Separating device for gasket stringing

By designing a gasket string assembly device including a vibrating disc, a load-bearing platform, a distribution unit and an upright runner unit, the problems of uneven heat receiving of the gasket and low manual distribution efficiency in heat treatment are solved, and the rapid and uniform distribution of the gaskets and the improvement of production efficiency are achieved.

CN222555885UActive Publication Date: 2025-03-04KING KWANG HEAT TREATMENT (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202421092178.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-03-04
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

In the prior art, the gaskets are subjected to uneven heat during heat treatment, resulting in severe deformation of the plane degree. Small, thin and large quantities of gasket products require manual manual assembly, which is inefficient and difficult to meet production needs.

Method used

A gasket string assembly distribution device is designed, including a vibrating disk, a horizontally moving carrier platform, a distribution unit and an upright runner unit. Through the synergy of these components, the gaskets can be arranged quickly and evenly at intervals, making it easier for manual operation of the screw to pass through the inner holes on multiple gaskets at one time.

Benefits of technology

The time for gaskets is effectively reduced, production efficiency is improved, and operators can efficiently install a larger number of gaskets, meeting production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an arranging device for gasket stringing, and belongs to the technical field of heat treatment. Comprising a vibration disc provided with an output slide way, and further comprises a bearing platform capable of horizontally moving, a column dividing unit arranged on the bearing platform and a vertical flow channel unit which is in butt joint with the output slide way and discharges gaskets one by one. Wherein the column dividing unit comprises a column dividing jig and a partition plate capable of moving to the top of the column dividing jig, a plurality of strip-shaped grooves arranged in an array mode are formed in the partition plate, and a plurality of side standing stations corresponding to the strip-shaped grooves are arranged on the column dividing jig; the gasket stringing jig is suitable for stringing operation before gasket heat treatment, the gaskets can be rapidly and evenly arranged in the stringing jig at intervals, an operator can conveniently operate the lead screw to penetrate through inner holes in a plurality of gaskets at a time, and the gasket stringing efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of heat treatment, and particularly relates to a separation device for gasket serial installation. Background Art

[0002] When gasket-type products are heat-treated and quenched under uneven heating conditions, serious flatness deformation will occur, making it difficult to meet normal usage requirements. Therefore, in order to ensure that gasket-type products can be evenly heated during heat treatment, before the gaskets are heat-treated, the gaskets will be evenly spaced and strung on a screw with limited positions, and the screw will be evenly spaced and hung on a bracket so that there are gaps between the gaskets to prevent uneven heating caused by stacking of gaskets. In the prior art, small, thin, and large-volume gasket products can only be strung together manually, which is inefficient and difficult to meet production needs.

[0003] Therefore, there is an urgent need for a gasket stringing device that can assist manual and efficient stringing of gaskets. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a gasket string installation arrangement device, which can quickly and evenly arrange the gaskets in an arrangement fixture, making it convenient for operators to operate the screw rod to pass through the inner holes on multiple gaskets at one time, thereby improving the efficiency of gasket string installation.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a gasket stringing device, comprising a vibrating plate provided with an output slideway, a horizontally movable bearing platform, a column separation unit provided on the bearing platform, and a vertical flow channel unit docking with the output slideway and discharging the gaskets one by one;

[0006] The column separation unit comprises a column separation jig and a partition that can be moved to the top of the column separation jig, the partition is provided with a plurality of strip grooves arranged in an array, and the column separation jig is provided with a plurality of side workstations corresponding to the strip grooves.

[0007] Optionally, the vertical flow channel unit includes an output flow channel arranged obliquely, and the output flow channel includes an inlet connected to the output slideway, and an outlet capable of corresponding to the strip-shaped groove;

[0008] Wherein, the output flow channel is provided with a sensor and a first cylinder whose one end can be extended to the discharge port, so as to prevent the gasket from being discharged from the discharge port.

[0009] Optionally, the splitting fixture includes a U-shaped base and a plurality of U-shaped limiting strips arranged in an array at the inner bottom of the base. A side-standing station is formed between two adjacent U-shaped limiting strips and the inner bottom of the base.

[0010] Optionally, the distance between the partition plate and the inner bottom of the U-shaped limiting strip is greater than the inner diameter of the hole of the gasket.

[0011] Optionally, a material blocking convex portion capable of being embedded in the strip-shaped groove is provided at the top of the base.

[0012] Optionally, the carrying platform is driven by a servo sliding table to move in the horizontal direction.

[0013] Optionally, the partition plate is driven by a second cylinder to move in the horizontal direction.

[0014] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows:

[0015] (1) Through the synergistic effect between the vertical flow channel unit and the vibrating disk, the gaskets in a vertical state can roll off one by one from the discharge port of the output flow channel and roll into the side-standing station through the strip-shaped groove. Cooperating with the carrying platform that can move in the horizontal direction, a certain number of gaskets can be evenly arranged in a plurality of side-standing stations, and the inner holes of the plurality of gaskets are distributed on the same straight line, which is convenient for manual operation of the lead screw to pass through the inner holes of the gaskets at one time. By adopting the splitting device in the present technical solution, the time for stringing the gaskets can be effectively reduced, and the production efficiency can be improved;

[0016] (2) The U-shaped limiting strip cooperates with the strip-shaped groove to respectively limit the upper and lower parts of the gasket, and cooperates with the inner side wall of the U-shaped base, with a simple structure and can ensure that the gasket is stably located in the side-standing station. Description of the Drawings

[0017] The present utility model will be further described below with reference to the drawings and embodiments.

[0018] Figure 1 is a schematic structural diagram of a splitting device for gasket stringing in a preferred embodiment of the present utility model;

[0019] Figure 2 is in a preferred embodiment of the present utility model Figure 1 A partial enlarged structural diagram at B;

[0020] Figure 3 is a top view structural diagram of a splitting fixture in a preferred embodiment of the present utility model;

[0021] Among them, 1. Carrying platform; 2. Arrangement fixture; 21. Side station; 22. Base; 221. Material blocking protrusion; 23. U-shaped limit strip; 3. Partition; 31. Strip groove; 4. Output flow channel; 41. Discharge port; 5. Sensor; 6. First cylinder; 7. Servo slide; 8. Second cylinder. DETAILED DESCRIPTION

[0022] The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0023] It should be noted that if there are directional indications (such as up, down, bottom, top, etc.) involved in this embodiment, the directional indication is only used to explain the relative position relationship, movement, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly. The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. Unless otherwise clearly specified and defined, the terms "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances. Embodiment 1

[0024] like Figure 1-Figure 3 As shown, a separation device for gasket string installation includes a vibrating plate provided with an output slide, characterized in that it also includes a carrying platform 1 capable of horizontal movement, a separation unit arranged on the carrying platform 1, and a vertical flow channel unit docked with the output slide and discharging the gaskets one by one; wherein the separation unit includes a separation fixture 2 and a partition 3 capable of moving to the top of the separation fixture 2, a plurality of strip grooves 31 arranged in an array are arranged on the partition 3, and a plurality of side stations 21 corresponding to the strip grooves 31 are arranged on the separation fixture 2.

[0025] Specifically, the vibration plate is a commonly used device for sorting metal parts in the prior art. It can output randomly arranged metal parts in sequence. In the present technical solution, the gasket can be kept in an upright state while rolling in the output slide. At the same time, the vertical flow channel unit docked with the output slide can enable the gaskets to roll from the strip groove 31 into the side standing station 21 one by one and keep them in an upright state. In addition, in conjunction with the horizontal movement of the supporting platform 1 and the continuous movement of the vibration plate and the vertical flow channel unit, a certain number of gaskets can be evenly arranged in several side standing stations 21, and the inner holes of several gaskets can be distributed on the same straight line, so that it is convenient for manual operation of the screw rod to pass through the inner hole of the gasket at one time. After the screw rod passes through the inner hole, the partition 3 can be removed from the top of the separation fixture 2 so that the operator can transfer the screw rod together with a certain number of gaskets to the corresponding bracket. Compared with the manual stringing operation of gaskets, the gasket stringing arrangement device in the present technical solution can quickly and evenly place a certain number of gaskets on the arrangement fixture 2, so that the operator can string a large number of gaskets evenly spaced on the screw rod in a certain manner, which is more efficient.

[0026] The above, such as Figure 2 As shown, the vertical flow channel unit includes an output flow channel 4 arranged obliquely, and the output flow channel 4 includes an inlet connected to the output slideway, and an outlet 41 that can correspond to the strip groove 31; wherein, the output flow channel 4 is provided with a sensor 5 and a first cylinder 6 whose one end can be extended to the outlet 41, which is used to block the gasket from being discharged from the outlet 41. The sensor 5 is electrically connected to the first cylinder 6, and when the sensor 5 detects that there is a gasket left in the output flow channel 4, a control signal is sent to control the first cylinder 6 to drive the piston rod thereon to extend to the inlet, which is used to block the gasket from being discharged, thereby intermittently and accurately outputting the gasket to the side standing station 21.

[0027] In the present embodiment, the supporting platform 1 is driven to move in the horizontal direction by the servo slide 7. The servo slide 7 is a high-precision mechanical device for controlling and adjusting precise position movement, which can accurately drive the supporting platform 1 to move a certain distance continuously or intermittently along a fixed track. At the same time, the partition 3 is driven to move in the horizontal direction by the second cylinder 8. The second cylinder 8 can be a double-axis cylinder or a single-axis cylinder, which has a low cost and a relatively stable power output, and can stably drive the partition 3 to move. In the present technical solution, preferably, the servo slide 7 can drive the supporting platform 1 to move in the X direction, and the second cylinder 8 can drive the partition 3 to move in the Y direction, and the output flow channel 4 and the strip groove 31 are perpendicular to each other in the X and Y directions. Embodiment 2

[0028] like Figure 2 , Figure 3As shown in the figure, the separation fixture 2 includes a U-shaped base 22 and a number of U-shaped limiting strips 23 arranged in an array at the inner bottom of the base 22. A standing work station 21 is formed by enclosing between two adjacent U-shaped limiting strips 23 and the inner bottom of the base 22. The U-shaped limiting strips 23 cooperate with the strip-shaped grooves 31 to respectively limit the upper and lower parts of the gasket, and cooperate with the inner side walls of the U-shaped base 22 to stably place the gasket in the standing work station 21.

[0029] Further, the distance between the partition 3 and the inner bottom of the U-shaped limiting strip 23 is greater than the inner diameter of the hole of the gasket, which is convenient for the operator to operate the lead screw to pass through the inner hole of the gasket at one time.

[0030] Further, a material blocking convex portion 221 capable of being embedded in the strip-shaped groove 31 is provided at the top of the base 22 for blocking the rolling gasket into the standing work station 21.

[0031] Working principle: Through the synergistic effect between the first cylinder 6 and the sensor 5, the gaskets in the standing state roll down from the discharge port 41 of the output channel 4 one by one and roll into the standing work station 21 through the strip-shaped grooves 31. With the horizontal movement of the bearing platform 1 and the continuous action of the vibrating bowl, a certain number of gaskets can be evenly arranged in a number of standing work stations 21, and the inner holes of a number of gaskets are distributed on the same straight line, which is convenient for manual operation of the lead screw to pass through the inner holes of the gaskets at one time. After the lead screw passes through the inner hole, the partition 3 can be moved away from the top of the separation fixture 2 so that the operator can turn the lead screw together with a certain number of gaskets to the corresponding bracket. By using the separation device for gasket stringing in this technical solution, a certain number of gaskets can be quickly and evenly placed on the separation fixture 2, which can effectively reduce the time for gasket stringing and improve production efficiency.

[0032] Based on the ideal embodiments of the present invention as an inspiration, through the above description, relevant personnel can completely make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.

Claims

1. A gasket stringing device, comprising a vibrating plate provided with an output slideway, characterized in that: It further includes a carrying platform (1) capable of horizontal movement, a splitting unit arranged on the carrying platform (1), and an upright flow channel unit docked with the output chute and discharging gaskets one by one. Among them, the splitting unit includes a splitting fixture (2) and a partition plate (3) capable of moving to the top of the splitting fixture (2). A number of strip-shaped grooves (31) arranged in an array are provided on the partition plate (3), and a number of side-standing stations (21) corresponding to the strip-shaped grooves (31) are provided on the splitting fixture (2).

2. The gasket stringing device according to claim 1, characterized in that: The upright flow channel unit includes an inclined output flow channel (4). The output flow channel (4) includes a feeding port docked with the output chute and a discharging port (41) capable of corresponding to the strip-shaped grooves (31). Among them, a sensor (5) and a first air cylinder (6) with one end capable of telescoping to the discharging port (41) are arranged on the output flow channel (4) for blocking the gaskets from being discharged from the discharging port (41).

3. The gasket stringing device according to claim 1, characterized in that: The splitting fixture (2) includes a U-shaped base (22) and a number of U-shaped limiting strips (23) arranged in an array on the inner bottom of the base (22). A side-standing station (21) is formed by enclosing between two adjacent U-shaped limiting strips (23) and the inner bottom of the base (22).

4. The gasket stringing device according to claim 3, characterized in that: The distance between the partition plate (3) and the inner bottom of the U-shaped limiting strip (23) is greater than the inner diameter of the hole of the gasket.

5. The gasket stringing device according to claim 3, characterized in that: A material-blocking convex part (221) capable of being embedded in the strip-shaped groove (31) is arranged on the top of the base (22).

6. The gasket stringing device according to claim 1, characterized in that: The carrying platform (1) is driven to move horizontally by a servo sliding table (7).

7. The gasket stringing device according to claim 1, characterized in that: The partition plate (3) is driven to move horizontally by a second air cylinder (8).