Device for assembling air injection valve of puncture outfit
By designing an assembly device for the gas injection valve of the puncture device, the automated pressing and dispensing of the gas injection valve and its switch were realized, solving the problems of low efficiency and unstable accuracy in the existing technology, and improving operational efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-04-14
AI Technical Summary
In the existing technology, the assembly process of the puncture device's air injection valve suffers from problems such as low assembly efficiency, unstable precision, high manual labor intensity, and uneven glue application.
An assembly device for an air injection valve for a puncture device was designed, including a rotary worktable, multiple workstations, an air injection valve feeding assembly, a silicone oil atomization lubrication assembly, an air injection valve switch feeding assembly, a pressing assembly, and a dispensing and unloading assembly. The device realizes the pressing and dispensing process of the air injection valve and the air injection valve switch through an automated production line, reducing manual operation.
It improved assembly efficiency, reduced labor intensity, decreased reliance on operational experience, ensured assembly accuracy and product quality stability, and significantly improved the yield rate.
Smart Images

Figure CN224115597U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated processing equipment technology, and in particular to a device for assembling an air injection valve for a puncture device. Background Technology
[0002] The assembly process of the cannula and air injection valve in the disposable abdominal wall trocar commonly used in minimally invasive surgery typically involves manually picking up the air injection valve switch, dipping it in silicone oil, placing it into the air injection valve, then manually placing it into an adhesive dispensing fixture for adhesive application before finally inserting it into the cannula. Based on practical experience, the manual assembly method has the following problems:
[0003] 1. The amount of silicone oil applied manually is uneven, unstable, and cannot be quantified. Depending on the different operating experience of different workers, the amount of silicone oil applied will also vary, which makes the assembly accuracy greatly affected by the operation process of the processing workers.
[0004] 2. During manual assembly, the fit between the two parts is tight, resulting in high labor intensity and low assembly efficiency.
[0005] 3. The inconsistent size of the air injection valve holes caused the glue applicator to slide loosely, resulting in uneven glue application.
[0006] Therefore, given the problems of low assembly efficiency and unstable assembly accuracy in the assembly process of the sleeve and the air injection valve, it is necessary to design an automatic assembly device to optimize the processing and improve processing efficiency and accuracy. Utility Model Content
[0007] The purpose of this invention is to provide a device for assembling the air injection valve of a puncture device, so as to solve the technical problem of improving the efficiency and accuracy of assembling the air injection valve of the puncture device.
[0008] The device for assembling the air injection valve of the puncture device of this utility model is implemented as follows:
[0009] A device for assembling an air injection valve for a puncture device includes: a rotary worktable suitable for rotary motion; five workstations spaced circumferentially on the rotary worktable; and air injection valve feeding assembly, silicone oil atomizing lubrication assembly, air injection valve switching feeding assembly, pressing assembly, and dispensing unloading assembly sequentially arranged around the five workstations in a one-to-one correspondence with the circumference of the rotary worktable.
[0010] The air injection valve feeding assembly includes a first vibratory plate that carries the air injection valve and a first transfer group for transferring the air injection valve from the first vibratory plate to the corresponding work station.
[0011] The silicone oil atomizing lubrication assembly includes a silicone oil atomizer and a first lifting driver for driving the silicone oil atomizer to move up and down.
[0012] The air injection valve switch feeding assembly includes a second vibratory plate that carries the air injection valve switch and a second transfer group for transferring the air injection valve switch from the second vibratory plate to the corresponding work station.
[0013] The pressing assembly includes a pressing mold and a second lifting drive for driving the pressing mold to move up and down;
[0014] The dispensing and unloading assembly includes a third transfer group for removing the assembly with the air injection valve switch and air injection valve press-fitted from the corresponding workstation, and a dispensing group for dispensing adhesive onto the assembly on the second transfer group.
[0015] In an optional embodiment of this utility model, each workstation is provided with a fixing seat for positioning the main steam valve.
[0016] In an optional embodiment of this utility model, both the first lifting driver and the second lifting driver are driven cylinders.
[0017] In an optional embodiment of this invention, the dispensing assembly includes a dispensing rod and a first cylinder for moving the dispensing rod closer to and further away from the third transfer assembly.
[0018] In an optional embodiment of this invention, the first transfer group includes a first pneumatic gripper for gripping the air injection valve and a first two-axis movement drive assembly connected to the first pneumatic gripper.
[0019] In an optional embodiment of this invention, the second transfer group includes a second pneumatic gripper for gripping the gas injection valve switch and a second two-axis movement drive assembly connected to the second pneumatic gripper.
[0020] In an optional embodiment of this invention, the third transfer group includes a clamping pin group for fixing the assembly and a third two-axis movement drive assembly connected to the clamping pin group.
[0021] In an optional embodiment of this invention, the clamping needle assembly includes a needle adapted to be inserted into an air injection valve and a second cylinder for driving the needle to make linear motion.
[0022] In an optional embodiment of this utility model, the first two-axis motion drive assembly, the second two-axis motion drive assembly, and the third two-axis motion drive assembly adopt the same two-axis motion drive structure.
[0023] The two-axis motion drive structure includes a connecting rod, a sliding block connected to the connecting rod, a slide rail that slides with the sliding block, and a power structure for driving the slider movement; wherein
[0024] The slide rail is prefabricated within the support base; the slide rail has a U-shaped structure; and
[0025] The power structure includes a pull rod connected to the slider, and a drive motor for driving the pull rod to rotate.
[0026] In an optional embodiment of this utility model, the support base is further provided with a limiting block that slides with the connecting rod; and
[0027] The limiting block is slidably engaged with the support base;
[0028] The limiting block is adapted to move in the support in a direction perpendicular to the connecting rod.
[0029] By adopting the above technical solution, this utility model has the following beneficial effects: The device for assembling the air injection valve of the puncture device of this utility model, through multiple groups arranged sequentially along the rotation direction of the rotary worktable, including an air injection valve feeding assembly, a silicone oil atomizing lubrication assembly, an air injection valve switch feeding assembly, a pressing assembly, and a glue dispensing and unloading assembly, realizes the pressing of the air injection valve and the air injection valve switch. During this process, the operator only needs to remove the assembled parts after the air injection valve and air injection valve switch have been assembled and glued. Compared with manual operation, the overall process not only improves the assembly efficiency but also avoids the problem of manual operation being greatly affected by the operator's experience, thus optimizing the assembly effect. In other words, the overall operation process greatly improves work efficiency, saves auxiliary time, reduces labor intensity, lowers the requirements for the operator's experience and quality, and has good assembly accuracy, stable product quality, and a significantly improved yield. Attached Figure Description
[0030] Figure 1 A schematic diagram of the overall structure of the device for assembling the air injection valve of the puncture device according to this utility model.
[0031] Figure 2 A partial schematic diagram of the device for assembling the air injection valve of the puncture device according to this utility model. Figure 1 ;
[0032] Figure 3 A partial schematic diagram of the device for assembling the air injection valve of the puncture device according to this utility model. Figure 2 ;
[0033] Figure 4 A partial schematic diagram of the device for assembling the air injection valve of the puncture device according to this utility model. Figure 3 ;
[0034] Figure 5 A partial schematic diagram of the device for assembling the air injection valve of the puncture device according to this utility model. Figure 4 .
[0035] In the diagram: 1. Rotary worktable; 2. Fixed base; 3. Air injection valve; 4. Silicone oil atomizer; 5. Air injection valve switch; 6. First vibratory plate; 7. First two-axis moving drive assembly; 8. First lifting driver; 9. Second lifting driver; 10. Press mold; 11. Dispensing rod; 12. Insert pin; 13. Second cylinder; 14. First cylinder; 15. First pneumatic gripper; 16. Second pneumatic gripper; 17. Connecting rod; 18. Sliding block; 19. Slide rail; 20. Drive motor; 21. Rotating shaft; 22. Movable column; 23. Pull rod; 24. Waist-shaped through hole; 25. Limiting block; 26. Guide rail; 27. Third two-axis moving drive assembly; 28. Support base. Detailed Implementation
[0036] To make the contents of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0037] Please see Figures 1 to 4 As shown, this embodiment provides a device for assembling the air injection valve of a puncture device, including: a rotary worktable 1 suitable for rotary motion, five workstations spaced apart along the circumference of the rotary worktable 1, and air injection valve feeding assembly, silicone oil atomizing lubrication assembly, air injection valve switch feeding assembly, pressing assembly, and dispensing unloading assembly sequentially arranged around the five workstations in a one-to-one correspondence along the circumference of the rotary worktable 1. Each workstation is provided with a fixing seat 2 for positioning the main steam valve.
[0038] Based on the above, the air injection valve feeding assembly generally includes a first vibrating plate 6 that carries the air injection valve 3 and a first transfer group for transferring the air injection valve 3 from the first vibrating plate 6 to the corresponding work station; the silicone oil atomization lubrication assembly includes a silicone oil atomizer 4 and a first lifting driver 8 for driving the silicone oil atomizer 4 to move up and down. It is necessary to note that the silicone oil atomizer 4 in this embodiment is also connected to a silicone oil inlet chamber and a drive assembly for introducing silicone oil into the silicone oil inlet chamber. The silicone oil inlet chamber and drive assembly can be any mature means in the prior art, such as, but not limited to, the technical solution disclosed in CN221387051U. This embodiment does not improve the silicone oil inlet chamber and drive assembly, and therefore its structure is not absolutely limited. The first vibrating plate 6 and the second vibrating plate are used for feeding, and the specific structure and implementation principle of the first vibrating plate 6 and the second vibrating plate can be any mature means in the prior art; this embodiment does not absolutely limit this.
[0039] The air injection valve switch loading assembly includes a second vibratory plate that carries the air injection valve switch 5 and a second transfer group for transferring the air injection valve switch 5 from the second vibratory plate to the corresponding station; the pressing assembly includes a pressing mold 10 and a second lifting driver 9 for driving the pressing mold 10 to perform lifting and lowering movements; the dispensing unloading assembly includes a third transfer group for removing the assembled parts that have completed the pressing of the air injection valve switch 5 and the air injection valve 3 from the corresponding station, and a dispensing group for dispensing adhesive onto the assembled parts on the second transfer group.
[0040] The following is an example of an optional implementation, illustrated with the accompanying diagram:
[0041] First, both the first lifting driver 8 and the second lifting driver 9 employ driving cylinders. The dispensing assembly includes a dispensing rod 11 and a first cylinder 14 for moving the dispensing rod 11 closer to and further away from the third transfer assembly. The needle clamping assembly includes a needle 12 adapted for insertion into the air injection valve 3 and a second cylinder 13 for moving the needle 12 linearly.
[0042] Secondly, the first transfer group includes a first pneumatic gripper 15 for gripping the air injection valve 3 and a first two-axis motion drive assembly 7 connected to the first pneumatic gripper 15. The second transfer group includes a second pneumatic gripper 16 for gripping the air injection valve switch 5 and a second two-axis motion drive assembly connected to the second pneumatic gripper 16. The third transfer group includes a clamping pin group for fixing the assembly and a third two-axis motion drive assembly 27 connected to the clamping pin group.
[0043] Based on the above structure, it is necessary to further explain that the first two-axis motion drive assembly 7, the second two-axis motion drive assembly, and the third two-axis motion drive assembly 27 adopt the same two-axis motion drive structure.
[0044] Furthermore, the two-axis motion drive structure includes a connecting rod 17, a sliding block 18 connected to the connecting rod 17, a slide rail 19 slidably engaged with the sliding block 18, and a power structure for driving the slider's movement; wherein the slide rail 19 is prefabricated within the support base 28; the slide rail 19 has a U-shaped structure; and the power structure includes a pull rod 23 connected to the slider, and a drive motor 20 for driving the pull rod 23 to rotate. The U-shaped opening of the U-shaped slide rail 19 faces the pull rod 23. The connecting rod 17, combined with the requirements of different two-axis motion drive components, can drive the first pneumatic gripper 15, the second gripper, and the clamping needle assembly to move.
[0045] Regarding the pull rod 23 used in this embodiment, it should be specifically noted that a rotating shaft 21 connected to one end of the pull rod 23 is provided at the middle of the slide rail 19 corresponding to the U-shaped structure of the support base 28. The drive motor 20 is connected to the rotating shaft 21 to drive the rotating shaft 21 to rotate. The slider is slidably engaged with the slide rail 19 through a movable column 22. The end of the pull rod 23 away from the rotating shaft 21 is connected to the movable column 22, and the pull rod 23 is provided with an oblong through hole 24 for fitting onto the movable column 22. More specifically, taking the example of a cylindrical structure for the movable column 22, the outer diameter of the movable column 22 is preferably matched with the inner diameter of the short axis of the waist-shaped through hole 24. However, the outer diameter of the movable column 22 is much smaller than the inner diameter of the long axis of the waist-shaped through hole 24, so that the rotational motion of the pull rod 23 can be converted into the slider first making a linear longitudinal motion along the slide rail 19, and then making a linear lateral motion along the slide rail 19, or the rotational motion of the pull rod 23 can be converted into the slider first making a linear lateral motion along the slide rail 19, and then making a linear longitudinal motion along the slide rail 19.
[0046] Based on the above structure, taking the case where the slider's initial position is on one of the tracks of the U-shaped slide rail 19 parallel to the pull rod 23, when the pull rod 23 rotates under the action of the drive motor 20, the slider will first move upward along the track of the slide rail 19 parallel to the pull rod 23, and then move to the track of the slide rail 19 perpendicular to the pull rod 23. In this structure, for the pull rod 23, it first moves upward and then moves horizontally, thus realizing the movement trajectory of the pull rod 23 in two different dimensions. During the movement of the slider along the slide rail 19, the pull rod 23 always maintains only longitudinal and lateral translation, without any flipping motion.
[0047] Furthermore, it should be noted that the support base 28 is also provided with a limiting block 25 that slides with the connecting rod 17; and the limiting block 25 slides with the support base 28; the limiting block 25 is adapted to move in the support base 28 in a direction perpendicular to the connecting rod 17. The support base 28 is provided with a guide rail 26 that is adapted to the limiting block 25 in a direction perpendicular to the connecting rod 17.
[0048] In summary, regarding the device for assembling the puncture device's air injection valve in this embodiment:
[0049] The air injection valve feeding assembly delivers the air injection valve 3 to the workstation for atomization lubrication via the rotation of the rotary table 1. The air injection valve switch feeding assembly delivers the air injection valve switch 5 to the air injection valve 3, which has already undergone atomization lubrication. The pressing assembly presses the air injection valve 3 and the air injection valve switch 5 together, ensuring a reliable assembly. The adhesive dispensing and unloading assembly dispenses adhesive onto the assembled parts formed by the pressing of the air injection valve 3 and the air injection valve switch 5. After dispensing, the assembly is rotated off the rotary table 1, allowing for manual insertion of the dispensed assembly into the cannula of the puncture device. Therefore, in the assembly process of the overall air injection valve 3 and the cannula of the puncture device, the operator only needs to remove the air injection valve 3, which has already been press-fitted with the air injection valve switch 5 and applied adhesive, from the pin 12 in the adhesive unloading assembly and directly insert it into the cannula. Compared to manual operation, this not only improves assembly efficiency but also avoids the problem of manual operation being greatly affected by operator experience, thus optimizing the assembly effect. In other words, the overall operation process is significantly more efficient, saving auxiliary time, reducing labor intensity, lowering the requirements for operator experience and skills, and resulting in better assembly accuracy, stable product quality, and a significantly higher yield.
[0050] The above specific embodiments further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above are only specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
[0051] In the description of this utility model, it should be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0052] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0053] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0054] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0055] In this invention, unless otherwise expressly specified and limited, "above or below" the first feature may include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on" the first feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the first feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
Claims
1. A device for assembling an air injection valve for a puncture instrument, characterized in that, Includes: a rotary worktable suitable for rotary motion; five workstations spaced circumferentially on the rotary worktable; and a series of components arranged in a one-to-one correspondence around the five workstations, including an air injection valve feeding assembly, a silicone oil atomizing lubrication assembly, an air injection valve switching feeding assembly, a pressing assembly, and a dispensing unloading assembly; wherein... The air injection valve feeding assembly includes a first vibratory plate that carries the air injection valve and a first transfer group for transferring the air injection valve from the first vibratory plate to the corresponding work station. The silicone oil atomizing lubrication assembly includes a silicone oil atomizer and a first lifting driver for driving the silicone oil atomizer to move up and down. The air injection valve switch feeding assembly includes a second vibratory plate that carries the air injection valve switch and a second transfer group for transferring the air injection valve switch from the second vibratory plate to the corresponding work station. The pressing assembly includes a pressing mold and a second lifting drive for driving the pressing mold to move up and down; The dispensing and unloading assembly includes a third transfer group for removing the assembly with the air injection valve switch and air injection valve press-fitted from the corresponding workstation, and a dispensing group for dispensing adhesive onto the assembly on the second transfer group.
2. The device for assembling the air injection valve of the puncture device according to claim 1, characterized in that, Each of the aforementioned workstations is equipped with a mounting base for positioning the main steam valve.
3. The apparatus for assembling the air injection valve of the puncture device according to claim 1 or 2, characterized in that, Both the first and second lifting actuators use a drive cylinder.
4. The apparatus for assembling the air injection valve of the puncture device according to claim 1 or 2, characterized in that, The dispensing assembly includes a dispensing rod and a first cylinder for moving the dispensing rod closer to and further away from the third transfer assembly.
5. The apparatus for assembling the air injection valve of the puncture device according to claim 1 or 2, characterized in that, The first transfer assembly includes a first pneumatic gripper for gripping the air injection valve and a first two-axis motion drive assembly connected to the first pneumatic gripper.
6. The apparatus for assembling the air injection valve of the puncture device according to claim 5, characterized in that, The second transfer assembly includes a second pneumatic gripper for gripping the gas injection valve switch and a second two-axis motion drive assembly connected to the second pneumatic gripper.
7. The apparatus for assembling the air injection valve of the puncture device according to claim 6, characterized in that, The third transfer group includes a clamping pin group for fixing the assembly and a third two-axis movement drive assembly connected to the clamping pin group.
8. The apparatus for assembling the air injection valve of the puncture device according to claim 7, characterized in that, The clamping needle assembly includes a needle adapted to be inserted into an air injection valve and a second cylinder for driving the needle to make linear motion.
9. The apparatus for assembling the air injection valve of the puncture device according to claim 7, characterized in that, The first two-axis motion drive assembly, the second two-axis motion drive assembly, and the third two-axis motion drive assembly all adopt the same two-axis motion drive structure. The two-axis motion drive structure includes a connecting rod, a sliding block connected to the connecting rod, a slide rail that slides with the sliding block, and a power structure for driving the slider movement; wherein The slide rail is prefabricated within the support base; the slide rail has a U-shaped structure; and The power structure includes a pull rod connected to the slider, and a drive motor for driving the pull rod to rotate.
10. The apparatus for assembling the air injection valve of the puncture device according to claim 9, characterized in that, The support base also includes a limiting block that slides with the connecting rod; and The limiting block is slidably engaged with the support base; The limiting block is adapted to move in the support in a direction perpendicular to the connecting rod.
Citation Information
Patent Citations
Efficient automatic device for high-pressure atomization of silicone oil by injector
CN221387051U