Porous high-pressure grouting machine
By installing a stirring and cleaning mechanism in the mud storage and feed tank of the porous high-pressure grouting machine, uniform heating and stirring of the mud is achieved, and the problem of mud residue is solved through the cleaning function, improving the grouting efficiency and equipment reliability.
Patent Information
- Application Number
- CN202420903989.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing porous high-pressure grouting machines lack heating, stirring and cleaning functions, which causes the mud to solidify and sink during use, affecting the grouting efficiency, and it is difficult to clean after the work is finished, resulting in residual solidification of the mud and affecting subsequent use.
A multi-porous high-pressure grouting machine is designed, which includes a stirring and cleaning mechanism in the mud storage and feed tank. The mechanism drives the stirring plate and the second stirring plate for stirring and heating through the motor drive rotating rod, and cleansing it through the cleaning plate and the water pump to ensure that the mud is heated and cleaned evenly.
Through uniform heating and stirring, the mud can be prevented from solidifying and sinking to the bottom and improve grouting efficiency; through the cleaning function, the inner wall of the mud tank is clean, and the mud residues affect subsequent use are avoided, which improves the effectiveness and reliability of the equipment.
Smart Images
Figure CN222553856U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of multi-hole high-pressure grouting machines, in particular to a multi-hole high-pressure grouting machine. Background Art
[0002] Grouting is a major method of forming ceramic green bodies, which is performed by injecting flowing slurry into a mold. In ceramic grouting, high-pressure grouting is performed by pumping slurry into a mold through a grouting pump. In order to improve the efficiency of grouting, the grouting pump is connected to a multi-hole grouting pipe to grout multiple molds at the same time.
[0003] In the prior art, there is a porous high-pressure grouting machine with application number CN202121985995.3. The utility model adopts the following technical scheme: a porous high-pressure grouting machine, including a mud tank, a grouting pump and a porous grouting pipe, a plurality of grouting heads are arranged on the porous grouting pipe, and a pressure measuring valve and a switch valve are arranged on the plurality of grouting heads of the porous grouting pipe; a controller is also included, and the pressure measuring valve and the switch valve on the grouting head are electrically connected to the controller. The advantage of the utility model is that by arranging pressure measuring valves on the grouting heads of the porous grouting pipe, when the mold corresponding to the grouting head is leaking, the grouting pressure on the grouting head will be greatly reduced, and the leakage can be accurately detected by the pressure measuring valve, so as to control the plurality of grouting heads on the porous grouting pipe, and effectively improve the efficiency of the porous high-pressure grouting.
[0004] The applicant has found through research that the above-mentioned scheme has certain shortcomings. The device lacks heating, stirring and cleaning functions. When the device is in use, the mud in the mud tank cannot be heated evenly, and may solidify and sink to the bottom due to cooling, thereby affecting the grouting work and reducing the work effect. Moreover, after the work is completed, it is not easy to clean the mud tank, and mud may remain in the mud tank and solidify, thereby affecting subsequent work. Utility Model Content
[0005] In order to make up for the above deficiencies, the utility model provides a multi-porous high-pressure grouting machine, which aims to improve the lack of heating, stirring and cleaning functions of the device. When the device is in use, the mud in the mud tank cannot be heated evenly, and may solidify and sink to the bottom due to cooling, thereby affecting the grouting work and reducing the working effect. In addition, after the work of the device is completed, it is not easy to clean the mud tank, and mud may remain in the mud tank and solidify, thereby affecting the subsequent work.
[0006] The utility model is implemented as follows: a multi-hole high-pressure grouting machine comprises a bottom plate, a mud storage and supply tank body is installed on the upper end of the bottom plate, and also comprises a mud stirring and cleaning mechanism and a grouting mechanism, the mud stirring and cleaning mechanism is installed on the inner wall of the mud storage and supply tank body, the grouting mechanism is connected and installed on one side of the mud storage and supply tank body, the mud stirring and cleaning mechanism is used to stir and heat the mud in the mud storage and supply tank body and clean the inner wall of the mud storage and supply tank body, and the grouting mechanism is used to grout the mold.
[0007] In the preferred technical scheme of the present utility model, the mud stirring and cleaning mechanism includes a motor, which is installed at the upper end of the mud storage and supply tank body, and a rotating rod is rotatably installed at the inner end of the mud storage and supply tank body, and the rotating rod is driven by the motor, and a stirring plate and a second stirring plate are obliquely installed on both sides of the outer side of the rotating rod, and the stirring plate and the second stirring plate are both provided with multiple groups, and the stirring plate and the second stirring plate are symmetrically arranged around the center of the rotating rod, and a heating device is installed through the outer upper end of the mud storage and supply tank body, and the rotating rod is driven by the motor, so that the rotating rod drives the stirring plate and the second stirring plate to stir the mud inside the mud storage and supply tank body during the rotation process, and makes the mud surge upward, so that the mud continuously surges upward during the process of being heated by the heating device, so that the mud is evenly heated.
[0008] In the preferred technical solution of the present utility model, mounting rods are fixedly installed at the upper and lower ends of the rotating rod, and a cleaning plate is fixedly installed on the outer side of the mounting rod. The cleaning plate is arranged in an arc shape, and the cleaning plate and the inner wall of the mud storage and supply tank are slidably fitted together. The rotating rod rotates so that the cleaning plate cleans the inner wall of the mud storage and supply tank.
[0009] In the preferred technical solution of the utility model, a water supply tank is installed at the upper end of the base plate, and a water pump is installed at the upper end of the water supply tank. The output end of the water pump is connected to the water supply tank through a water pipe, and the output end of the water pump is connected to the mud storage and supply tank through a second water pipe. The water in the water supply tank is sent into the mud storage and supply tank through the water pump to clean the mud storage and supply tank, so as to prevent mud from remaining on the inner wall of the mud storage and supply tank and solidifying, affecting the next use.
[0010] In a preferred technical solution of the present utility model, the cleaning plate is made of rubber material.
[0011] In the preferred technical solution of the utility model, a feed pipe is installed at the upper end of the mud storage and supply tank for feeding.
[0012] In the preferred technical scheme of the utility model, the grouting mechanism includes a pump body and a grouting pipe, the pump body and the grouting pipe are installed on the upper end of the base plate, the pump body is connected to the mud storage and supply tank through a connecting pipe, the pump body is connected to the grouting pipe through a second connecting pipe, the upper end of the grouting pipe is connected and installed with a discharge head, the discharge head is provided with a valve and a pressure measuring valve, a mounting plate is installed on the upper end of the base plate, a mounting frame is installed on the upper end of the mounting plate, a cylinder is installed on the inner end of the mounting frame, and an electrically controlled clamping claw is provided at the output end of the cylinder, the mud in the mud stirring and cleaning mechanism is sent into the grouting pipe through the pump body, the mold is gripped by the electrically controlled clamping claw, and the height is controlled by the cylinder so that the mold is aligned with the discharge head for receiving the material, and multiple groups of discharge heads are provided, the discharge of the discharge heads is controlled by the valve, and whether the mold is leaking is measured by the pressure measuring valve.
[0013] In a preferred technical solution of the utility model, the mounting frame is provided with an avoidance groove, through which the mold is taken out.
[0014] The beneficial effects of the utility model are as follows: the utility model obtains a porous high-pressure grouting machine through the above-mentioned design. When in use, the rotating rod is driven by the motor, so that the rotating rod drives the stirring plate and the second stirring plate to stir the mud inside the mud storage and supply tank body during the rotation, and the mud is caused to surge upward, so that the heated equipment is evenly heated, the mud in the mud stirring and cleaning mechanism is sent into the grouting pipe through the pump body, the mold is gripped by the electrically controlled clamping claws, the height is controlled by the cylinder, so that the mold is aligned with the discharge head to receive the material, the discharge of the discharge head is controlled by the valve, and whether the mold is leaking is measured by the pressure measuring valve. When the work is completed, the water in the water supply tank is sent into the mud storage and supply tank body through the water pump, and the mud storage and supply tank body is cleaned to prevent the mud from remaining on the inner wall of the mud storage and supply tank body and solidifying, thereby affecting the subsequent use. The device can stir the mud in the mud storage supply tank through the mud stirring and cleaning mechanism during operation to prevent the mud from sinking to the bottom and uneven stirring, thereby improving the working effect. At the same time, the mud can be evenly heated during operation to prevent the mud from solidifying and affecting the work. After the work is completed, the inner wall of the mud stirring and cleaning mechanism can be conveniently and effectively cleaned to prevent the mud from remaining and solidifying inside and affecting subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1It is a structural schematic diagram of a multi-hole high-pressure grouting machine provided by an embodiment of the utility model;
[0017] Figure 2 Another structural schematic diagram provided for an embodiment of the utility model;
[0018] Figure 3 A schematic diagram of the internal structure of a mud storage and feeding tank provided in an embodiment of the utility model;
[0019] Figure 4 A schematic diagram of the internal structure of another mud storage and supply tank provided in an embodiment of the utility model.
[0020] In the figure: 100-bottom plate; 200-mud storage and feeding tank body; 300-mud stirring and cleaning mechanism; 310-motor; 311-feeding pipe; 320-rotating rod; 330-stirring plate; 340-second stirring plate; 350-mounting rod; 360-cleaning plate; 370-heating equipment; 380-water supply box; 390-water pump; 391-water pipe; 392-second water pipe; 400-grouting mechanism; 410-pump body; 411-connecting pipe; 412-second connecting pipe; 420-grouting pipe; 430-mounting plate; 440-mounting frame; 441-avoidance groove; 450-discharging head; 451-valve; 452-pressure measuring valve; 460-cylinder; 470-electrically controlled clamping claw. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-Figure 4 The utility model provides a technical solution: a multi-hole high-pressure grouting machine, including a base plate 100, a mud storage and supply tank body 200 is installed on the upper end of the base plate 100, and also includes a mud stirring and cleaning mechanism 300 and a grouting mechanism 400. The mud stirring and cleaning mechanism 300 is installed on the inner wall of the mud storage and supply tank body 200, and the grouting mechanism 400 is connected and installed on one side of the mud storage and supply tank body 200. The mud stirring and cleaning mechanism 300 is used to stir and heat the mud in the mud storage and supply tank body 200 and clean the inner wall of the mud storage and supply tank body 200, and the grouting mechanism 400 is used to grout the mold.
[0023] In some specific embodiments, the mud stirring and cleaning mechanism 300 includes a motor 310, which is installed at the upper end of the mud storage and supply tank body 200. A rotating rod 320 is rotatably installed at the inner end of the mud storage and supply tank body 200, and the rotating rod 320 is driven by the motor 310. A stirring plate 330 and a second stirring plate 340 are obliquely installed on both sides of the outer side of the rotating rod 320. The stirring plate 330 and the second stirring plate 340 are both provided with multiple groups, and the stirring plate 330 and the second stirring plate 340 are symmetrically arranged around the center of the rotating rod 320. A heating device 370 is installed through the outer upper end of the mud storage and supply tank body 200, and the rotating rod 320 is driven by the motor 310, so that the rotating rod 320 drives the stirring plate 330 and the second stirring plate 340 to stir the mud inside the mud storage and supply tank body 200 during the rotation process, and causes the mud to surge upward, so that the mud continuously surges upward during the process of being heated by the heating device 370, thereby allowing the mud to be evenly heated.
[0024] In some specific embodiments, mounting rods 350 are fixedly installed at the upper and lower ends of the rotating rod 320, and a cleaning plate 360 is fixedly installed on the outer side of the mounting rod 350. The cleaning plate 360 is arranged in an arc shape, and the cleaning plate 360 and the inner wall of the mud storage supply tank body 200 are slidably fitted. When the rotating rod 320 rotates, the cleaning plate 360 cleans the inner wall of the mud storage supply tank body 200.
[0025] In some specific implementation schemes, a water supply tank 380 is installed on the upper end of the base plate 100, and a water pump 390 is installed on the upper end of the water supply tank 380. The output end of the water pump 390 is connected to the water supply tank 380 through a water pipe 391, and the output end of the water pump 390 is connected to the mud storage supply tank 200 through a second water pipe 392. The water in the water supply tank 380 is sent to the mud storage supply tank 200 through the water pump 390 to clean the mud storage supply tank 200 to prevent mud from remaining on the inner wall of the mud storage supply tank 200 and solidifying, which will affect the next use.
[0026] In some specific embodiments, the cleaning plate 360 is made of rubber.
[0027] In some specific embodiments, a feed pipe 311 is installed at the upper end of the mud storage and supply tank 200 for feeding.
[0028] In some specific embodiments, the grouting mechanism 400 includes a pump body 410 and a grouting pipe 420, the pump body 410 and the grouting pipe 420 are installed on the upper end of the bottom plate 100, the pump body 410 is connected to the mud storage and supply tank 200 through a connecting pipe 411, the pump body 410 is connected to the grouting pipe 420 through a second connecting pipe 412, the upper end of the grouting pipe 420 is connected and installed with a discharge head 450, the discharge head 450 is provided with a valve 451 and a pressure measuring valve 452, the upper end of the bottom plate 100 is installed with a mounting plate 430, and the mounting plate 430 is installed with a valve 451 and a pressure measuring valve 452. 0 is installed at the upper end, and a cylinder 460 is installed at the inner end of the mounting frame 440. An electric-controlled clamping claw 470 is provided at the output end of the cylinder 460. The mud in the mud stirring and cleaning mechanism 300 is sent into the grouting pipe 420 through the pump body 410, and the mold is grasped by the electric-controlled clamping claw 470. The height is controlled by the cylinder 460 so that the mold is aligned with the discharge head 450 for receiving the material. The discharge head 450 is provided with multiple groups. The discharge of the discharge head 450 is controlled by the valve 451, and whether the mold leaks slurry is measured by the pressure measuring valve 452.
[0029] In some specific implementation schemes, the mounting frame 440 is provided with an avoidance groove 441 through which the mold is taken out.
[0030] Working principle: When in use, the motor 310 drives the rotating rod 320, so that the rotating rod 320 drives the stirring plate 330 and the second stirring plate 340 to stir the mud inside the mud storage and supply tank 200 during the rotation, and make the mud surge upward, so that the heated equipment 370 is evenly heated, and the mud in the mud stirring and cleaning mechanism 300 is sent into the grouting pipe 420 through the pump body 410, and the mold is grasped by the electronically controlled clamping claw 470, and the height is controlled by the cylinder 460 so that the mold is aligned with the discharge head 450 to receive the material, and the discharge of the discharge head 450 is controlled by the valve 451, and the leakage of the mold is measured by the pressure measuring valve 452. When the work is completed, the water in the water supply tank 380 is sent into the mud storage and supply tank 200 through the water pump 390 to clean the mud storage and supply tank 200 to prevent the mud from remaining on the inner wall of the mud storage and supply tank 200 and solidifying, thereby affecting subsequent use.
[0031] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A multi-hole high-pressure grouting machine, comprising a bottom plate, a slurry storage and supply tank body is installed on the upper end of the bottom plate, characterized in that: It also includes a mud stirring and cleaning mechanism and a grouting mechanism. The mud stirring and cleaning mechanism is installed on the inner wall of the mud storage and supply tank body, and the grouting mechanism is connected and installed on one side of the mud storage and supply tank body. The mud stirring and cleaning mechanism is used to stir and heat the mud in the mud storage and supply tank body and clean the inner wall of the mud storage and supply tank body, and the grouting mechanism is used to grout the mold.
2. A multi-hole high-pressure grouting machine according to claim 1, characterized in that: The mud stirring and cleaning mechanism includes a motor, which is installed at the upper end of the mud storage and supply tank. A rotating rod is rotatably installed at the inner end of the mud storage and supply tank. The rotating rod is driven by the motor. A stirring plate and a second stirring plate are obliquely installed on both sides of the outer side of the rotating rod. The stirring plate and the second stirring plate are each provided with multiple groups. The stirring plate and the second stirring plate are symmetrically arranged around the center of the rotating rod. A heating device is installed through the outer upper end of the mud storage and supply tank.
3. A multi-hole high-pressure grouting machine according to claim 2, characterized in that: The upper and lower ends of the rotating rod are fixedly mounted with mounting rods, and the outer side of the mounting rod is fixedly mounted with a cleaning plate, the cleaning plate is arranged in an arc shape, and the cleaning plate and the inner wall of the mud storage and supply tank body are slidably fitted.
4. A multi-hole high-pressure grouting machine according to claim 2, characterized in that: A water supply tank is installed at the upper end of the bottom plate, a water pump is installed at the upper end of the water supply tank, an output end of the water pump is connected to the water supply tank through a water pipe, and an output end of the water pump is connected to the mud storage supply tank through a second water pipe.
5. A multi-hole high-pressure grouting machine according to claim 3, characterized in that: The cleaning plate is made of rubber material.
6. A multi-hole high-pressure grouting machine according to claim 1, characterized in that: The upper end of the mud storage and supply tank is connected and equipped with a feed pipe.
7. The multi-hole high-pressure grouting machine according to claim 1, characterized in that: The grouting mechanism includes a pump body and a grouting pipe, the pump body and the grouting pipe are installed on the upper end of the base plate, the pump body is connected to the mud storage and supply tank through a connecting pipe, the pump body is connected to the grouting pipe through a second connecting pipe, the upper end of the grouting pipe is connected and installed with a discharge head, the discharge head is provided with a valve and a pressure measuring valve, the upper end of the base plate is installed with a mounting plate, the upper end of the mounting plate is installed with a mounting frame, the inner end of the mounting frame is installed with a cylinder, and the output end of the cylinder is provided with an electrically controlled clamping claw.
8. A multi-hole high-pressure grouting machine according to claim 7, characterized in that: The mounting frame is provided with an avoidance groove.
Citation Information
Patent Citations
Porous high-pressure grouting machine
CN215549631U