Batching device for preparing infrared-transmitting mullite ceramic

By designing a batching device combining feeding assembly and stirring assembly, the problem of uneven mixing of infrared mullite ceramic powder in the prior art is solved, efficient preliminary mixing and further stirring of raw materials are achieved, and the batching efficiency and mixing effect are significantly improved.

CN222553885UActive Publication Date: 2025-03-04LUOYANG CEN LON CERAMICS
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Patent Information

Application Number
CN202323540756.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2025-03-04
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

When the existing batching device prepares infrared mullite ceramics, the two powders are unevenly mixed in the agitator, resulting in a long stirring time and unsatisfactory mixing effect.

Method used

A batching device for preparing infrared mullite ceramics is designed, which uses a combination of feeding components and stirring components. The feeding assembly includes a large feeding hopper, a small feeding hopper, a deflector and a valve plate. Through the combination of thick and thin wire screws and screws, the two raw materials enter the feeding box at the same time in a certain proportion and are initially mixed. The mixing assembly includes a mixing motor, a mixing shaft and a blade. The mixing motor drives the mixing shaft and a blade to further disperse and mix the raw materials.

Benefits of technology

Through this batching device, the two raw materials are initially mixed when they fall into the batching box, reducing the subsequent stirring time and improving the batching efficiency and mixing uniformity.

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Abstract

The utility model relates to a batching device for preparing infrared-transmitting mullite ceramics in the technical field of ceramic preparation, which comprises a base, a batching box with a stirring component in the middle of an inner cavity is arranged on the top surface of the base, and a feeding component for adding raw materials is arranged on the top surface of the batching box; the feeding assembly comprises a large feeding hopper, a small feeding hopper, a thick lead screw, a thin lead screw, a first valve plate and a second valve plate, a large feeding opening and a small feeding opening are formed in the top face of the batching box at intervals, the width of the large feeding opening is the same as that of the small feeding opening, and the central axes of the large feeding opening and the small feeding opening in the length direction are collinear; a large feeding hopper is arranged at the top of the large feeding port, and a small feeding hopper is arranged at the top of the small feeding port; according to the utility model, two raw materials can simultaneously fall into the batching box according to a certain proportion, so that the two raw materials are preliminarily mixed in the process of falling into the bottom of the batching box, the subsequent stirring operation is facilitated, the stirring time is shortened, and the batching efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic preparation, in particular to a batching device for preparing infrared-transmitting mullite ceramics. Background Art

[0002] In 1983, FJ Klug et al. used the sol-gel method to synthesize powder to prepare mullite transparent ceramics, and studied its infrared transmittance properties, and obtained infrared-transmitting mullite ceramics.

[0003] A Chinese patent with an existing publication number of CN114644513A discloses a method for preparing a mullite infrared transparent ceramic. In the process of preparing the infrared transparent mullite ceramic, a mixed powder is prepared by using alumina and silicon dioxide in a molar ratio of 1.70 to 1.94:1, which requires a batching device. The existing batching device generally adds two powders into a stirrer in turn, and then stirs and mixes the powders. This method is used for the two powders added into the stirrer to be relatively concentrated, which is not conducive to mixing. Therefore, a long stirring time is usually required, and the mixing effect is not ideal.

[0004] For this purpose, we designed a batching device for preparing infrared-transmitting mullite ceramics. Utility Model Content

[0005] In order to overcome the shortcomings of the background technology, the utility model discloses a batching device for preparing infrared-transmitting mullite ceramics.

[0006] In order to achieve the above-mentioned invention object, the utility model adopts the following technical solutions:

[0007] A batching device for preparing infrared-transmitting mullite ceramics, comprising a base, a batching box with a stirring component in the middle of the inner cavity is provided on the top surface of the base, and a feeding component for adding raw materials is provided on the top surface of the batching box;

[0008] The feeding assembly includes a large feeding hopper, a small feeding hopper, a thick lead screw, a thin lead screw, a first valve plate and a second valve plate; a large feeding port and a small feeding port are provided at intervals on the top surface of the batching box; the large feeding port and the small feeding port have the same width, and the central axes of the two in the length direction are collinear; a large feeding hopper is provided on the top of the large feeding port, and a small feeding hopper is provided on the top of the small feeding port; a thick lead screw is rotatably connected to a side of the large feeding hopper corresponding to the small feeding hopper, and a thin lead screw is rotatably connected to a side of the small feeding hopper corresponding to the large feeding hopper, and the thick lead screw and the thin lead screw are coaxially fixed; the thick lead screw is screwed with a first valve plate capable of adjusting the opening degree of the large feeding port, and the thin lead screw is screwed with a second valve plate capable of adjusting the opening degree of the small feeding port.

[0009] Preferably, guide plates are provided on the top surface of the batching box at positions corresponding to below the large feeding hopper and the small feeding hopper, and the two guide plates are in an inverted figure eight structure.

[0010] Preferably, upward ribs are provided on both sides of the guide plate.

[0011] Preferably, the stirring assembly includes a stirring motor arranged on the top surface of the batching box, the output end of the stirring motor is coaxially fixed with a stirring shaft, and the stirring shaft is correspondingly rotatably connected to the middle part of the inner cavity of the batching box, and a stirring rod is provided at the lower end of the stirring shaft.

[0012] Preferably, blades are provided at the upper end of the stirring shaft.

[0013] Preferably, an upward vertical plate is provided at one end of the base, and the upper end of the ingredient box is hinged to the top of the vertical plate accordingly.

[0014] Preferably, the vertical plate is provided with a telescopic device for driving the ingredient box to flip.

[0015] Preferably, the telescopic end of the telescopic device is provided with a roller for rolling the outer wall of the batching box.

[0016] Preferably, a discharge pipe with a valve is provided at the bottom of the batching box.

[0017] Due to the adoption of the above-mentioned technical solution, the utility model has the following beneficial effects:

[0018] 1. The setting of the feeding component can make the two raw materials fall into the batching box at the same time in a certain proportion, so that the two raw materials are initially mixed in the process of falling into the bottom of the batching box, which is conducive to the subsequent mixing operation, reduces the mixing time, and improves the batching efficiency;

[0019] 2. The setting of the guide plate in the feeding assembly forces the two raw materials entering the batching box to converge into a falling flow, further mixing the two raw materials;

[0020] 3. The blades in the stirring assembly are arranged to break up the falling flow of the raw materials in the batching box, so that the raw materials are further mixed when falling to the bottom of the batching box, thereby further improving the batching efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is the front view of the utility model;

[0023] Figure 3 It is a cross-sectional view of the utility model;

[0024] Figure 4 for Figure 3 A partial enlarged view of I.

[0025] In the figure: 1. base; 11. vertical plate; 2. batching box; 21. discharge pipe; 3. stirring assembly; 31. stirring motor; 32. stirring shaft; 33. stirring rod; 34. blade; 4. feeding assembly; 41. large feeding hopper; 42. small feeding hopper; 43. thick lead screw; 44. thin lead screw; 45. first valve plate; 46. second valve plate; 47. guide plate; 471. retaining edge; 5. telescopic device; 51. roller. DETAILED DESCRIPTION

[0026] The present invention can be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention. In the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "front", "back", "left", "right", etc. indicating directions or positional relationships, they only correspond to the drawings of the present application for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction.

[0027] Embodiment 1, in combination with the attached Figure 1-4 A batching device for preparing infrared-transmitting mullite ceramics includes a base 1, a batching box 2 with a stirring assembly 3 in the middle of the inner cavity is provided on the top surface of the base 1; further, a discharge pipe 21 with a valve is provided at the bottom of the batching box 2.

[0028] As needed, the stirring assembly 3 includes a stirring motor 31 arranged on the top surface of the batching box 2, and the output end of the stirring motor 31 is coaxially fixed with a stirring shaft 32, and the stirring shaft 32 is correspondingly rotatably connected to the middle part of the inner cavity of the batching box 2, and a stirring rod 33 is provided at the lower end of the stirring shaft 32.

[0029] As required, a roller 51 for rolling the outer wall of the batching box 2 is provided at the telescopic end of the telescopic device 5 .

[0030] This arrangement can drive the batching box 2 to swing back and forth through the telescopic device 5 while stirring, so that the raw materials in the batching box 2 are turned over, especially the raw materials close to the wall of the batching box 2 and the mixing dead corner are turned over, thereby improving the stirring effect and the batching effect.

[0031] The top surface of the batching box 2 is provided with a feeding assembly 4 for adding raw materials;

[0032] The feeding assembly 4 includes a large feeding hopper 41, a small feeding hopper 42, a thick lead screw 43, a thin lead screw 44, a first valve plate 45 and a second valve plate 46. A large feeding port and a small feeding port are arranged at intervals on the top surface of the batching box 2. The large feeding port and the small feeding port have the same width, and the central axes of the two in the length direction are collinear; a large feeding hopper 41 is arranged on the top of the large feeding port, and a small feeding hopper 42 is arranged on the top of the small feeding port; a thick lead screw 43 is rotatably connected to one side of the large feeding hopper 41 corresponding to the small feeding hopper 42, and a thin lead screw 44 is rotatably connected to one side of the small feeding hopper 42 corresponding to the large feeding hopper 41, and the thick lead screw 43 and the thin lead screw 44 are coaxially fixed; the thick lead screw 43 is screwed with a first valve plate 45 capable of adjusting the opening degree of the large feeding port, and the thin lead screw 44 is screwed with a second valve plate 46 capable of adjusting the opening degree of the small feeding port.

[0033] Furthermore, a blade 34 is provided at the upper end of the stirring shaft 32, so that the whole raw materials being discharged can be dispersed, so that the two raw materials are mixed in the process of falling, which reduces the subsequent stirring time and is more conducive to uniform mixing.

[0034] This arrangement allows the weighed alumina to be poured into the large feeding hopper 41, and the weighed silica to be poured into the small feeding hopper 42, and then by rotating the thick lead screw 43 or the thin lead screw 44, the thick lead screw 43 and the corresponding fixed thin lead screw 44 drive the first valve plate 45 to move and open the large feeding port, and at the same time the small feeding port is also opened, so that the two raw materials enter the batching box 2 at the same time, so that the two are initially mixed, reducing the subsequent mixing time, and can also cooperate with the stirring component 3 while adding the raw materials, the stirring component 3 stirs the raw materials, reducing the subsequent mixing time;

[0035] Since the ratio of the two raw materials is constant, the widths of the large feed port and the small feed port are the same, so the pitch ratio of the thick lead screw 43 and the thin lead screw 44 is a ratio of alumina to silicon dioxide.

[0036] Furthermore, in order to better preliminarily mix the raw materials, guide plates 47 are provided at positions below the large feeding hopper 41 and the small feeding hopper 42 on the top surface of the batching box 2, and the two guide plates 47 form an inverted figure eight structure. In this way, the two added raw materials are guided through the corresponding guide plates 47 to combine into a falling flow. When they fall to the bottom of the batching box 2, the two raw materials are mixed again, further reducing the stirring time.

[0037] As required, upward retaining edges 471 are provided on both sides of the guide plate 47 .

[0038] Embodiment 2, combined with the attached Figure 1-4 , a batching device for preparing infrared-transmitting mullite ceramics, based on the first embodiment, a base 1 is provided with an upward vertical plate 11 at one end, and the upper end of the batching box 2 is correspondingly hinged to the top of the vertical plate 11;

[0039] Furthermore, the vertical plate 11 is provided with a telescopic device 5 for driving the ingredient box 2 to flip.

[0040] As required, a roller 51 for rolling the outer wall of the batching box 2 is provided at the telescopic end of the telescopic device 5 .

[0041] This arrangement can drive the batching box 2 to swing back and forth through the telescopic device 5 during the mixing process, so that the materials in the batching box 2 are turned over as a whole, thereby reducing the mixing time and improving the efficiency of the small class.

[0042] The parts of the present invention that are not described in detail are prior art. It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and it is intended that all changes that fall within the meaning and scope of equivalent elements are included in the present invention.

Claims

1. A batching device for preparing infrared-transmitting mullite ceramics, characterized in that: It comprises a base (1), the top surface of the base (1) is provided with a batching box (2) with a stirring assembly (3) in the middle of the inner cavity, and the top surface of the batching box (2) is provided with a feeding assembly (4) for adding raw materials; The feeding assembly (4) comprises a large feeding hopper (41), a small feeding hopper (42), a thick lead screw (43), a thin lead screw (44), a first valve plate (45) and a second valve plate (46); a large feeding port and a small feeding port are arranged on the top surface of the batching box (2) at intervals; the large feeding port and the small feeding port have the same width, and the central axes of the two in the length direction are collinear; a large feeding hopper (41) is arranged on the top of the large feeding port, and a small feeding hopper (42) is arranged on the top of the small feeding port; A thick lead screw (43) is rotatably connected to one side of the large feeding hopper (41) corresponding to the small feeding hopper (42), and a thin lead screw (44) is rotatably connected to one side of the small feeding hopper (42) corresponding to the large feeding hopper (41), and the thick lead screw (43) and the thin lead screw (44) are coaxially fixedly connected; the thick lead screw (43) is screwed with a first valve plate (45) capable of adjusting the opening degree of the large feeding port, and the thin lead screw (44) is screwed with a second valve plate (46) capable of adjusting the opening degree of the small feeding port.

2. The batching device for preparing infrared-transmitting mullite ceramics according to claim 1, characterized in that: Guide plates (47) are provided on the top surface of the batching box (2) at positions corresponding to below the large feeding hopper (41) and the small feeding hopper (42), and the two guide plates (47) are in an inverted figure eight structure.

3. A batching device for preparing infrared-transmitting mullite ceramics according to claim 2, characterized in that: Both sides of the guide plate (47) are provided with upward retaining edges (471).

4. The batching device for preparing infrared-transmitting mullite ceramics according to claim 1, characterized in that: The stirring assembly (3) comprises a stirring motor (31) arranged on the top surface of the batching box (2); a stirring shaft (32) is coaxially fixedly connected to the output end of the stirring motor (31); the stirring shaft (32) is rotatably connected to the middle part of the inner cavity of the batching box (2); and a stirring rod (33) is provided at the lower end of the stirring shaft (32).

5. The batching device for preparing infrared-transmitting mullite ceramics according to claim 4, characterized in that: The upper end of the stirring shaft (32) is provided with a blade (34).

6. The batching device for preparing infrared-transmitting mullite ceramics according to claim 1, characterized in that: An upward vertical plate (11) is provided at one end of the base (1), and the upper end of the batching box (2) is hinged to the top of the vertical plate (11).

7. The batching device for preparing infrared-transmitting mullite ceramics according to claim 6, characterized in that: The vertical plate (11) is provided with a telescopic device (5) for driving the batching box (2) to flip.

8. The batching device for preparing infrared-transmitting mullite ceramics according to claim 7, characterized in that: The telescopic end of the telescopic device (5) is provided with a roller (51) for rolling the outer wall of the batching box (2).

9. The batching device for preparing infrared-transmitting mullite ceramics according to claim 1, characterized in that: A discharge pipe (21) having a valve is provided at the bottom of the batching box (2).

Citation Information

Patent Citations

  • Preparation method of mullite infrared transparent ceramic

    CN114644513A