Quick opening and closing carrier device
By designing a quick opening and closing vehicle device including a frame body, a material carrying mechanism, a clamping mechanism and a rotating station mechanism, the problem of insufficient flexibility and efficiency of the existing vehicle device in complex tasks is solved, and high-precision items handling, positioning and processing are achieved, meeting the needs of an efficient production line.
Patent Information
- Application Number
- CN202420560501.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-22
AI Technical Summary
Existing vehicle device systems appear to be inflexible or efficient enough to handle complex or variable tasks, and have insufficient applications on high-precision assembly and rapid production lines.
A fast opening and closing vehicle device is designed, including a frame body, a loading mechanism, a clamping mechanism and a rotating station mechanism. The ejection block and hinged clamping are controlled by the hydraulic cylinder to achieve rapid clamping and accurate release of items. The clamping mechanism uses a motor-driven slider and an electromagnetic gun to achieve stable clamping and three-dimensional positioning. The rotating station mechanism realizes multi-angle rotation of items through the rotating motor and splitter.
It improves the flexibility and operating efficiency of the vehicle device, realizes high-precision processing of complex machining tasks, meets the needs of efficient production lines, and improves the stability and reliability of the system.
Smart Images

Figure CN222555937U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vehicle device technology, specifically a vehicle device that can be opened and closed quickly. Background Technology
[0002] In the automotive, electronics, and machinery manufacturing sectors, automated systems typically require highly flexible and reliable vehicle devices to handle, position, and process parts. As a result, the demand for vehicle devices that can provide precise control and multi-functional operation continues to rise.
[0003] Most vehicle systems on the market are designed for specific tasks, such as simple handling or positioning of items. These systems typically include basic structural components, drive mechanisms, and positioning and clamping devices. While they can meet some basic automation requirements, they often appear inflexible or inefficient when dealing with more complex or variable tasks.
[0004] Although existing vehicle device systems have been applied in some fields, they have some significant limitations. First, these systems have limited adaptability and versatility, making it difficult to meet the needs of increasingly complex production processes and diverse tasks. Second, many systems are inadequate in terms of precise control and efficient operation, which limits their application in high-precision assembly and rapid production lines. This not only increases costs but also reduces the flexibility and maintainability of the system. Therefore, those skilled in the art have provided a vehicle device that can be opened and closed quickly to solve the problems mentioned in the background above. Utility Model Content
[0005] The purpose of this invention is to provide a vehicle device that can be opened and closed quickly, so as to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0007] A rapid-opening and closing carrier device includes a frame, a loading mechanism, a clamping mechanism, and a rotating station mechanism. The frame and the loading mechanism are fastened together, the clamping mechanism is fastened together, the loading mechanism and the rotating station mechanism are fastened together, and the rotating station mechanism and the frame are fastened together. The loading mechanism includes an upper loading rack, a lower loading rack, a first elastic element, a second elastic element, a first clamp, a second clamp, a first hydraulic cylinder, and a pressure block assembly. The upper loading rack and the lower loading rack are fastened together, and the lower loading rack and the rotating station mechanism are fastened together.
[0008] By adopting the above technical solution, this rapid opening and closing carrier device system utilizes the close cooperation between its designed frame, carrying mechanism, clamping mechanism, and rotating station mechanism for the handling, positioning, and processing of items on automated production lines. The frame serves as the foundation, providing stable support for the carrying mechanism and other key components, ensuring the stability and reliability of the entire system. The carrying mechanism not only ensures the stability of items during transfer but also enables rapid opening and closing actions, thereby improving operational efficiency and processing speed. The clamping mechanism achieves stable clamping and precise positioning of items, and its horizontal and vertical movement capabilities allow the clamping mechanism to adjust the position of items in multiple dimensions to meet complex processing requirements, increasing flexibility and improving production efficiency. The rotating station mechanism is used to complete different processing flow requirements, enhancing the flexibility, efficiency, and output quality of automated production lines.
[0009] Furthermore, the first clamp is hinged to the upper shelf, the second clamp is hinged to the lower shelf, the first elastic element is fastened to the first clamp, the second elastic element is fastened to the second clamp, and an ejector block is installed on the first hydraulic cylinder for opening the first clamp.
[0010] By adopting the above technical solution, the loading mechanism utilizes the structural cooperation between the upper and lower loading racks, and controls the ejection block through the first hydraulic cylinder to achieve rapid clamping and precise release of items. The first and second clamps, connected by a hinge, are initially clamped with the support of the first and second elastic elements. The ejection block is controlled by the first hydraulic cylinder, and the pressing of the pressure block assembly, as well as the opening and closing of the first and second clamps, ensure the stable fixation of items during transfer or processing, thereby greatly improving the flexibility and efficiency of operation and optimizing the actions of item handling and positioning.
[0011] Furthermore, the pressing block assembly includes a second hydraulic cylinder, a third hydraulic cylinder, and a pressing block. The second hydraulic cylinder and the third hydraulic cylinder are connected by a drive, the second hydraulic cylinder and the pressing block are connected by a drive, and the third hydraulic cylinder and the rotating station mechanism are fastened together.
[0012] By adopting the above technical solution, the pressure block assembly achieves precise pressing and positioning of the second clamp through the coordinated work of the second hydraulic cylinder and the third hydraulic cylinder, thereby realizing the opening and closing of the second clamp. The second hydraulic cylinder directly drives the pressing block, providing the necessary force to securely fix or press the item, while the third hydraulic cylinder is responsible for adjusting the position of the pressing block, so that the pressure block assembly can effectively control the second clamp.
[0013] Furthermore, the clamping mechanism includes a horizontal guide rail, a horizontal motor, a horizontal slider, a vertical guide rail, a vertical motor, a vertical slider, and a clamping assembly. The horizontal guide rail is fastened to the frame, the horizontal motor is fastened to the horizontal guide rail, the horizontal motor is driven to the horizontal slider, the vertical guide rail is fastened to the horizontal slider, the vertical motor is fastened to the vertical guide rail, and the vertical motor is driven to the vertical slider.
[0014] By adopting the above technical solution, the clamping mechanism, through horizontal and vertical movement systems combined with clamping components, achieves stable clamping and multi-angle positioning of items. The horizontal motor drives the horizontal slider to move along the horizontal guide rail to achieve horizontal positioning of the items, while the vertical motor controls the vertical slider to move along the vertical guide rail to complete the vertical positioning of the items. This allows the clamping components to accurately adjust the position of the items in three-dimensional space, providing the necessary flexibility and precision for complex processing tasks. Through this process, the system can efficiently complete the precise handling, positioning, and clamping of items, meeting the needs of high-precision processing and assembly.
[0015] Furthermore, the clamping assembly includes an electromagnetic gun, a clamping housing, and a cylinder. The cylinder and the clamping housing are fastened together, the electromagnetic gun and the cylinder are driven together, and the electromagnetic gun and the clamping housing are slidably connected.
[0016] By adopting the above technical solution, the clamping assembly, powered by a cylinder and precisely controlled by an electromagnetic gun, achieves rapid and stable clamping and release of items. The cylinder provides power to move the electromagnetic gun up and down. Since the magnetic force of the electromagnetic gun is constant after it is energized, the cylinder moves the electromagnetic cavity closer to or further away from the object being clamped, thereby controlling the clamping and release. This ensures that the clamping force is both stable and adjustable, allowing the clamping assembly to safely and efficiently clamp or release items in a short time, supporting continuous production processes. In this way, the system can adapt to items of different sizes and shapes, ensuring the stability of the items during processing, thereby improving processing accuracy and efficiency.
[0017] Furthermore, the rotating station mechanism includes a divider, a rotating motor, a rotating disk, and a fixed disk. The rotating motor and the divider are connected by a drive, the rotating disk and the rotating motor are connected by a drive, and the rotating disk and the fixed disk are connected by a rotation.
[0018] By adopting the above technical solution, the rotating station mechanism uses the power provided by the rotating motor and the divider to ensure precise control, realizing the precise multi-angle rotation of the item on the fixed plate to adapt to diverse processing or inspection needs. This mechanism allows the item to stay at a preset angle, ensuring processing accuracy. At the same time, the rotational connection between the rotating plate and the fixed plate ensures the smoothness and accuracy of the item's rotation. The implementation of this process greatly improves production efficiency and processing quality, enabling the mechanism to efficiently complete various complex processing tasks and meet high-precision production requirements.
[0019] Compared with the prior art, the beneficial effects achieved by this utility model are:
[0020] 1. The loading mechanism utilizes the structural cooperation between the upper and lower loading racks. The ejection block is controlled by the first hydraulic cylinder to achieve rapid clamping and precise release of items. The first and second clamps are connected by a hinge. With the support of the first and second elastic elements, the initial state is a clamped state. The opening and closing of the first and second clamps are controlled by the ejection block controlled by the first hydraulic cylinder and the pressing of the pressure block assembly. This ensures the stable fixation of items during transfer or processing, thereby greatly improving the flexibility and efficiency of operation and optimizing the actions of item handling and positioning.
[0021] 2. The clamping assembly uses a cylinder to drive the electromagnetic gun to move, achieving precise clamping and release of items. The magnetic force generated by the electromagnetic gun is controlled by the dynamic adjustment of the cylinder to make the clamping force both stable and adjustable. This design supports the rapid and safe processing of items of different sizes and shapes, optimizes the continuity and efficiency of the production process, and ensures the stability of items during processing, thereby improving processing accuracy.
[0022] 3. The pressing block assembly, in conjunction with the action of the second and third hydraulic cylinders, achieves precise fixing and positioning of the items. By adjusting the force and position of the hydraulic cylinders, the operation of the pressing block and the second clamp is directly controlled, ensuring stable clamping and efficient processing of the items. This method not only improves the accuracy of operation but also enhances the flexibility and efficiency of the production process. Attached Figure Description
[0023] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0025] Figure 2 This is a schematic diagram of the loading mechanism of this utility model;
[0026] Figure 3 This is a schematic diagram of the pressing block assembly structure of this utility model;
[0027] Figure 4 This is a schematic diagram of the clamping mechanism of this utility model;
[0028] Figure 5 This is a schematic diagram of the structure of a practical clamping assembly;
[0029] Figure 6 This is a schematic diagram of the rotating workstation mechanism of this utility model.
[0030] In the diagram: 1. Frame; 2. Loading mechanism; 21. Upper loading rack; 22. Lower loading rack; 23. First elastic element; 24. Second elastic element; 25. First clamp; 26. Second clamp; 27. First hydraulic cylinder; 271. Ejector block; 28. Pressing block assembly; 281. Pressing block; 282. Second hydraulic cylinder; 283. Third hydraulic cylinder; 3. Clamping mechanism; 31. Horizontal guide rail; 32. Horizontal motor; 33. Vertical guide rail; 34. Vertical motor; 35. Clamping assembly; 351. Electromagnetic gun; 352. Clamping shell; 353. Cylinder; 36. Horizontal slider; 37. Vertical slider; 4. Rotating station mechanism; 41. Divider; 42. Rotating motor; 43. Rotating disk; 44. Fixed disk. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Please see Figure 1-6 The present invention provides the following technical solution:
[0033] A quick-opening and closing carrier device includes a frame 1, a loading mechanism 2, a clamping mechanism 3, and a rotating station mechanism 4. The frame 1 and the loading mechanism 2 are fastened together, the clamping mechanism 3 is fastened together, the loading mechanism 2 and the rotating station mechanism 4 are fastened together, and the rotating station mechanism 4 and the frame 1 are fastened together. The loading mechanism 2 includes an upper loading rack 21, a lower loading rack 22, a first elastic element 23, a second elastic element 24, a first clamp 25, a second clamp 26, a first hydraulic cylinder 27, and a pressure block assembly 28. The upper loading rack 21 and the lower loading rack 22 are fastened together, and the lower loading rack 22 and the rotating station mechanism 4 are fastened together.
[0034] By adopting the above technical solution, this rapid opening and closing carrier device system utilizes the close cooperation between its frame 1, carrying mechanism 2, clamping mechanism 3, and rotating station mechanism 4 for the handling, positioning, and processing of items on an automated production line. The frame 1 serves as the foundation, providing stable support for the carrying mechanism 2 and other key components, ensuring the stability and reliability of the entire system. The carrying mechanism 2 not only ensures the stability of items during transfer but also enables rapid opening and closing actions, thereby improving operational efficiency and processing speed. The clamping mechanism 3 achieves stable clamping and precise positioning of items. Its horizontal and vertical movement capabilities allow the clamping mechanism 3 to adjust the position of items in multiple dimensions to meet complex processing requirements, increasing flexibility and improving production efficiency. The rotating station mechanism 4 is used to complete different processing flow requirements, enhancing the flexibility, efficiency, and output quality of the automated production line.
[0035] Furthermore, the first clip 25 is hinged to the upper shelf 21, the second clip 26 is hinged to the lower shelf 22, the first elastic member 23 is fastened to the first clip 25, the second elastic member 24 is fastened to the second clip 26, and an ejector block 271 is installed on the first hydraulic cylinder 27 for opening the first clip 25.
[0036] By adopting the above technical solution, the loading mechanism 2 utilizes the structural cooperation between the upper loading rack 21 and the lower loading rack 22, and controls the ejection block 271 through the first hydraulic cylinder 27 to achieve rapid clamping and precise release of items. The first clamp 25 and the second clamp 26, which are connected by a hinge, are initially clamped with the support of the first elastic element 23 and the second elastic element 24. The opening and closing of the first clamp 25 and the second clamp 26 are controlled by the ejection block 271 controlled by the first hydraulic cylinder 27 and the pressing of the pressure block assembly 28, thereby ensuring the stable fixation of items during transfer or processing, thus greatly improving the flexibility and efficiency of operation, and optimizing the actions of item handling and positioning.
[0037] Furthermore, the pressing block assembly 28 includes a second hydraulic cylinder 282, a third hydraulic cylinder 283, and a pressing block 281. The second hydraulic cylinder 282 and the third hydraulic cylinder 283 are connected by a drive, the second hydraulic cylinder 282 and the pressing block 281 are connected by a drive, and the third hydraulic cylinder 283 is fastened to the rotating station mechanism 4.
[0038] By adopting the above technical solution, the pressure block assembly 28 achieves precise pressing and positioning of the second clamp 26 through the coordinated work of the second hydraulic cylinder 282 and the third hydraulic cylinder 283, thereby realizing the opening and closing of the second clamp 26. The second hydraulic cylinder 282 directly drives the pressing block 281, providing the necessary force to securely fix or press the item, while the third hydraulic cylinder 283 is responsible for adjusting the position of the pressing block 281, so that the pressure block assembly 28 can effectively control the second clamp 26.
[0039] Furthermore, the clamping mechanism 3 includes a horizontal guide rail 31, a horizontal motor 32, a horizontal slider 36, a vertical guide rail 33, a vertical motor 34, a vertical slider 37, and a clamping assembly 35. The horizontal guide rail 31 is fastened to the frame 1, the horizontal motor 32 is fastened to the horizontal guide rail 31, the horizontal motor 32 is driven to the horizontal slider 36, the vertical guide rail 33 is fastened to the horizontal slider 36, the vertical motor 34 is fastened to the vertical guide rail 33, and the vertical motor 34 is driven to the vertical slider 37.
[0040] By adopting the above technical solution, the clamping mechanism 3, through the horizontal and vertical movement system combined with the clamping component 35, achieves stable clamping and multi-angle positioning of the item. The horizontal motor 32 drives the horizontal slider 36 to move along the horizontal guide rail 31 to achieve horizontal positioning of the item, while the vertical motor 34 controls the vertical slider 37 to move along the vertical guide rail 33 to complete the vertical positioning of the item. This allows the clamping component 35 to accurately adjust the position of the item in three-dimensional space, providing the necessary flexibility and precision for complex processing tasks. Through this process, the system can efficiently complete the precise handling, positioning and clamping of items, meeting the needs of high-precision processing and assembly.
[0041] Furthermore, the clamping assembly 35 includes an electromagnetic gun 351, a clamping shell 352, and a cylinder 353. The cylinder 353 and the clamping shell 352 are fastened together, the electromagnetic gun 351 and the cylinder 353 are driven together, and the electromagnetic gun 351 and the clamping shell 352 are slidably connected.
[0042] By adopting the above technical solution, the clamping assembly 35, powered by the cylinder 353 and precisely controlled by the electromagnetic gun 351, achieves rapid and stable clamping and release of items. The cylinder 353 provides power to move the electromagnetic gun 351 up and down. Since the magnetic force of the electromagnetic gun 351 is constant after being energized, the cylinder 353 drives the electromagnetic cavity to move closer to or away from the clamped item, thereby controlling the clamping and release. This ensures that the clamping force is both stable and adjustable, allowing the clamping assembly 35 to safely and efficiently clamp or release items in a short time, supporting continuous production processes. In this way, the system can adapt to items of different sizes and shapes, ensuring the stability of items during processing, thereby improving processing accuracy and efficiency.
[0043] Furthermore, the rotating station mechanism 4 includes a divider 41, a rotating motor 42, a rotating disk 43, and a fixed disk 44. The rotating motor 42 is connected to the divider 41 through a transmission, the rotating disk 43 is connected to the rotating motor 42 through a transmission, and the rotating disk 43 is rotatably connected to the fixed disk 44.
[0044] By adopting the above technical solution, the rotating station mechanism 4, powered by the rotating motor 42 and combined with the divider 41, ensures precise control and enables the precise multi-angle rotation of the item on the fixed plate 44 to adapt to diverse processing or inspection needs. This mechanism allows the item to stay at a preset angle, ensuring processing accuracy. At the same time, the rotational connection between the rotating plate 43 and the fixed plate 44 ensures the smoothness and accuracy of the item's rotation. The implementation of this process greatly improves production efficiency and processing quality, enabling the mechanism to efficiently complete various complex processing tasks and meet high-precision production requirements.
[0045] The working principle of this utility model is as follows: This rapid opening and closing carrier device system provides a solid foundation for the entire system through its frame, ensuring the stability and reliability of all components. The loading mechanism, through a hydraulically controlled ejector block and a hinged clamp supported by elastic elements, achieves rapid clamping and precise release of items. The clamping mechanism, combined with horizontal and vertical movement systems and electromagnetically controlled clamping components, achieves stable clamping and precise positioning of items in three-dimensional space, supporting the flexibility and precision requirements of complex processing tasks. The rotating station mechanism, through the cooperation of an electric divider and a rotating disk, achieves precise multi-angle rotation of items on a fixed disk, meeting diverse processing and inspection needs, and improving processing accuracy and production efficiency. Specifically, for each component, the upper and lower loading racks of the loading mechanism, through the design of the hydraulically activated ejector block and the first and second clamps, provide flexibility and stability in item clamping. Qualitatively, the elastic element ensures the adaptability of the clamping force. The pressure block assembly further precisely controls the movement of the second clamp through the coordinated operation of the second and third hydraulic cylinders, achieving efficient item fixing and release. The clamping mechanism utilizes a motor-driven slider that moves along horizontal and vertical guide rails. Combined with the clamping components of the electromagnetic gun and cylinder, it provides precise handling and positioning capabilities for items. The rotating station mechanism, through the coordinated work of the rotating motor and the divider, achieves precise rotation of items on the fixed plate, providing multi-angle processing possibilities for items. The entire system is designed to improve the flexibility, efficiency, and output quality of automated production lines. Through these precisely coordinated components, it achieves rapid handling, stable clamping, precise positioning, and efficient processing of items. By optimizing the workflow, the system meets the high-precision requirements of complex processing tasks and satisfies the high standards of equipment flexibility and operational precision required by efficient production lines.
[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0047] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A fast opening and closing carrier device, characterized in that: The fast-opening and closing carrier device comprises a frame (1), a carrier mechanism (2), a clamping mechanism (3) and a rotating station mechanism (4); the frame (1) and the carrier mechanism (2) are tightly connected; the clamping mechanism (3) and the frame (1) are tightly connected; the carrier mechanism (2) and the rotating station mechanism (4) are tightly connected; the rotating station mechanism (4) and the frame (1) are tightly connected; the carrier mechanism (2) comprises an upper carrier (21), a lower carrier (22), a first elastic member (23), a second elastic member (24), a first clamp (25), a second clamp (26), a first hydraulic cylinder (27) and a pressure block assembly (28); the upper carrier (21) and the lower carrier (22) are tightly connected; and the lower carrier (22) and the rotating station mechanism (4) are tightly connected.
2. A fast opening and closing carrier device according to claim 1, characterized in that: The first clamp (25) is hinged to the upper loading rack (21), the second clamp (26) is hinged to the lower loading rack (22), the first elastic member (23) is firmly connected to the first clamp (25), the second elastic member (24) is firmly connected to the second clamp (26), and an ejection block (271) is installed on the first hydraulic cylinder (27), and the ejection block (271) is in abutment with the first clamp (25).
3. A fast opening and closing carrier device according to claim 1, characterized in that: The pressing block assembly (28) comprises a second hydraulic cylinder (282), a third hydraulic cylinder (283) and a pressing block (281); the second hydraulic cylinder (282) and the third hydraulic cylinder (283) are transmission-connected, the second hydraulic cylinder (282) and the pressing block (281) are transmission-connected, and the third hydraulic cylinder (283) and the rotating station mechanism (4) are fixedly connected.
4. A fast opening and closing carrier device according to claim 1, characterized in that: The clamping mechanism (3) comprises a horizontal guide rail (31), a horizontal motor (32), a horizontal slider (36), a vertical guide rail (33), a vertical motor (34), a vertical slider (37) and a clamping assembly (35); the horizontal guide rail (31) is fixedly connected to the frame (1); the horizontal motor (32) is fixedly connected to the horizontal guide rail (31); the horizontal motor (32) is transmission-connected to the horizontal slider (36); the vertical guide rail (33) is fixedly connected to the horizontal slider (36); the vertical motor (34) is fixedly connected to the vertical guide rail (33); and the vertical motor (34) is transmission-connected to the vertical slider (37).
5. A fast opening and closing carrier device according to claim 4, characterized in that: The clamping assembly (35) comprises an electromagnetic gun (351), a clamping shell (352) and a cylinder (353); the cylinder (353) and the clamping shell (352) are fastened together, the electromagnetic gun (351) and the cylinder (353) are transmission-connected together, and the electromagnetic gun (351) and the clamping shell (352) are slidably connected together.
6. A fast opening and closing carrier device according to claim 1, characterized in that: The rotating station mechanism (4) comprises a divider (41), a rotating motor (42), a rotating disk (43) and a fixed disk (44); the rotating motor (42) and the divider (41) are transmission-connected, the rotating disk (43) and the rotating motor (42) are transmission-connected, and the rotating disk (43) and the fixed disk (44) are rotationally connected.