Grouting blank making device for ceramic production

By designing a grouting and blank making device for ceramic production, heating and stirring maintain liquid fluency, efficient grouting and flexible adjustment are achieved, the problems of low grouting efficiency and poor processing quality are solved, and the overall efficiency and quality of ceramic production are improved.

CN222553853UActive Publication Date: 2025-03-04HUNAN HUALIAN YIBAILI CERAMIC IND
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Patent Information

Application Number
CN202420432687.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-03-04
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

In the existing ceramic production, grouting efficiency is low, and the mud is prone to poor fluidity and agglomeration and sinking, resulting in low casting efficiency and poor processing quality.

Method used

A grouting and blanking device for ceramic production is designed, including a storage tank, a drive motor, agitating shaft, a heating plate and agitating rod. The fluid is maintained through heating and stirring, the pump and pre-store chamber are efficiently pumped and grouted. The electric push rod and telescopic tube adjust the grouting height, and the clamping cylinder and agitating plate achieve mold limit and cleaning.

Benefits of technology

It improves grouting efficiency, avoids liquid solidification and clogging, realizes flexible adjustment of grouting height and convenient clamping and cleaning of molds, and improves the overall processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a slip casting and blank making device for ceramic production, which comprises a slip casting frame, two groups of storage tanks are arranged on two sides in the slip casting frame, a processing table is arranged between the storage tanks, a collecting tank is arranged in the processing table, a conveyor is arranged in the collecting tank, and the conveyor is connected with the slip casting frame. Fixing plates are fixedly connected to the two sides of the top end of the machining table, clamping air cylinders are fixedly installed on one sides of the fixing plates, clamping plates are fixedly connected to the output ends of the clamping air cylinders, a pre-storage cavity is fixedly installed at the top end of the interior of the grouting frame, and two telescopic pipes are fixedly connected to the bottom end of the pre-storage cavity. According to the grouting blank-making device for ceramic production, the temperature in the storage tank is kept at a constant value through the heating plate, liquid can be prevented from being cooled and solidified, and the driving motor drives the stirring shaft to rotate to fully stir the liquid, so that the liquid is fully heated, and the problem of blockage in the grouting extraction process is solved; the problem of low grouting efficiency is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic production, in particular to a slip casting blank making device for ceramic production. Background Art

[0002] Ceramics is a general term for pottery and porcelain. Ceramic arts and crafts are of high quality, beautiful shape and high artistic value. The production process of ceramics includes slip injection molding, which is a molding method of pouring mud into a plaster mold to make it into a finished product.

[0003] After searching, it is found that the common grouting molding process at present is mainly to manually pour the mud into the gypsum mold one by one. The workers have the problem of low pouring efficiency in the process of pouring the mud, and the mud is prone to poor fluidity and caking and sinking to the bottom when it is left still for a long time. If it is poured again, it will be blocked and affect the processing quality.

[0004] There is an urgent need for a slip casting device for ceramic production to solve the technical defects proposed in the above technology. Utility Model Content

[0005] The utility model aims to provide a slip injection blank making device for ceramic production, so as to solve the problem of low slip injection efficiency proposed in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a grouting blank making device for ceramic production, comprising a grouting frame, two groups of material storage tanks are arranged on both sides of the grouting frame, a processing table is arranged between the material storage tanks, a collecting tank is arranged inside the processing table, a conveyor is installed inside the collecting tank, two sides of the top of the processing table are fixedly connected with fixed plates, one side of the fixed plate is fixedly installed with a clamping cylinder, the output end of the clamping cylinder is fixedly connected with the clamping plate, the top of the grouting frame is fixedly installed with a pre-storage cavity, the bottom end of the pre-storage cavity is fixedly connected with two groups of telescopic tubes, the bottom end of the telescopic tube is fixedly connected with a grouting port, the middle position of the bottom end of the pre-storage cavity is fixedly connected with a fixed frame, an electric push rod is installed inside the fixed frame, one side of the top of the material storage tank is fixedly connected with an extraction pump, the output end of the extraction pump is fixedly connected with a conveying pipe, and an anti-solidification component is arranged inside the material storage tank;

[0007] The anti-solidification component includes a stirring shaft, which is movably installed at the top of the storage tank. A driving motor is installed at the top of the storage tank. A heating plate is fixedly connected to the bottom of the storage tank. A material extraction pipe is fixedly connected to one side of the top of the storage tank.

[0008] Preferably, the output end of the driving motor is fixedly connected to the top end of the stirring shaft, and stirring rods are fixedly connected to both sides of the stirring shaft.

[0009] Preferably, the input end of the extraction pump is fixedly connected to the top end of the material extraction pipe, and the end of the delivery pipe is fixedly connected to one side of the pre-storage chamber.

[0010] Preferably, a positioning pipe clamp is fixedly connected to the inside of the grouting frame, and the positioning pipe clamp is sleeved on the outside of the conveying pipe.

[0011] Preferably, the output end of the electric push rod is fixedly connected with a connecting plate, and both sides of the connecting plate are fixedly connected with fixed pipe clamps, and the fixed pipe clamps are fixedly sleeved on the outside of the grouting port.

[0012] Preferably, two groups of grouting ports are provided, and the conveyor is arranged below the grouting ports.

[0013] Preferably, a clamping pad is fixedly connected to one side of the clamping plate, and the clamping plate is arranged at the top end of the conveyor.

[0014] Preferably, a drain pipe is fixedly connected to the bottom end of one side of the processing table, and one side of the drain pipe is connected to the interior of the collecting tank.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the slip injection blank making device for ceramic production not only realizes the function of enhancing slip injection efficiency, realizes the function of facilitating adjustment, but also realizes the function of facilitating clamping and cleaning;

[0016] (1) By providing a storage tank, a driving motor, a stirring shaft, a heating plate and a stirring rod, during the grouting process, the heating plate inside the storage tank keeps the temperature continuously, and the heating plate keeps the temperature inside the storage tank at a constant value, which can prevent the liquid from solidifying due to cooling. The driving motor drives the stirring shaft to rotate to fully stir the liquid, so that the liquid is fully heated and maintains fluidity, avoiding the problem of blockage during the extraction and grouting process. This structure realizes the function of enhancing the grouting efficiency;

[0017] (2) By providing a telescopic tube, a pre-storage chamber, an electric push rod and a grouting port, after the extraction pump pumps the liquid in the storage tank into the pre-storage chamber, the liquid in the pre-storage chamber can flow from the telescopic tube into the grouting port to achieve grouting. During the grouting process, the electric push rod can push the grouting port up and down to adjust the grouting height. When the grouting port moves, the telescopic tube moves synchronously. This structure realizes the function of flexibly adjusting the grouting height and improves the flexibility of grouting.

[0018] (3) A processing table, a clamping plate, a conveyor, a clamping cylinder, a collecting tank and a drain pipe are provided. After the conveyor with the mold moves to the bottom of the grouting port, the conveyor stops moving, and the clamping cylinder pushes the clamping plate to limit the mold. Then, the electric push rod pushes the grouting port to be inserted into the grouting position of the mold for grouting. The removed or outflowing liquid can fall into the inside of the collecting tank along the conveyor. The conveyor 5 and the inside of the collecting tank are regularly rinsed with water, and then the waste liquid can be discharged from the drain pipe. This structure realizes the functions of easy clamping and limiting and easy cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the front cross-sectional structure of the storage tank of the utility model;

[0021] Figure 3 For the utility model Figure 1 The enlarged structural diagram at A in the middle;

[0022] Figure 4 It is a front view structural schematic diagram of the conveyor of the present utility model.

[0023] In the figure: 1. Grouting rack; 2. Storage tank; 3. Processing table; 4. Clamping plate; 5. Conveyor; 6. Connecting plate; 7. Telescopic pipe; 8. Driving motor; 9. Extraction pump; 10. Conveying pipe; 11. Pre-storage chamber; 12. Fixed rack; 13. Positioning pipe clamp; 14. Electric push rod; 15. Stirring shaft; 16. Clamping cylinder; 17. Heating plate; 18. Stirring rod; 19. Feeding pipe; 20. Grouting port; 21. Fixed pipe clamp; 22. Collecting tank; 23. Drain pipe; 24. Clamping pad; 25. Fixed plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1: Please refer to Figure 1-4, a grouting blank making device for ceramic production, comprising a grouting frame 1, two groups of storage tanks 2 are arranged on both sides of the grouting frame 1, a processing table 3 is arranged between the storage tanks 2, a collecting tank 22 is arranged inside the processing table 3, a conveyor 5 is installed inside the collecting tank 22, fixed plates 25 are fixedly connected to both sides of the top of the processing table 3, a clamping cylinder 16 is fixedly installed on one side of the fixed plate 25, and a clamping plate 4 is fixedly connected to the output end of the clamping cylinder 16, a pre-storage cavity 11 is fixedly installed on the top of the grouting frame 1, two groups of telescopic tubes 7 are fixedly connected to the bottom end of the pre-storage cavity 11, a grouting port 20 is fixedly connected to the bottom end of the telescopic tube 7, a fixed frame 12 is fixedly connected to the middle position of the bottom end of the pre-storage cavity 11, an electric push rod 14 is installed inside the fixed frame 12, an extraction pump 9 is fixedly connected to one side of the top of the storage tank 2, a conveying pipe 10 is fixedly connected to the output end of the extraction pump 9, and an anti-solidification component is arranged inside the storage tank 2;

[0026] The anti-solidification assembly includes a stirring shaft 15, which is movably mounted on the top of the storage tank 2, a driving motor 8 is mounted on the top of the storage tank 2, a heating plate 17 is fixedly connected to the bottom of the storage tank 2, and a material taking pipe 19 is fixedly connected to one side of the top of the storage tank 2;

[0027] The output end of the driving motor 8 is fixedly connected to the top of the stirring shaft 15, and stirring rods 18 are fixedly connected to both sides of the stirring shaft 15. The input end of the extraction pump 9 is fixedly connected to the top of the material taking pipe 19, and the end of the delivery pipe 10 is fixedly connected to one side of the pre-storage chamber 11. The interior of the grouting frame 1 is fixedly connected with a positioning pipe clamp 13, and the positioning pipe clamp 13 is sleeved on the outside of the delivery pipe 10;

[0028] Specifically, Figure 1 and Figure 2 As shown, the liquid required for grouting is stored inside the storage tank 2. During the grouting process, the heating plate 17 inside the storage tank 2 keeps warm. The heating plate 17 keeps the temperature inside the storage tank 2 at a constant value, which can prevent the liquid from solidifying due to cooling. The driving motor 8 drives the stirring shaft 15 to rotate to fully stir the liquid, so that the liquid is fully heated and maintains fluidity, avoiding blockage problems during the grouting process.

[0029] Embodiment 2: The output end of the electric push rod 14 is fixedly connected with a connecting plate 6, and both sides of the connecting plate 6 are fixedly connected with fixed pipe clamps 21, and the fixed pipe clamps 21 are fixedly sleeved on the outside of the grouting port 20. The grouting port 20 is provided with two groups, and the conveyor 5 is provided below the grouting port 20;

[0030] Specifically, Figure 1 and Figure 3As shown, after the extraction pump 9 pumps the liquid inside the storage tank 2 into the pre-storage chamber 11, the liquid inside the pre-storage chamber 11 can flow from the telescopic tube 7 into the grouting port 20 to realize grouting. During the grouting process, the electric push rod 14 can push the grouting port 20 up and down to adjust the grouting height. When the grouting port 20 moves, the telescopic tube 7 moves synchronously.

[0031] Embodiment 3: A clamping pad 24 is fixedly connected to one side of the clamping plate 4, and the clamping plate 4 is arranged at the top of the conveyor 5. A drain pipe 23 is fixedly connected to the bottom end of one side of the processing table 3, and one side of the drain pipe 23 is connected to the inside of the collecting tank 22;

[0032] Specifically, Figure 1 and Figure 4 As shown, the ceramic mold is placed on the conveyor 5 for transportation. After the mold moves to the bottom of the grouting port 20, the conveyor 5 stops moving. The clamping cylinder 16 pushes the clamping plate 4 to limit the mold. Then the electric push rod 14 pushes the grouting port 20 to insert into the grouting place of the mold. Then the extraction pump 9 injects the liquid into the mold. The removed or outflowing liquid can fall into the collection tank 22 along the conveyor 5. The conveyor 5 and the collection tank 22 are regularly rinsed with water, and then the waste liquid is discharged from the drain pipe 23.

[0033] Working principle: When the utility model is used, the ceramic mold is first placed on the conveyor 5 for transportation. After the mold moves to the bottom of the grouting port 20, the conveyor 5 stops moving. The clamping cylinder 16 pushes the clamping plate 4 to limit the mold. After the extraction pump 9 pumps the liquid in the storage tank 2 into the pre-storage cavity 11, the liquid in the pre-storage cavity 11 can flow from the telescopic tube 7 to the grouting port 20 to realize grouting. During the grouting process, the electric push rod 14 can push the grouting port 20 to move up and down to adjust the height of the grouting. When the grouting port 20 moves, the telescopic tube 7 is synchronously extended. The liquid that moves out or flows out can fall into the collecting tank 22 along the conveyor 5. The conveyor 5 and the collecting tank 22 are regularly rinsed with water, and then the waste liquid can be discharged from the drain pipe 23. During the grouting process, the heating plate 17 inside the storage tank 2 keeps warm. The heating plate 17 keeps the temperature inside the storage tank 2 at a constant value, which can prevent the liquid from solidifying due to cooling. The driving motor 8 drives the stirring shaft 15 to rotate to fully stir the liquid, so that the liquid is fully heated, maintains fluidity, and avoids blockage during the extraction and grouting process.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A slip casting device for ceramic production, comprising a slip casting frame (1), characterized in that: Two groups of material storage tanks (2) are arranged on both sides of the grouting frame (1), a processing table (3) is arranged between the material storage tanks (2), a collecting tank (22) is arranged inside the processing table (3), a conveyor (5) is installed inside the collecting tank (22), fixed plates (25) are fixedly connected to both sides of the top of the processing table (3), a clamping cylinder (16) is fixedly installed on one side of the fixing plate (25), and a clamping plate (4) is fixedly connected to the output end of the clamping cylinder (16), and the top of the grouting frame (1) is fixedly installed A pre-storage chamber (11) is provided, the bottom end of the pre-storage chamber (11) is fixedly connected to two groups of telescopic tubes (7), the bottom end of the telescopic tube (7) is fixedly connected to a grouting port (20), a fixed frame (12) is fixedly connected to the middle position of the bottom end of the pre-storage chamber (11), an electric push rod (14) is installed inside the fixed frame (12), one side of the top end of the storage tank (2) is fixedly connected to an extraction pump (9), the output end of the extraction pump (9) is fixedly connected to a delivery pipe (10), and an anti-solidification component is arranged inside the storage tank (2); The anti-solidification component comprises a stirring shaft (15), wherein the stirring shaft (15) is movably mounted at the top end of a material storage tank (2), a driving motor (8) is mounted at the top end of the material storage tank (2), a heating plate (17) is fixedly connected to the bottom end of the material storage tank (2), and a material extraction pipe (19) is fixedly connected to one side of the top end of the material storage tank (2).

2. A slip casting device for ceramic production according to claim 1, characterized in that: The output end of the driving motor (8) is fixedly connected to the top end of the stirring shaft (15), and stirring rods (18) are fixedly connected to both sides of the stirring shaft (15).

3. A slip casting device for ceramic production according to claim 1, characterized in that: The input end of the extraction pump (9) is fixedly connected to the top end of the material extraction pipe (19), and the end of the delivery pipe (10) is fixedly connected to one side of the pre-storage chamber (11).

4. A slip casting device for ceramic production according to claim 1, characterized in that: A positioning pipe clamp (13) is fixedly connected to the interior of the grouting frame (1), and the positioning pipe clamp (13) is sleeved on the exterior of the conveying pipe (10).

5. The slip casting device for ceramic production according to claim 1, characterized in that: The output end of the electric push rod (14) is fixedly connected to a connecting plate (6), and both sides of the connecting plate (6) are fixedly connected to fixed pipe clamps (21), and the fixed pipe clamps (21) are fixedly sleeved on the outside of the grouting port (20).

6. A slip casting device for ceramic production according to claim 1, characterized in that: The grouting ports (20) are provided in two groups, and the conveyor (5) is provided below the grouting ports (20).

7. A slip casting device for ceramic production according to claim 1, characterized in that: A clamping pad (24) is fixedly connected to one side of the clamping plate (4), and the clamping plate (4) is arranged at the top end of the conveyor (5).

8. The slip casting device for ceramic production according to claim 1, characterized in that: A drainage pipe (23) is fixedly connected to the bottom end of one side of the processing table (3), and one side of the drainage pipe (23) is connected to the inside of the collection tank (22).