Battery piece elevator
By designing a cell hoist that uses servo motors and planetary rotating units, the problems of complex structure, high cost and low efficiency in the prior art are solved, and docking and synchronous material pick-up and discharge when the height difference exists, and the efficiency of cell transfer is improved.
Patent Information
- Application Number
- CN202420071050.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-11
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-01-11
AI Technical Summary
The existing battery cell lifting mechanism has complex structure, high cost and low efficiency. Especially when there is a height difference between the two steps, the robotic arm cannot solve the problem of docking and material picking and discharge at the same time, resulting in low battery cell transfer efficiency.
A battery cell hoist is designed, which uses a servo motor to drive the planetary rotary unit to transfer the battery cells on the low-position suction belt conveying module to the high-position suction belt conveying module through the suction bearing fork, realizing docking, and through multiple annular array suction bearing forks on the mounting frame, the synchronization of picking and discharging of materials is achieved.
When there is a height difference between the front and rear stations, the working efficiency of cell transfer is improved through synchronous pick-up and discharge operations, and the structure is simple and the cost is low.
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Figure CN222555955U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery sheet processing, in particular to a battery sheet lifting machine. Background Art
[0002] The preparation process of the battery cell includes many steps; between each step, the battery cell is transferred, and a lifting mechanism is often used in the prior art to realize the transfer of the battery cell between multiple steps;
[0003] The existing lifting mechanism is generally composed of a robot arm and a conveyor belt. The robot arm clamps the battery cell after a certain step, and then uses the conveyor belt to transfer the battery cell to the equipment corresponding to the next step.
[0004] However, the current lifting mechanism has a complex structure, high cost and low efficiency. When there is a height difference between the stations of the two steps, which can be simply understood as a height difference between the two conveyor belts, the robotic arm can only realize picking or placing, and cannot simultaneously solve the problems of docking and synchronization of picking and placing materials when there is a height difference between the front and rear stations, thereby failing to improve the efficiency of the battery cell transfer and lifting operation.
[0005] To this end, the utility model provides a battery sheet lifting machine. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the utility model to solve the technical problem is: a battery sheet lifting machine described in the utility model comprises:
[0008] A motor mounting base fixedly connected to one side of the top of the lower frame;
[0009] The servo motor is fixedly connected to the top of the motor mounting base;
[0010] The low-position suction belt conveyor module and the high-position suction belt conveyor module are respectively fixed to the other side of the top of the lower frame;
[0011] The planetary rotating unit is fixedly connected to the output shaft of the servo motor and is used to horizontally transfer the battery sheets from the low-position suction belt conveyor module to the high-position suction belt conveyor module;
[0012] The planetary rotating unit comprises a mounting frame and a plurality of air suction bearing forks; the mounting frame is provided with a plurality of ends, and the plurality of ends are arranged in a circular array, and the plurality of air suction bearing forks are respectively fixed to the plurality of ends of the mounting frame.
[0013] Preferably, a reducer, a coupling and a rotating shaft are axially fixedly connected in sequence between the motor output shaft and the mounting frame; the reducer is fixedly connected to the servo motor output shaft, and the rotating shaft is fixedly connected to the center of the mounting frame; the coupling is used to connect the reducer output shaft and the rotating shaft; the top of the motor mounting seat is also fixedly connected to a first bearing seat and a second bearing seat; the rotating shaft is rotatably connected in the second bearing seat, and the reducer output shaft is rotatably connected in the first bearing seat.
[0014] Preferably, the mounting frame is rotatably connected to a side of the air intake bearing fork with a plurality of planetary secondary synchronous wheels, and the planetary secondary synchronous wheels are coaxial with the air intake bearing fork; the plurality of planetary secondary synchronous wheels are driven by a synchronous belt.
[0015] Preferably, the second bearing seat is rotatably connected to a sun synchronous wheel on one side of the mounting frame, and the sun synchronous wheel is fixed on the rotating shaft; one of the planetary secondary synchronous wheels is coaxially fixed to a planetary primary synchronous wheel, and the planetary primary synchronous wheel and the sun synchronous wheel are driven by another synchronous belt.
[0016] Preferably, a support base is fixedly connected to the other side of the top of the lower frame, and the support base is located between the low-position suction belt conveyor module and the high-position suction belt conveyor module; the support base is configured as a P-shaped structure, and the mounting frame is rotatably connected to the support base.
[0017] Preferably, the plurality of suction bearing forks rotate around the outer circumference of the support seat, and the plurality of suction bearing forks rotate between the low-position suction belt conveyor module and the high-position suction belt conveyor module.
[0018] The beneficial effects of the utility model are as follows:
[0019] 1. The battery cell lifting machine described in the utility model utilizes a servo motor to drive the planetary rotating unit to rotate, and then uses the suction bearing fork on one side of the planetary rotating unit to transfer the battery cells on the low-position suction belt conveyor module to the high-position suction belt conveyor module, so as to achieve docking when there is a height difference between the front and rear stations, and by arranging a plurality of suction bearing forks in a circular array on the mounting frame, the rotation of the planetary rotating unit can be coordinated to achieve synchronization of taking and releasing materials, the structure is simple and the cost is low, but the efficiency is improved compared with the existing mechanical arm
[0020] 2. The battery cell lifting machine described in the utility model can synchronously drive the sun synchronous wheel to rotate when the rotating shaft rotates by setting a sun synchronous wheel, and use another synchronous belt to drive the planetary first-stage synchronous wheel, and then use the planetary first-stage synchronous wheel to drive one of the planetary second-stage synchronous wheels to rotate, so that during the lifting stage of the battery cell, multiple air suction load forks can be kept parallel to the horizontal plane at all times. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model will be further described below in conjunction with the accompanying drawings.
[0022] Figure 1 It is a three-dimensional diagram of the utility model;
[0023] Figure 2 This is a diagram of the coordination of the servo motor, the planetary rotating unit, the low-position suction belt conveyor module, and the high-position suction belt conveyor module in the utility model;
[0024] Figure 3 This is a station diagram of the low-position suction belt conveyor module and the high-position suction belt conveyor module of the utility model;
[0025] Figure 4 yes Figure 2 A front view of
[0026] In the figure: 1. low-position suction belt conveyor module; 2. servo motor; 3. reducer; 4. first bearing seat; 5. coupling; 6. second bearing seat; 7. rotating shaft; 8. sun synchronous wheel; 9. planetary first-stage synchronous wheel; 10. planetary second-stage synchronous wheel; 11. synchronous belt; 12. suction bearing fork; 13. high-position suction belt conveyor module; 14. lower frame; 15. support seat; 16. battery cell; 17. motor mounting seat; 18. mounting frame. DETAILED DESCRIPTION
[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0028] like Figures 1 to 3 As shown, a battery sheet lifting machine described in an embodiment of the utility model includes:
[0029] A motor mounting base 17 fixedly connected to one side of the top of the lower frame 14;
[0030] The servo motor 2 is fixedly connected to the top of the motor mounting base 17;
[0031] The low-position suction belt conveyor module 1 and the high-position suction belt conveyor module 13 are respectively fixed to the other side of the top of the lower frame 14;
[0032] The planetary rotating unit is fixedly connected to the output shaft of the servo motor 2 and is used to horizontally transfer the battery sheet 16 from the low-position suction belt conveyor module 1 to the high-position suction belt conveyor module 13;
[0033] The planetary rotating unit includes a mounting frame 18 and a plurality of air suction bearing forks 12 ; the mounting frame 18 is provided with a plurality of ends arranged in a circular array, and the plurality of air suction bearing forks 12 are respectively fixed to the plurality of ends of the mounting frame 18 .
[0034] When the battery cell 16 elevator provided by the utility model is in use, the servo motor 2 is used to drive the planetary rotating unit to rotate, and then the battery cell 16 on the low-position suction belt conveyor module 1 is transferred to the high-position suction belt conveyor module 13 through the suction bearing fork 12 on one side of the planetary rotating unit, so as to achieve docking when there is a height difference between the front and rear stations, and by arranging a plurality of suction bearing forks 12 in a circular array on the mounting frame 18, the rotation of the planetary rotating unit can be coordinated to achieve synchronization of taking and releasing materials, the structure is simple and the cost is low, but the efficiency is improved compared with the existing robot arm; wherein the mounting frame 18 is preferably a cross-shaped structure, and the suction bearing forks 12 are preferably four.
[0035] like Figure 2 As shown, the reducer 3, the coupling 5 and the rotating shaft 7 are axially fixedly connected in sequence between the motor output shaft and the mounting frame 18; the reducer 3 is fixedly connected to the output shaft of the servo motor 2, and the rotating shaft 7 is fixedly connected to the center of the mounting frame 18; the coupling 5 is used to connect the output shaft of the reducer 3 and the rotating shaft 7; the top of the motor mounting seat 17 is also fixedly connected to the first bearing seat 4 and the second bearing seat 6; the rotating shaft 7 is rotatably connected in the second bearing seat 6, and the output shaft of the reducer 3 is rotatably connected in the first bearing seat 4.
[0036] The reducer 3 and coupling 5 in the battery cell 16 lifting machine provided by the utility model belong to the prior art, and the first bearing seat 4 and the second bearing seat 6 are used to connect the output shaft of the reducer 3 and the rotating shaft 7; wherein, when the servo motor 2 is started, the mounting frame 18 can be driven to rotate through the reducer 3, the coupling 5 and the rotating shaft 7 in sequence.
[0037] like Figure 2 As shown, the mounting frame 18 is rotatably connected to a plurality of planetary secondary synchronous wheels 10 on a side away from the air intake bearing fork 12 , and the planetary secondary synchronous wheels 10 are coaxial with the air intake bearing fork 12 ; the plurality of planetary secondary synchronous wheels 10 are driven via a synchronous belt 11 .
[0038] The utility model provides a battery cell 16 elevator with multiple planetary secondary synchronous wheels 10, which are driven by a synchronous belt 11. During the rotation of the mounting frame 18, the angles between the multiple suction load forks 12 and the horizontal plane are always kept consistent. Here, preferably, the multiple suction load forks 12 are parallel to the horizontal plane, so as to realize the horizontal transfer of the battery cell 16 from the low-position suction belt conveyor module 1 to the high-position suction belt conveyor module, wherein there are preferably four planetary secondary synchronous wheels 10.
[0039] like Figure 2As shown, the second bearing seat 6 is rotatably connected to the side of the mounting frame 18, and the sun synchronous wheel 8 is fixedly connected to the rotating shaft 7; one of the planetary secondary synchronous wheels 10 is coaxially fixedly connected to the planetary primary synchronous wheel 9, and the planetary primary synchronous wheel 9 and the sun synchronous wheel 8 are driven by another synchronous belt 11.
[0040] When the rotating shaft 7 in the battery cell 16 lifting machine provided by the utility model rotates, it can synchronously drive the sun synchronous wheel 8 to rotate, and use another synchronous belt 11 to drive the planetary first-stage synchronous wheel 9, and then use the planetary first-stage synchronous wheel 9 to drive one of the planetary second-stage synchronous wheels 10 to rotate, so that during the lifting stage of the battery cell 16, multiple suction load forks 12 can be kept parallel to the horizontal plane at all times.
[0041] like Figure 1 to Figure 2 As shown, a support seat 15 is fixedly connected to the other side of the top of the lower frame 14, and the support seat 15 is located between the low-position suction belt conveyor module 1 and the high-position suction belt conveyor module 13; the support seat 15 is configured as a P-shaped structure, and the mounting frame 18 is rotatably connected to the support seat 15.
[0042] The support seat 15 in the battery cell 16 elevator provided by the utility model is used to connect the mounting frame 18 to maintain the stability of the mounting frame 18 when rotating, wherein the mounting frame 18 is used to separate the low-position suction belt conveyor module 1 and the high-position suction belt conveyor module 13.
[0043] like Figure 1 to Figure 2 , Figure 4 As shown, the plurality of suction bearing forks 12 rotate around the outer periphery of the support seat 15 , and the plurality of suction bearing forks 12 rotate between the low-position suction belt conveyor module 1 and the high-position suction belt conveyor module 13 .
[0044] When the air suction support forks 12 in the battery cell 16 lifting machine provided by the utility model rotate at a uniform speed along with the mounting frame 18 , the rotation trajectory of the plurality of air suction support forks 12 is circular, and the circular trajectory is located at the periphery of the support seat 15 and will not be affected by the support seat 15 .
[0045] Working principle: The lifting mechanism in the prior art has a complex structure, high cost, and low efficiency. When there is a height difference between the stations of the two steps, which can be simply understood as a height difference between the two conveyor belts, the robot arm can only realize picking or placing in a single way, and cannot simultaneously solve the problem of docking and synchronization of picking and placing materials when there is a height difference between the front and rear stations, thereby failing to improve the efficiency of the transfer and lifting of the battery cells 16.
[0046] When the battery cell 16 elevator provided by the utility model is in use, the servo motor 2 is used to drive the planetary rotating unit to rotate, and then the battery cell 16 on the low-position suction belt conveyor module 1 is transferred to the high-position suction belt conveyor module 13 through the suction bearing fork 12 on one side of the planetary rotating unit, so as to achieve docking when there is a height difference between the front and rear stations, and by arranging a plurality of suction bearing forks 12 in an annular array on the mounting frame 18, the rotation of the planetary rotating unit can be coordinated to achieve synchronization of taking and releasing materials, the structure is simple and the cost is low, but the efficiency is improved compared with the existing mechanical arm ; The mounting frame 18 is preferably a cross-shaped structure, and the air suction bearing forks 12 are preferably four; multiple planetary secondary synchronous wheels 10 are provided, and a synchronous belt 11 is used to drive multiple planetary secondary synchronous wheels 10, so that during the rotation of the mounting frame 18, the angles between the multiple air suction bearing forks 12 and the horizontal plane can always be kept consistent. Here, it is preferred that the multiple air suction bearing forks 12 are parallel to the horizontal plane, so as to realize the horizontal transfer of the battery cell 16 from the low-position air suction belt conveyor module 1 to the high-position air suction belt conveyor module, wherein the planetary secondary synchronous wheels 10 are preferably four;
[0047] Among them, when the rotating shaft 7 rotates, it can synchronously drive the sun synchronous wheel 8 to rotate, and use another synchronous belt 11 to drive the planetary first-stage synchronous wheel 9, and then use the planetary first-stage synchronous wheel 9 to drive one of the planetary second-stage synchronous wheels 10 to rotate, so that during the lifting stage of the battery cell 16, multiple suction load forks 12 can be kept parallel to the horizontal plane at all times.
[0048] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A battery cell lifting machine, comprising: A motor mounting seat (17) fixedly connected to one side of the top of the lower frame (14); A servo motor (2) is fixedly connected to the top of the motor mounting base (17); A low-position suction belt conveyor module (1) and a high-position suction belt conveyor module (13) are respectively fixedly connected to the other side of the top of the lower frame (14); A planetary rotating unit, fixedly connected to the output shaft of the servo motor (2), used for horizontally transferring the battery sheet (16) from the low-position suction belt conveyor module (1) to the high-position suction belt conveyor module (13); Features: The planetary rotating unit comprises a mounting frame (18) and a plurality of air suction bearing forks (12); the mounting frame (18) is provided with a plurality of ends, and the plurality of ends are arranged in a ring array, and the plurality of air suction bearing forks (12) are respectively fixed to the plurality of ends of the mounting frame (18).
2. A battery sheet lifting machine according to claim 1, characterized in that: A reducer (3), a coupling (5) and a rotating shaft (7) are axially fixedly connected in sequence between the motor output shaft and the mounting frame (18); the reducer (3) is fixedly connected to the output shaft of the servo motor (2), and the rotating shaft (7) is fixedly connected to the center of the mounting frame (18); the coupling (5) is used to connect the output shaft of the reducer (3) and the rotating shaft (7); a first bearing seat (4) and a second bearing seat (6) are also fixedly connected to the top of the motor mounting seat (17); the rotating shaft (7) is rotatably connected in the second bearing seat (6), and the output shaft of the reducer (3) is rotatably connected in the first bearing seat (4).
3. A battery sheet lifting machine according to claim 2, characterized in that: The mounting frame (18) is rotatably connected to a plurality of planetary secondary synchronous wheels (10) on a side facing away from the air intake bearing fork (12), and the planetary secondary synchronous wheels (10) are coaxial with the air intake bearing fork (12); the plurality of planetary secondary synchronous wheels (10) are driven via a synchronous belt (11).
4. A battery sheet lifting machine according to claim 3, characterized in that: The second bearing seat (6) is rotatably connected to a sun synchronous wheel (8) on one side facing the mounting frame (18), and the sun synchronous wheel (8) is fixedly connected to the rotating shaft (7); one of the planetary secondary synchronous wheels (10) is coaxially fixedly connected to a planetary primary synchronous wheel (9), and the planetary primary synchronous wheel (9) and the sun synchronous wheel (8) are driven via another synchronous belt (11).
5. A battery sheet lifting machine according to claim 4, characterized in that: A support seat (15) is fixedly connected to the other side of the top of the lower frame (14), and the support seat (15) is located between the low-position suction belt conveyor module (1) and the high-position suction belt conveyor module (13); the support seat (15) is configured as a P-shaped structure, and the mounting frame (18) is rotatably connected to the support seat (15).
6. A battery sheet lifting machine according to claim 5, characterized in that: The plurality of air suction bearing forks (12) rotate around the outer circumference of the support seat (15), and the plurality of air suction bearing forks (12) rotate between the low-position air suction belt conveyor module (1) and the high-position air suction belt conveyor module (13).