17 is fixedly connected to a cylinder 18 , and the cylinder 18 is fixedly connected to the bottom of the processing table 3 .
[0041] In this embodiment: through the above arrangement, the motor rotor can be placed on the top of the placement plate 17, and the cylinder 18 can lift the placement plate 17 to an appropriate height, so that the subsequent positioning component 4 can limit and fix the two ends of the motor rotor, so that it can be suitable for motor rotors of different specifications and sizes.
[0042] Working principle: first, place the motor rotor on the top of the placement plate 17, start the cylinder 18, the telescopic end of the cylinder 18 will drive the placement plate 17 to move, and the placement plate 17 can be lifted to an appropriate height according to the size of the motor rotor, so that the two first arc plates 402 can support the two ends of the motor rotor, and then start the servo motor 8, the servo motor 8 can drive the bidirectional screw 7 to rotate, and when the bidirectional screw 7 rotates, it will drive the two threaded blocks 9 to move relative or oppositely, and the threaded block 9 will drive the corresponding connection block 10 and the limit plate 5 to move together, and when the limit plate 5 moves, it will drive the positioning assembly 4 to move together, so that the two sides of the motor rotor can be limited, and then the moving bolt 40 is rotated. 4. When the movable bolt 404 rotates, it will drive the second arc plate 403 to move downward. After the second arc plate 403 moves to an appropriate position, it can be used in conjunction with the first arc plate 402, so that the two ends of the motor rotor can be clamped and fixed, thereby improving the fixing effect of the motor rotor. When the angle of the motor rotor needs to be adjusted, the drive motor 16 is started, and the drive motor 16 will drive the second bevel gear 15 to rotate, and the second bevel gear 15 will drive the first bevel gear 14 to rotate. When the first bevel gear 14 rotates, it will drive the right rotating shaft 6 and the right positioning assembly 4 to rotate. When the right positioning assembly 4 rotates, it will drive the left positioning assembly 4 to rotate together, thereby completing the adjustment of the motor rotor angle.
[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A surface treatment tool for machining a motor rotor, comprising a base (1), characterized in that: Both sides of the top of the base (1) are fixedly connected to support blocks (2), the top of the support block (2) is fixedly connected to a processing table (3), and the top of the processing table (3) is movably connected to a positioning component (4); The positioning assembly (4) comprises a U-shaped block (401), a first curved plate (402), a second curved plate (403) and a movable bolt (404); the first curved plate (402) is fixedly connected to the bottom of the inner wall of the U-shaped block (401); the second curved plate (403) is arranged inside the U-shaped block (401) and is located directly above the first curved plate (402); the interiors of the first curved plate (402) and the second curved plate (403) are both arranged to be made of anti-slip material; the movable bolt (404) passes through the top of the U-shaped block (401) and is rotatably connected thereto; and the movable bolt (404) is rotatably connected to the second curved plate (403) on a side close to the second curved plate (403).
2. The surface treatment tool for motor rotor machining according to claim 1, characterized in that: The top of the processing table (3) is movably connected to a limit plate (5), the interior of the limit plate (5) is rotatably connected to a rotating shaft (6), and the rotating shaft (6) is fixedly connected to the U-shaped block (401) on a side close to the U-shaped block (401).
3. The surface treatment tool for motor rotor machining according to claim 1, characterized in that: A bidirectional screw rod (7) is rotatably connected between opposite sides of the two support blocks (2), a servo motor (8) is fixedly connected to the right side of the bidirectional screw rod (7), and the servo motor (8) is fixedly connected to the right side of the right support block (2).
4. The surface treatment tool for motor rotor machining according to claim 3, characterized in that: Both sides of the surface of the bidirectional screw (7) are threadedly connected with threaded blocks (9), the top of the threaded block (9) is fixedly connected with a connecting block (10), and the top of the connecting block (10) is fixedly connected to the bottom of the limiting plate (5).
5. The surface treatment tool for motor rotor machining according to claim 4, characterized in that: A through hole (11) is provided on the top of the processing table (3), and limiting rods (12) are fixedly connected to both sides of the inner wall of the through hole (11), and the connecting block (10) is slidably connected to the surface of the limiting rod (12).
6. The surface treatment tool for motor rotor machining according to claim 2, characterized in that: The right side of the right limit plate (5) is fixedly connected to a mounting box (13); the right rotating shaft (6) extends into the interior of the mounting box (13) and is rotationally connected to the mounting box (13); and the surface of the right end of the right rotating shaft (6) is fixedly connected to a first bevel gear (14).
7. The surface treatment tool for motor rotor machining according to claim 6, characterized in that: The top of the first bevel gear (14) is meshedly connected with the second bevel gear (15), the top of the second bevel gear (15) is fixedly connected with a drive motor (16), and the drive motor (16) is fixedly connected to the installation box (13) at a side close to the installation box (13).
8. The surface treatment tool for motor rotor machining according to claim 1, characterized in that: The top of the processing table (3) is movably connected to a placement plate (17), the bottom of the placement plate (17) is fixedly connected to a cylinder (18), and the cylinder (18) is fixedly connected to the bottom of the processing table (3).
Citation Information
Patent Citations
Tool clamp for ultrasonic motor rotor machining
CN215748342U