Automatic plate feeding device for power battery CCS products
By designing the automatic plate-mounting device of the power battery CCS product, the accurate placement and automatic absorption and placement of components are achieved using multiple FPC limiting slots and sliding platforms, the problems of low production efficiency and unstable product quality caused by the existing manual positioning methods are solved, and efficient and accurate automatic plate-mounting operation is achieved.
Patent Information
- Application Number
- CN202421420186.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing manual positioning method of power battery CCS products in the plate-up process leads to low production efficiency, increases manpower and time consumption, and is susceptible to human factors, resulting in unstable product quality.
An automatic plate-up device for power battery CCS products is designed, including a base, storage table, FPC limit slot, slide rail, sliding platform and down pressure plate. The accurate placement and positioning of components are achieved through multiple FPC limit slots, the sliding rail and sliding platform are used to realize left and right movement of the down pressure plate, and the automatic absorption and placement of components are achieved by combining suction cups and air extraction interfaces.
The automatic plate-mounting operation of power battery CCS products is realized, which greatly reduces manual operation, improves production efficiency, reduces the impact of human factors on product quality, improves product quality and consistency, and reduces the safety risks of operators during the production process.
Smart Images
Figure CN222555970U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of flexible printed circuit board processing, and in particular relates to an automatic board loading device for power battery CCS products. Background Art
[0002] In the field of power battery manufacturing, CCS (Continuous Casting and Rolling) process is an advanced manufacturing technology that can greatly improve production efficiency, improve the quality of battery materials, and achieve precise size control of battery materials through continuous casting and continuous rolling. However, in the production process of power battery CCS products, especially in the board loading process, the existing positioning method mainly relies on manual positioning of each product.
[0003] This manual positioning method requires operators to handle only one product at a time (i.e., single PCS operation), resulting in low production efficiency and increased manpower and time consumption. With the rapid development of new energy vehicles and energy storage industries, the production and quality requirements for power batteries are getting higher and higher. The traditional manual positioning method can no longer meet the needs of large-scale and efficient production.
[0004] Through the above analysis, the problems and defects of the existing technology are: the use of manual positioning method limits the production efficiency of power battery CCS products, requires a large amount of human resource investment, increases labor costs, and is easily affected by human factors, such as the operator's skill level, fatigue level, etc., resulting in poor product quality stability and increased defective product rate. Utility Model Content
[0005] In order to overcome the problems existing in the related technologies, the utility model provides an automatic loading device for a power battery CCS product.
[0006] The technical solution of the utility model is as follows:
[0007] An automatic loading device for power battery CCS products is provided with a base, a storage table is fixed on the upper left end of the base, a plurality of FPC limit grooves arranged at equal intervals are fixed on the upper side of the storage table, and a fixture support table is fixed on the upper left end of the base;
[0008] Slide rails are fixed on the front and rear ends of the upper side of the base respectively, a sliding platform is slidably installed on the upper end of the slide rails, a notch is opened in the middle of the sliding platform, a lower pressure plate is movably installed on the upper side of the sliding platform, and an adsorption platform corresponding to the notch is fixed in the middle of the lower side of the lower pressure plate; multiple rows of suction cups are installed at the lower end of the adsorption platform, and an exhaust interface is connected to the upper side of the lower pressure plate, and the exhaust interface is connected to the suction cup through a connecting pipe.
[0009] In one embodiment, a handle is fixed at each end of the upper side of the lower pressure plate, a suction cup switch is embedded on the upper side of the two handles, a solenoid valve is installed on the inner side of the air extraction interface, and the suction cup switch is connected to the solenoid valve through a connecting line.
[0010] In one embodiment, a plurality of guide grooves are installed at the edge of the sliding platform, a plurality of guide posts cooperating with the guide grooves are fixed on the lower side of the lower pressure plate, and a return spring is installed between the guide posts and the bottom of the guide grooves.
[0011] In one embodiment, a baffle is fixed to the left and right ends of the sliding platform respectively, and the two ends of the lower pressing plate are in contact with the inner side surfaces of the baffles on both sides respectively.
[0012] In one embodiment, a plurality of spaced-apart limiting posts are fixed to the edge of the FPC limiting groove, and a first positioning post matched with the FPC is fixed to the inner side of the FPC limiting groove.
[0013] In one embodiment, a plurality of second positioning columns cooperating with the FPC fixture are fixed to the upper end of the fixture supporting platform.
[0014] In one embodiment, a plurality of feet are fixedly mounted on the bottom of the base.
[0015] In one embodiment, the lower pressing plate is made of a transparent material.
[0016] In combination with the above technical scheme, the beneficial effects of the utility model are as follows: the utility model can ensure the accurate placement and positioning of the power battery FPC assembly through the multiple FPC limit grooves on the upper side of the storage table, provide precise alignment for the subsequent automatic board loading, facilitate the placement of the FPC jig through the jig support table, and facilitate the left and right movement of the lower pressure plate through the slide rail and the sliding platform. The lower pressure plate can drive the adsorption table to absorb the FPC assembly placed on the storage table, and can place the FPC assembly after moving to the upper position of the FPC jig, realizing the automatic board loading operation of the power battery CCS product, greatly reducing manual operation and improving production efficiency. Due to the automated operation and precise positioning, the influence of human factors on product quality is reduced, the quality and consistency of the power battery CCS product are improved, and the safety risks of operators in the production process are reduced through stable fixation and automated operation.
[0017] The utility model fixes handles at both ends of the side of the lower pressure plate and embeds a suction cup switch on the upper side of the handle, so that the lower pressure plate can be operated conveniently, simplifying the operation process. At the same time, the suction cup switch is connected to the solenoid valve through a connecting line, realizing automatic control of the air extraction interface, further improving the convenience of operation.
[0018] The utility model ensures the stability of the lower pressing plate in the process of sliding up and down by installing a guide groove on the edge of the sliding platform and fixing a guide column matched with the guide groove on the lower side of the lower pressing plate. At the same time, the return spring installed between the guide column and the bottom of the guide groove can provide return power when the lower pressing plate is lifted, thereby improving the ease of operation of the device.
[0019] The utility model can limit the two sides of the lower pressing plate through the baffle plate, so as to facilitate the stability of the sliding platform when moving left and right.
[0020] The utility model realizes accurate limiting and positioning of the FPC by fixing the limiting column and the first positioning column on the edge and the inner side of the FPC limiting groove respectively. The second positioning column fixed on the fixture support table can ensure the accurate placement of the FPC fixture, thereby improving the positioning accuracy of the entire device.
[0021] The utility model can enhance the stability of the device through multiple feet fixed at the bottom of the base to prevent deviation caused by vibration or external force. The lower pressure plate is designed with a transparent material body, which is convenient for users to observe the working status of the lower pressure plate, further enhancing the safety and reliability of the device.
[0022] It should be understood that the above general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and, together with the description, serve to explain the principles of the present disclosure.
[0024] Figure 1 It is a structural schematic diagram of an automatic loading device for a power battery CCS product provided by an embodiment of the utility model;
[0025] Figure 2 It is a structural schematic diagram of an adsorption platform provided in an embodiment of the utility model;
[0026] Figure 3 It is a structural schematic diagram of a storage table provided by an embodiment of the utility model;
[0027] Figure 4 It is a structural schematic diagram of a baffle provided in an embodiment of the utility model;
[0028] In the figure: 1. Base; 2. Storage table; 3. Fixture support table; 4. FPC limit slot; 5. Slide rail; 6. Sliding platform; 7. Lower pressure plate; 8. Adsorption table; 9. Suction cup; 10. Vacuum interface; 11. Handle; 12. Suction cup switch; 13. Guide slot; 14. Guide column; 15. Baffle; 16. Limit column; 17. First positioning column; 18. FPC fixture; 19. Second positioning column; 20. Foot. DETAILED DESCRIPTION
[0029] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model is described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below.
[0030] like Figure 1 As shown, the automatic loading device for power battery CCS products provided by the embodiment of the utility model includes a base 1, a storage table 2, a fixture support table 3, a slide rail 5, a sliding platform 6 and a lower pressure plate 7. The storage table 2 is fixed to the left end of the upper side of the base 1, and a plurality of FPC limit grooves 4 arranged at equal intervals are fixed to the upper side of the storage table 2, and the fixture support table 3 is fixed to the left end of the upper side of the base 1; the slide rails 5 are respectively fixed to the front and rear ends of the upper side of the base 1, and the sliding platform 6 is slidably installed on the upper end of the slide rail 5, and the lower pressure plate 7 is movably installed on the upper side of the sliding platform 6, and the upper side of the lower pressure plate 7 is connected to the exhaust interface 10, and the outer end of the exhaust interface 10 is connected to the external exhaust system.
[0031] Preferably, a handle 11 is fixed at both ends of the upper side of the lower pressing plate 7 in the embodiment of the utility model, and a suction cup switch 12 is respectively embedded on the upper side of the two handles 11. A solenoid valve is installed on the inner side of the air extraction interface 10, and the suction cup switch 12 is connected to the solenoid valve through a connecting line. By fixing the handles 11 at both ends of the upper side of the lower pressing plate 7 and embedding the suction cup switch 12 on the upper side of the handles 11, the lower pressing plate 7 can be easily operated, simplifying the operation process. At the same time, the suction cup switch 12 is connected to the solenoid valve through a connecting line, so as to realize the automatic control of the air extraction interface 10, and further improve the convenience of operation.
[0032] Preferably, the edge of the sliding platform 6 in the embodiment of the utility model is equipped with a plurality of guide grooves 13, and a plurality of guide posts 14 cooperating with the guide grooves 13 are fixed to the lower side of the lower pressing plate 7, and a return spring is installed between the guide posts 14 and the bottom of the guide grooves 13. By installing the guide grooves 13 on the edge of the sliding platform 6 and fixing the guide posts 14 cooperating with the guide grooves 13 on the lower side of the lower pressing plate 7, the stability of the lower pressing plate 7 during the up and down sliding process is ensured. At the same time, the return spring installed between the guide posts 14 and the bottom of the guide grooves 13 can provide return power when the lower pressing plate 7 is lifted, thereby improving the ease of operation of the device.
[0033] Preferably, a plurality of second positioning posts 19 cooperating with the FPC fixture 18 are fixed to the upper end of the fixture support platform 3 in the embodiment of the utility model. The second positioning posts 19 fixed on the fixture support platform 3 can ensure the accurate placement of the FPC fixture 18, thereby improving the positioning accuracy of the entire device.
[0034] As a preference, the lower pressing plate 7 in the embodiment of the utility model is made of a transparent material. The lower pressing plate 7 is designed with a transparent material body, which is convenient for the user to observe the working state of the lower pressing plate 7, further enhancing the safety and reliability of the device.
[0035] like Figure 2 As shown, a notch is provided in the middle of the sliding platform 6 in the embodiment of the utility model, and an adsorption platform 8 corresponding to the notch is fixed in the middle of the lower side of the lower pressure plate 7; a plurality of rows of suction cups 9 are installed at the lower end of the adsorption platform 8, and the air extraction interface 10 is connected to the suction cup 9 through a connecting pipeline.
[0036] Preferably, the bottom of the base 1 in the embodiment of the utility model is fixedly mounted with a plurality of feet 20. The plurality of feet 20 fixed at the bottom of the base 1 can enhance the stability of the device and prevent deviation caused by vibration or external force.
[0037] like Figure 3 As shown, a plurality of spaced limiting posts 16 are fixed to the edge of the FPC limiting slot 4 in the embodiment of the utility model, and a first positioning post 17 matched with the FPC is fixed to the inner side of the FPC limiting slot 4. By fixing the limiting posts 16 and the first positioning posts 17 to the edge and the inner side of the FPC limiting slot 4, respectively, the precise limiting and positioning of the FPC is achieved.
[0038] like Figure 4 As shown, a baffle 15 is fixed to the left and right ends of the sliding platform 6 in the embodiment of the utility model, and the two ends of the lower pressing plate 7 are respectively in contact with the inner side of the baffles 15 on both sides. The baffles 15 can limit the two sides of the lower pressing plate, which is convenient for following the stability of the sliding platform 6 when moving left and right.
[0039] The working principle of the utility model is: when the utility model is used, the FPC is placed in the FPC limit slot 4 on the storage table 2 in a certain order, and the direction is paid attention to. The heights of the FPCs in different FPC limit slots 4 must be close. The limit column 16 on the edge of the FPC limit slot 4 and the first positioning column 17 on the inside ensure that the FPC is accurately limited and positioned. The FPC fixture 18 is placed on the fixture support table 3, and the accurate placement of the FPC fixture 18 is ensured by the second positioning column 19. The sliding platform 6 is pushed by the handle 11 to slide along the slide rail 5 to the top of the storage table 2, and the lower pressure plate 7 is located above the FPC.
[0040] Press the suction cup switch 12, and control the solenoid valve to open through the connection line, so that the air extraction interface 10 starts to extract air, and then the suction cup 9 on the lower side of the lower pressing plate 7 generates an adsorption force. Slowly press down the lower pressing plate 7, and the FPC is adsorbed from the FPC limit groove 4 by the suction cup 9 on the adsorption platform 8. Continue to push the sliding platform 6 to the top of the fixture support platform 3 to ensure that the FPC is aligned with the FPC fixture 18. Operate the suction cup switch 12 again, control the solenoid valve to close, and let the suction cup 9 release the adsorbed FPC and place it on the FPC fixture 18. After releasing the FPC, lift the lower pressing plate 7, and the reset spring pushes the lower pressing plate 7 back to the initial position and waits for the next operation. During the operation, since the lower pressing plate 7 is designed with a transparent material body, the operator can observe the working status of the lower pressing plate at any time to ensure the accuracy of the operation. The baffle 15 can ensure the stability of the lower pressing plate 7 during the movement of the sliding platform 6. The pad 20 at the bottom of the base 1 can enhance the stability of the device and prevent displacement caused by vibration or external force.
[0041] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it; although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in the field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents, and these modifications or replacements should be included in the protection scope of the utility model.
Claims
1. An automatic loading device for power battery CCS products, comprising a base (1), characterized in that: A storage platform (2) is fixed on the upper left end of the base (1), a plurality of FPC limit grooves (4) arranged at equal intervals are fixed on the upper side of the storage platform (2), and a fixture support platform (3) is fixed on the upper left end of the base (1); The front and rear ends of the upper side of the base (1) are respectively fixed with slide rails (5); the upper end of the slide rail (5) is slidably mounted with a slide platform (6); a notch is provided in the middle of the slide platform (6); a lower pressure plate (7) is movably mounted on the upper side of the slide platform (6); an adsorption platform (8) corresponding to the notch is fixed in the middle of the lower side of the lower pressure plate (7); a plurality of rows of suction cups (9) are mounted on the lower end of the adsorption platform (8); an air extraction interface (10) is connected to the upper side of the lower pressure plate (7); and the air extraction interface (10) is connected to the suction cup (9) through a connecting pipeline.
2. The automatic loading device for power battery CCS products according to claim 1 is characterized in that: A handle (11) is fixed at each end of the upper side of the lower pressure plate (7), and a suction cup switch (12) is embedded on each upper side of the two handles (11). A solenoid valve is installed on the inner side of the air extraction interface (10), and the suction cup switch (12) is connected to the solenoid valve via a connecting line.
3. The automatic loading device for power battery CCS products according to claim 1 is characterized in that: The edge of the sliding platform (6) is provided with a plurality of guide grooves (13), the lower side of the lower pressure plate (7) is fixed with a plurality of guide posts (14) cooperating with the guide grooves (13), and a return spring is installed between the guide posts (14) and the bottom of the guide grooves (13).
4. The automatic loading device for power battery CCS products according to claim 1 is characterized in that: A baffle (15) is fixed to the left and right ends of the sliding platform (6), respectively, and the two ends of the lower pressing plate (7) are in contact with the inner side surfaces of the baffles (15) on both sides.
5. The automatic loading device for power battery CCS products according to claim 1 is characterized in that: A plurality of spaced-apart limiting columns (16) are fixed to the edge of the FPC limiting groove (4), and a first positioning column (17) matched with the FPC is fixed to the inner side of the FPC limiting groove (4).
6. The automatic loading device for power battery CCS products according to claim 1 is characterized in that: A plurality of second positioning columns (19) cooperating with the FPC jig (18) are fixed to the upper end of the jig support platform (3).
7. The automatic loading device for power battery CCS products according to claim 1 is characterized in that: A plurality of feet (20) are fixedly mounted on the bottom of the base (1).
8. The automatic loading device for power battery CCS products according to claim 1 is characterized in that: The lower pressing plate (7) is made of a transparent material.