Plastic welding machine

By designing the clamp body of adjustable blocks and clamping plates in the plastic welding machine, combining the positioning sleeve and the upper and lower positioning plates, the rapid disassembly and assembly of the plastic welding machine mold is achieved, solving the problem of cumbersome mold replacement in the existing technology and improving work efficiency.

CN222554285UActive Publication Date: 2025-03-04SHANGHAI GAOHUI RUBBER & PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202421175311.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-04
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

When replacing and disassembling molds, existing plastic welding machines need to remove and install multiple bolts, resulting in cumbersome disassembly and assembly process and reducing work efficiency.

Method used

A plastic welding machine including a welding machine body, a fixture body and a base is designed. The fixture body is locked and released through the adjustment block and the clamp plate, and combined with the structure of the positioning sleeve, the upper positioning plate and the lower positioning plate, and quickly fix and disassemble through plugging and rotation.

Benefits of technology

This design greatly simplifies the installation and disassembly process between the fixture body and the base, locking or loosening is achieved by simply turning the clamp plate, significantly improving work efficiency and providing additional fixing stability through the upper pressure plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic welding devices, and particularly discloses a plastic welding machine which comprises a welding machine body, a clamp body and a base. The clamp body is detachably mounted on the base and used for clamping and loosening a plastic element needing to be welded; an adjusting block is rotationally installed on the clamp body through an adjusting shaft, a clamping plate is fixedly installed at the end, away from the adjusting shaft, of the adjusting block, the clamping plate rotates along with the adjusting block and has at least two states, and the two states are the locking state and the loosening state. The clamp body and the base are preliminarily fixed and locked in an inserting mode, when the position of the clamp body is loosened, only the clamping plate on the clamp body needs to be rotated, the clamping plate is clamped into the position between the upper positioning plate and the lower positioning plate in the positioning sleeve or taken out of the position between the upper positioning plate and the lower positioning plate, and the mounting and dismounting difficulty is low. The clamp body and the base are fixed through the clamping plate and the positioning sleeve, and meanwhile the upper pressing plate is arranged for secondary locking.
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Description

Technical Field

[0001] The utility model belongs to the technical field of plastic welding devices, and in particular relates to a plastic welding machine. Background Art

[0002] Plastic welding machine (also known as ultrasonic plastic welding machine) transmits ultrasonic energy to the welding area through the upper welding piece. Since the welding area, i.e. the interface between the two welds, has a large acoustic impedance, local high temperature will be generated. Since the thermal conductivity of plastic is poor, it cannot be dissipated in time and accumulates in the welding area, causing the contact surface of the two plastics to melt rapidly. After a certain pressure is applied, they are fused into one.

[0003] Chinese utility model disclosure specification CN210082437U discloses a plastic welding machine, including a support plate, a support frame, a control box and a welding plate. The left side of the support frame is fixedly connected to a limiting cylinder, and both sides of the top of the welding plate are slidably connected with movable rods to support the welding parts through the welding table.

[0004] However, when welding different welding parts, the welding table cannot be suitable for all welding parts, so molds suitable for different welding parts are required to carry them. When replacing and disassembling the mold, the above-mentioned device is fixed with bolts. During the disassembly and assembly process, it is necessary to remove and install bolts at multiple diagonal positions. It cannot be disassembled and assembled quickly and is relatively troublesome, which reduces work efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a plastic welding machine to solve the problems raised by the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions, including a welding machine body, a clamp body, and a base; the clamp body is detachably mounted on the base and is used to clamp and release the plastic components to be welded;

[0007] An adjusting block is rotatably mounted on the clamp body via an adjusting shaft, a clamping plate is fixedly mounted on one end of the adjusting block away from the adjusting shaft, and the clamping plate rotates with the adjusting block and has at least two states, wherein the two states are a locked state and a released state.

[0008] Preferably, a groove is provided in the clamp body, and the length of the clamping plate is less than or equal to the length of the groove.

[0009] Preferably, an upper positioning plate and a lower positioning plate are provided at the position of the base corresponding to the card plate, and the upper positioning plate and the lower positioning plate are fixedly mounted on the positioning sleeve, and the positioning sleeve is rotatably mounted on the positioning shaft in the positioning seat, and a positioning rod is inserted in the positioning shaft, and the positioning rod is slidably connected to the sliding groove in the positioning shaft, and a spring is installed on the inner wall of the sliding groove.

[0010] Preferably, the positioning shaft is fixedly mounted on the positioning seat, and the positioning seat is fixedly mounted on the base.

[0011] Preferably, a crescent plate is fixedly mounted on the positioning sleeve, a positioning groove is provided in the crescent plate, and the positioning groove cooperates with the positioning rod. In the locked state, the lower end surface of the adjustment block is pressed on the upper side of the clamp body, the upper positioning plate is located on the upper side of the card plate, and the clamp body is plugged into the card slot in the base.

[0012] Preferably, a first bevel gear is fixedly mounted on the positioning sleeve, the first bevel gear is connected to the second bevel gear through tooth meshing transmission, the second bevel gear is rotatably mounted on the connecting seat, and the connecting seat is fixedly mounted on the base.

[0013] Preferably, the second bevel gear is fixedly connected to the upper pressing plate, and when the clamping plate is in a locked state, the lower end surface of the upper pressing plate is pressed against the upper side of the clamp body.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The clamp body of the utility model is initially fixed to the base by plugging. When locking or releasing the position of the clamp body, it is only necessary to rotate the clamping plate thereon, insert it between the upper positioning plate and the lower positioning plate in the positioning sleeve, or take it out from between the two. The difficulty of installation and disassembly is relatively low.

[0016] Second, the clamp body and the base of the utility model are fixed by a clamping plate and a positioning sleeve, and an upper pressing plate is provided for secondary locking, so that the fixation is more firm. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model.

[0018] Figure 2 It is a side view of the utility model.

[0019] Figure 3 This is one of the connection diagrams of the clamp body and the base in the utility model.

[0020] Figure 4 This is the second connection diagram between the clamp body and the base in the utility model.

[0021] Figure 5 This is a connection diagram of the positioning rod and the crescent plate in the utility model.

[0022] In the figure: 1, welding machine body; 2, fixture body; 201, adjustment block; 202, adjustment shaft; 203, clamping plate; 204, groove;

[0023] 3. Base; 301. Slot; 302. Positioning sleeve; 303. Positioning seat; 304. Upper positioning plate; 305. Crescent plate; 306. Positioning rod; 307. First bevel gear; 308. Second bevel gear; 309. Upper pressure plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Reference Figure 1-Figure 5 A plastic welding machine comprises a welding machine body 1, a clamp body 2, and a base 3, wherein the clamp body 2 is detachably mounted on the base 3 and is used to clamp and release two plastic components to be welded;

[0026] In a further embodiment, an adjusting block 201 is rotatably mounted on the clamp body 2 via an adjusting shaft 202, and a clamping plate 203 is fixedly mounted on one end of the adjusting block 201 away from the adjusting shaft 202. It should be noted that a groove 204 is provided in the clamp body 2, and the length of the clamping plate 203 is less than or equal to the length of the groove 204. The clamping plate 203 rotates with the adjusting block 201 and has at least two states, wherein the two states are a locked state and a released state.

[0027] In a further embodiment, an upper positioning plate 304 and a lower positioning plate are provided at the position of the base 3 corresponding to the card plate 203, and the upper positioning plate 304 and the lower positioning plate are fixedly mounted on the positioning sleeve 302, and the positioning sleeve 302 is rotatably mounted on the positioning shaft in the positioning seat 303, and the positioning shaft is fixedly mounted on the positioning seat 303, and the positioning seat 303 is fixedly mounted on the base 3, and a positioning rod 306 is inserted in the positioning shaft, and the positioning rod 306 is slidably connected to the slide groove in the positioning shaft, and a spring is installed on the inner wall of the slide groove, and a crescent plate 305 is fixedly installed on the positioning sleeve 302. The distances between the various parts of the crescent plate 305 and the center point are different, so the crescent plate 305 will squeeze the positioning rod 306 during the rotation process, and the positioning rod 306 will squeeze the spring inward, and the spring accumulates elastic potential energy, and when it rotates to the crescent plate 305 When the upper positioning groove is reached, the positioning rod 306 will be inserted into the positioning groove, and a positioning groove is provided in the crescent plate 305, and the positioning groove cooperates with the positioning rod 306. In the locked state, the lower end surface of the adjustment block 201 is pressed on the upper side of the clamp body 2, and the upper positioning plate 304 is located on the upper side of the card plate 203; at this time, the upper positioning plate 304 on the positioning sleeve 302 is locked, and the position of the card plate 203 pressed by it is locked. Since the upper positioning plate 304 is located on the upper side of the card plate 203, the clamp body 2 cannot move up and down at this time. At the same time, the clamp body 2 is plugged into the card groove 301 in the base 3. The clamp body 2 cannot move forward and backward or left and right under the restriction of the card groove 301, and the position between it and the base 3 is locked in the locked state. In the released state, the clamp body 2 can be inserted into the base 3 or pulled out from the base 3 by plugging and unplugging;

[0028] Specifically, after the positioning rod 306 is inserted into the positioning groove, the entire positioning sleeve 302 will be stuck by the positioning rod 306, and the positioning sleeve 302 cannot continue to rotate. The clamping plate 203 is inserted between the upper positioning plate 304 and the lower positioning plate, and its position is fixed;

[0029] In a further embodiment, in order to enhance the fixing effect on the fixture body 2, a first bevel gear 307 is fixedly installed on the positioning sleeve 302, and the first bevel gear 307 is connected to the second bevel gear 308 through tooth meshing transmission. The second bevel gear 308 is rotatably installed on the connecting seat, and the connecting seat is fixedly installed on the base 3. The second bevel gear 308 is fixedly connected to the upper pressure plate 309, and the clamping plate 203 is in a locked state. The lower end surface of the upper pressure plate 309 is pressed on the upper side of the fixture body 2.

[0030] Working principle:

[0031] The steps for installing the fixture body 2 on the base 3 are as follows:

[0032] First, insert the fixture body 2 into the slot 301 in the base 3;

[0033] Second, the adjusting block 201 on the fixture body 2 is rotated. During the rotation process, the clamping plate 203 connected to the adjusting block 201 is inserted between the upper positioning plate 304 and the lower positioning plate in the positioning sleeve 302. The adjusting block 201 continues to rotate, and the positioning rod 306 is aligned with the positioning groove in the crescent plate 305. The positioning rod 306 is inserted therein, and the position of the positioning sleeve 302 is fixed;

[0034] Third, during the rotation of the positioning sleeve 302, the upper pressing plate 309 is driven to rotate to the upper side of the fixture body 2 through the first bevel gear 307 and the second bevel gear 308, thereby completing the fixation between the fixture body 2 and the base 3;

[0035] When removing the fixture body 2 from the base 3, the steps are as follows:

[0036] Pull the positioning rod 306, rotate the positioning sleeve 302, pull the clamping plate 203 out from between the upper positioning plate 304 and the lower positioning plate, and pull the clamp body 2 upward to complete the disassembly work.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A plastic welding machine, comprising a welding machine body (1), a clamp body (2), and a base (3), characterized in that; The clamp body (2) is detachably mounted on a base (3) and is used to clamp and loosen a plastic element to be welded; an adjustment block (201) is rotatably mounted on the clamp body (2) via an adjustment shaft (202); a clamping plate (203) is fixedly mounted on one end of the adjustment block (201) away from the adjustment shaft (202); the clamping plate (203) rotates with the adjustment block (201) and has at least two states, wherein the two states are a locked state and a loosened state.

2. A plastic welding machine according to claim 1, characterized in that: A groove (204) is provided in the clamp body (2), and the length of the clamping plate (203) is less than or equal to the length of the groove (204).

3. A plastic welding machine according to claim 1, characterized in that: An upper positioning plate (304) and a lower positioning plate are provided at positions of the base (3) corresponding to the clamping plate (203); the upper positioning plate (304) and the lower positioning plate are both fixedly mounted on the positioning sleeve (302); the positioning sleeve (302) is rotatably mounted on a positioning shaft in the positioning seat (303); a positioning rod (306) is inserted into the positioning shaft; the positioning rod (306) is slidably connected to a slide groove in the positioning shaft; a spring is mounted on the inner wall of the slide groove.

4. A plastic welding machine according to claim 3, characterized in that: The positioning shaft is fixedly mounted on the positioning seat (303), and the positioning seat (303) is fixedly mounted on the base (3).

5. A plastic welding machine according to claim 4, characterized in that: A crescent plate (305) is fixedly mounted on the positioning sleeve (302), and a positioning groove is arranged in the crescent plate (305), and the positioning groove cooperates with the positioning rod (306). In the locked state, the lower end surface of the adjustment block (201) is pressed against the upper side of the clamp body (2), the upper positioning plate (304) is located on the upper side of the clamp plate (203), and the clamp body (2) is plugged into the clamping groove (301) in the base (3).

6. A plastic welding machine according to claim 3, characterized in that: A first bevel gear (307) is fixedly mounted on the positioning sleeve (302); the first bevel gear (307) is connected to a second bevel gear (308) through tooth meshing transmission; the second bevel gear (308) is rotatably mounted on a connecting seat; and the connecting seat is fixedly mounted on the base (3).

7. A plastic welding machine according to claim 6, characterized in that: The second bevel gear (308) is fixedly connected to the upper pressing plate (309); when the clamping plate (203) is in a locked state, the lower end surface of the upper pressing plate (309) is pressed against the upper side of the clamp body (2).

Citation Information

Patent Citations

  • Plastic welding machine

    CN210082437U