Distance-adjustable cable pay-off machine

By using the design of telescopic rod and sliding roller in the cable release machine, the problem of inaccurate shaking and fixing of the release plate during the release process is solved, and the stability of the release plate and the fixing accuracy of the release plate are improved, thereby improving the construction efficiency and accuracy.

CN222556179UActive Publication Date: 2025-03-04无锡凡嘉润电工机械有限公司
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Patent Information

Application Number
CN202421237452.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-04
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

During the cable production and wiring process, the wiring tray is large in size and easily shaken, making it difficult to align the port with the wiring tray frame. It needs to be adjusted repeatedly when fixed, which reduces the fixing accuracy and construction efficiency.

Method used

An adjustable distance cable release machine is designed, using a telescopic rod and sliding roller, which increases the stability of the release machine body through the telescopic rod and reduces the need for hand-supporting support. The sliding roller is used to fix the release plates of different sizes to increase its stability and accuracy.

Benefits of technology

By increasing the stability of the wire laying machine body and the fixing accuracy of the wire laying tray, the number of shakes and adjustments of the wire laying tray during the fixing process is reduced, and the construction efficiency and accuracy are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of wire and cable production equipment, and particularly relates to a distance-adjustable cable pay-off machine which comprises a pay-off machine body. Two wire coil frames are fixedly connected to the inner wall of the pay-off machine body, an arc-shaped plate is fixedly connected to the middle of the inner wall of the pay-off machine body, multiple sets of telescopic rods are fixedly connected to the side wall of the arc-shaped plate, two first fixing rods are fixedly connected to the middles of the telescopic rods, and first connecting rods are fixedly connected to the middles of the two first fixing rods. The stability of the pay-off machine body after distance adjustment can be improved through the telescopic rod when a pay-off reel is placed, the effect of fixing the other side can be effectively improved by supporting the pay-off reel, shaking generated when the pay-off reel is clamped and fixed is reduced, and the pay-off machine body is more stable. The accuracy of the fixed position of the pay-off reel during clamping can be improved, the situation that the pay-off reel needs to be adjusted many times due to instability is reduced, and therefore the construction efficiency and precision are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electric wire and cable production equipment, in particular to a distance-adjustable cable pay-off machine. Background Art

[0002] Cable is an electrical energy device for signal transmission. Cables are widely used in the power industry to transmit large amounts of electrical energy. Cable pay-off machines are required for construction. Cable pay-off machines are a type of wire and cable auxiliary equipment used to automatically pay off cables during cable laying, thereby improving construction efficiency and quality.

[0003] The main work in the process of cable production and laying includes wire drawing, stranding, insulation and cabling. The adjustable distance cable pay-off machine can be suitable for cables of different types and specifications according to different models and specifications. During cable production and processing, the cable reel needs to be placed on the pay-off machine. First, adjust the cable pay-off machine spacing. At the same time, the pay-off reel needs to be placed on both sides of the middle. After placement, adjust the spacing and clamp it to allow the cable to be laid during production and processing on the pay-off machine.

[0004] During the process of cable production and laying out, it is found that when installing the pay-off reel, one end needs to be placed on the corresponding reel frame first, and then the other end is aligned with the corresponding reel frame. However, in this process, because the pay-off reel is usually heavy, the pay-off reel is prone to shaking during the placement process, making it difficult to align the pay-off reel port with the reel frame, so that repeated adjustments are required during the fixing and clamping process, which reduces the accuracy of fixing.

[0005] To this end, the utility model provides a distance-adjustable cable pay-off machine. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the utility model to solve its technical problems is: the utility model described in the utility model is an adjustable distance cable pay-off machine, comprising a pay-off machine body; the pay-off machine body has two wire drum racks fixedly connected to the inner wall, the pay-off machine body has an arc plate fixedly connected to the middle part of the inner wall, the arc plate side wall is fixedly connected to multiple groups of telescopic rods, the middle part of the telescopic rod is fixedly connected to two first fixing rods, the middle part of the two first fixing rods is fixedly connected to a first connecting rod, the middle part of the first connecting rod is rotatably connected to a first roller, due to the large volume of the pay-off drum, when placing it, it is necessary to fix one side first and then clamp and fix the other side, the telescopic rod can increase the stability of the pay-off machine body after the distance adjustment when placing the pay-off drum, reduce the need for hand support when fixing one side of the pay-off drum, and by supporting the pay-off drum, the fixing effect of the other side can be effectively increased, and the shaking generated when clamping the pay-off drum to fix it can be reduced, which can increase the accuracy of the fixed position of the pay-off drum when clamping, reduce instability and require multiple adjustments of the pay-off drum, thereby increasing the efficiency and accuracy of construction.

[0008] Preferably, the end of the telescopic rod is slidably connected to a support plate, the top of the support plate is fixedly connected to a connecting plate, the top of the connecting plate is fixedly connected to two second fixing rods, the middle parts of the two second fixing rods are fixedly connected to a second connecting rod, the middle part of the second connecting rod is rotatably connected to the second roller, and wire pay-off drums of different sizes can be fixed by sliding the second roller, so that wire pay-off drums of different specifications can be effectively supported before being clamped and fixed, thereby increasing the stability of the wire pay-off drums and effectively reducing the inclination caused by the clamping process, reducing the offset caused by clamping and reducing work efficiency.

[0009] Preferably, the pay-off machine body is fixedly connected to two first support rods near the end, the two first support rods are arranged opposite to each other, the ends of the two first support rods are fixedly connected to the second support rods, the ends of the two second support rods are fixedly connected to round rods, the middle part of the round rod is hollow, and the ends of the round rods are fixedly connected to two first elastic plates, which reduce the contact between the cable and the ground when paying out the cable by passing through the inside of the round rods, reduce the friction between the cable that is too long and the ground, effectively reduce the damage caused by the friction of the cable, and effectively fix the cut cable to reduce the wear of the outer protective cover of the cable.

[0010] Preferably, a plurality of sets of universal wheels are fixedly connected to the bottom of the pay-off machine body, wherein two of the universal wheels are provided with fixing grooves in the middle, and the fixing grooves are provided in the middle of the two universal wheels near one end of the first support rod, and a connecting shaft is fixedly connected to the bottom of the pay-off machine body near the universal wheels, and the middle of the connecting shaft is rotatably connected to a rocker, and a fixing block is fixedly connected to the side wall of the rocker, which can reduce the resistance encountered during movement when adjusting the spacing of the pay-off machine bodies, make it more convenient and easy to adjust the spacing of the pay-off machine bodies, improve the work efficiency when adjusting the spacing, can reduce the friction between the bottom of the pay-off machine body and the ground when adjusting, and can be fixed after moving to reduce the movement generated during work.

[0011] Preferably, two second elastic plates are hingedly connected to the middle part of the wire drum rack, and the two second elastic plates are oppositely arranged in the middle part of the wire drum rack. Two fixed plates are fixedly connected to the middle part of the second elastic plate, and the two fixed plates are oppositely arranged. Multiple groups of support shafts are fixedly connected to the middle part of the two fixed plates. The middle part of the support shaft is slidably connected to the pulley, and the support shaft is fixed by the fixed plate. The support shaft slides when it fits inside the wire drum, and wire drums of different models can be fixed. The friction between the wire drum and the wire drum rack is reduced by sliding the support shaft, and the wear between the wire drum and the wire drum rack is reduced, which effectively increases the resistance generated during placement.

[0012] Preferably, two oil storage boxes are fixedly connected to the middle part of the wire drum rack, and two connecting pipes are fixedly connected to the side walls of the oil storage boxes. The two connecting pipes are arranged opposite to each other on the side walls of the oil storage boxes, which can reduce the wear of the support shaft after long-term use, effectively increase the operation efficiency of the support shaft, and reduce rust and corrosion caused by long-term use.

[0013] The beneficial effects of the utility model are as follows:

[0014] 1. The utility model discloses an adjustable-distance cable pay-off machine. Due to the large size of the pay-off reel, one side needs to be fixed first and then the other side needs to be clamped and fixed when it is placed. The telescopic rod can increase the stability of the pay-off machine body after the distance adjustment when the pay-off reel is placed, and reduce the need for hand support when fixing one side of the pay-off reel. By supporting the pay-off reel, the fixing effect of the other side can be effectively increased, and the shaking when clamping the pay-off reel to fix it can be reduced. The accuracy of the fixed position of the pay-off reel when clamping can be increased, and the instability that requires multiple adjustments of the pay-off reel can be reduced, thereby increasing the efficiency and accuracy of the construction.

[0015] 2. The utility model describes an adjustable-distance cable pay-off machine, which can fix pay-off reels of different sizes by sliding the second roller, so that pay-off reels of different specifications can be effectively supported before being clamped and fixed, thereby increasing the stability of the pay-off reels and effectively reducing the inclination generated during the clamping process, thereby reducing the offset generated during clamping and reducing work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model will be further described below in conjunction with the accompanying drawings.

[0017] Figure 1 It is a stereoscopic diagram of an adjustable-distance cable pay-off machine in the utility model;

[0018] Figure 2 This is a structural diagram of an adjustable-distance cable pay-off machine in the utility model;

[0019] Figure 3 It is a schematic diagram of the cooperation between the telescopic rod and the support plate in the utility model;

[0020] Figure 4 It is a structural schematic diagram of the round rod in the utility model;

[0021] Figure 5 It is a structural schematic diagram of the universal wheel in the utility model;

[0022] Figure 6 It is a structural schematic diagram of the second elastic plate and the oil storage box in the utility model;

[0023] In the figure: 1. arc plate; 11. telescopic rod; 12. first fixed rod; 13. first connecting rod; 14. first roller; 2. support plate; 21. connecting plate; 22. second fixed rod; 23. second connecting rod; 24. second roller; 3. first support rod; 31. second support rod; 32. round rod; 33. first elastic plate; 4. universal wheel; 41. fixed groove; 42. connecting shaft; 43. rocker; 44. fixed block; 5. second elastic plate; 51. fixed plate; 52. support shaft; 53. pulley; 6. oil storage box; 61. connecting pipe; 7. first magnet; 71. second magnet; 8. pay-off machine body; 81. wire drum rack. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figure 2 , Figure 4As shown, an adjustable-distance cable pay-off machine described in an embodiment of the utility model comprises a pay-off machine body 8; two wire drum racks 81 are fixedly connected to the inner wall of the pay-off machine body 8, an arc-shaped plate 1 is fixedly connected to the middle of the inner wall of the pay-off machine body 8, and a plurality of groups of telescopic rods 11 are fixedly connected to the side walls of the arc-shaped plate 1, two first fixed rods 12 are fixedly connected to the middle of the telescopic rods 11, a first connecting rod 13 is fixedly connected to the middle of the two first fixed rods 12, and the middle of the first connecting rod 13 is rotatably connected to the first roller 14. When working, when the pay-off machine body 8 is adjusting the spacing, the telescopic rod 11 is stretched, and one end of the pay-off drum is placed on the wire drum rack 81, and the bottom of one end of the pay-off drum is placed on the plurality of first fixed rods 12. In a roller 14, multiple groups of first rollers 14 can be adjusted to fit the edge of the pay-off drum by rotating, and one end of the telescopic rod 11 supports the other end of the pay-off drum. Since the pay-off drum is large in size, one side needs to be fixed first and then the other side needs to be clamped and fixed when it is placed. The telescopic rod 11 can increase the stability of the pay-off machine body 8 after the distance adjustment when placing the pay-off drum, and reduce the need for hand support when fixing one side of the pay-off drum. By supporting the pay-off drum, the fixing effect of the other side can be effectively increased, and the shaking when clamping the pay-off drum to fix it can be reduced. The accuracy of the fixed position of the pay-off drum when clamping can be increased, and the instability that causes the pay-off drum to need multiple adjustments can be reduced, thereby increasing the efficiency and accuracy of construction.

[0026] like Figure 2 , Figure 4 As shown, the end of the telescopic rod 11 is slidably connected to a support plate 2, and a connecting plate 21 is fixedly connected to the top of the support plate 2. Two second fixing rods 22 are fixedly connected to the top of the connecting plate 21, and a second connecting rod 23 is fixedly connected to the middle of the two second fixing rods 22. The middle of the second connecting rod 23 is rotatably connected to a second roller 24. When working, when one side of the wire pay-off drum is fixed, the length is adjusted by sliding the connecting plate 21, and the second roller 24 is slid to the other side of the wire pay-off drum, and the other side of the wire pay-off drum is supported and fixed by the second roller 24. The second roller 24 is adjusted by rotating to fit and fix the edge of the wire pay-off drum. By sliding the second roller 24, wire pay-off drums of different sizes can be fixed, so that wire pay-off drums of different specifications can be effectively supported before being clamped and fixed, thereby increasing the stability of the wire pay-off drum and effectively reducing the inclination generated during the clamping process, thereby reducing the offset generated during clamping and reducing the work efficiency.

[0027] like Figure 2 , Figure 4As shown, the pay-off machine body 8 is fixedly connected to two first support rods 3 near the end, the two first support rods 3 are arranged oppositely, the ends of the two first support rods 3 are fixedly connected to the second support rods 31, the ends of the two second support rods 31 are fixedly connected to the round rods 32, the middle of the round rods 32 is hollow, and the ends of the round rods 32 are fixedly connected to two first elastic plates 33. When working, the second support rods 31 are supported by the two groups of first support rods 3, and the round rod 32 is supported between the two second support rods 31. Before paying off the wire, the cable is passed through the inside of the round rod 32. The cable is allowed to slide inside the round rod 32, and can slide normally after passing through the first elastic plate 33 when paying out the cable. When the cable slides in the opposite direction after the cable is cut off after paying out the cable, the two first elastic plates 33 are used to fix the cable when it slides in the opposite direction. By passing through the round rod 32, the contact between the cable and the ground is reduced when paying out the cable, and the friction between the cable and the ground caused by the cable being paid out too long is reduced, thereby effectively reducing the damage caused by the friction of the cable. The cut cable is effectively fixed, and the wear of the outer protective cover of the cable is reduced.

[0028] like Figure 2 , Figure 5 As shown, the bottom of the pay-off machine body 8 is fixedly connected with multiple sets of universal wheels 4, wherein two of the universal wheels 4 have fixed grooves 41 in the middle, and the fixed grooves 41 are arranged in the middle of the two universal wheels 4 near one end of the first support rod 3. The bottom of the pay-off machine body 8 is fixedly connected with a connecting shaft 42 near the universal wheels 4, and the middle of the connecting shaft 42 is rotatably connected to a rocker 43, and the side wall of the rocker 43 is fixedly connected with a fixing block 44. When working, the pay-off machine body 8 is adjusted by changing the direction through the universal wheels 4, and the connecting shaft 42 is used to adjust the spacing of the pay-off machine body 8. The rocker 43 can be rocked, and when the fixed block 44 at one end of the rocker 43 is close to the universal wheel 4, the fixed block 44 is placed in one of the fixed grooves 41, so that the universal wheel 4 is fixed. When adjusting the spacing of the pay-off machine body 8, the resistance encountered during movement can be reduced, making it more convenient and easy to adjust the spacing of the pay-off machine body 8, thereby improving the work efficiency when adjusting the spacing, reducing the friction between the bottom of the pay-off machine body 8 and the ground when adjusting the pay-off machine body 8, and being able to be fixed after moving to reduce the movement generated during work.

[0029] like Figure 2 , Figure 6As shown, two second elastic plates 5 are hingedly connected to the middle part of the wire drum rack 81, and the two second elastic plates 5 are arranged opposite to each other in the middle part of the wire drum rack 81, and two fixed plates 51 are fixedly connected to the middle part of the second elastic plate 5, and the two fixed plates 51 are arranged opposite to each other, and multiple groups of support shafts 52 are fixedly connected to the middle parts of the two fixed plates 51, and the middle parts of the support shafts 52 are slidably connected to the pulley 53. During operation, the middle part of the wire pay-off drum is placed in the two wire drum racks 81, and the second elastic plates 5 are in contact with the inside of the wire pay-off drum. When the wire pay-off drum is placed in the wire drum rack 81, the second elastic plates 5 are in contact with the inside of the wire pay-off drum to expand outward or contract inward, and the support shaft 52 is fixed by the fixed plate 51, and the support shaft 52 slides when it fits with the inside of the wire pay-off drum, so that different types of wire pay-off drums can be fixed, and the friction between the wire pay-off drum and the wire drum rack 81 is reduced by sliding the support shaft 52, and the wear between the wire pay-off drum and the wire drum rack 81 is reduced, thereby effectively increasing the resistance generated during placement.

[0030] like Figure 2 , Figure 6 As shown, two oil storage boxes 6 are fixedly connected to the middle part of the wire drum rack 81, and two connecting pipes 61 are fixedly connected to the side walls of the oil storage box 6. The two connecting pipes 61 are arranged opposite to each other on the side walls of the oil storage box 6. During operation, when the second elastic plate 5 is contracted by placing the wire pay-off drum, the lubricating oil is placed inside the oil storage box 6, and the surface of the oil storage box 6 is squeezed by the contraction of the second elastic plate 5. The lubricating oil flows into the surface of the second elastic plate 5 through one end of the connecting pipe 61, and then enters the surface of the support shaft 52, which can reduce the wear of the support shaft 52 after long-term use, effectively increase the operating efficiency of the support shaft 52, and reduce rust and corrosion caused by long-term use.

[0031] like Figure 5 As shown, two first magnets 7 are fixedly connected to the bottom of the unwinding machine body 8, and the second magnet 71 is fixedly connected to the side wall near the end of the rocker 43. The first magnet 7 and the second magnet 71 attract each other when they are close to each other. During operation, by shaking the rocker 43, the second magnet 71 and the first magnet 7 attract each other when they are close to each other, which can effectively reduce the contact between the rocker 43 and the universal wheel 4 when they are not fixed, and effectively prevent the problem of the universal wheel 4 being stuck.

[0032] During operation, when the pay-off machine body 8 is adjusted to adjust the spacing, the telescopic rod 11 is stretched, and one end of the pay-off drum is placed on the drum rack 81, and the bottom of one end of the pay-off drum is placed in the multiple sets of first rollers 14. The multiple sets of first rollers 14 can be adjusted to fit the edge of the pay-off drum, and one end of the telescopic rod 11 supports the other end of the pay-off drum. When one side of the pay-off drum is fixed, the length is adjusted by sliding the connecting plate 21, and the second roller 24 is slid to the other side of the pay-off drum, and the other side of the pay-off drum is moved forward by the second roller 24. The second roller 24 is adjusted by rotating to fit and fix the edge of the pay-off drum, and the second support rod 31 is supported by two sets of first support rods 3. The round rod 32 is supported between the two second support rods 31. Before paying out the wire, the cable is passed through the inside of the round rod 32, and the cable slides inside through the inside of the round rod 32. When paying out the wire, it can slide normally through the first elastic plate 33. When the wire is paid out, the wire is cut off and the cable slides in the opposite direction, and the two first elastic plates 33 are used to make the cable slide in the opposite direction. The swivel wheel 4 is fixed by resistance, and the swivel wheel 4 is moved in a direction-changing manner when adjusting the spacing of the pay-off machine body 8. The rocker 43 can be shaken by the connecting shaft 42. When the fixing block 44 at one end of the rocker 43 is close to the swivel wheel 4, the fixing block 44 is placed in one of the fixing grooves 41, so as to fix the swivel wheel 4. The middle part of the pay-off drum is placed in the two drum racks 81, and the second elastic plate 5 is used to contact the inside of the pay-off drum. When the pay-off drum is placed in the drum rack 81, the second elastic plate 5 is used to contact the inside of the pay-off drum. The second elastic plate 5 contracts by placing the wire pay-off disk, and the lubricating oil is placed inside the oil storage box 6. The surface of the oil storage box 6 is squeezed by the second elastic plate 5 and the lubricating oil flows into the surface of the second elastic plate 5 through one end of the connecting tube 61, and then enters the surface of the support shaft 52. By shaking the rocker 43, the second magnet 71 and the first magnet 7 are attracted to each other when they are close to each other.

[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A cable pay-off machine with adjustable distance, comprising a pay-off machine body (8); characterized in that: An arc-shaped plate (1) is fixedly connected to the middle of the inside of the wire-releasing machine body (8), and a plurality of telescopic rods (11) are fixedly connected to the side walls of the arc-shaped plate (1). Two first fixed rods (12) are fixedly connected to the middle of the telescopic rods (11), and a first connecting rod (13) is fixedly connected to the middle of the two first fixed rods (12). The middle of the first connecting rod (13) is rotatably connected to the first roller (14).

2. The adjustable distance cable pay-off machine according to claim 1, characterized in that: The end of the telescopic rod (11) is fixedly connected to a support plate (2), the top of the support plate (2) is fixedly connected to a connecting plate (21), the top of the connecting plate (21) is fixedly connected to two second fixing rods (22), the middle of the two second fixing rods (22) is fixedly connected to a second connecting rod (23), and the middle of the second connecting rod (23) is rotatably connected to a second roller (24).

3. The adjustable distance cable pay-off machine according to claim 2, characterized in that: The unwinding machine body (8) is fixedly connected to two first support rods (3) near the end, the two first support rods (3) are arranged opposite to each other, the ends of the two first support rods (3) are fixedly connected to second support rods (31), the ends of the two second support rods (31) are fixedly connected to round rods (32), and the ends of the round rods (32) are fixedly connected to two first elastic plates (33).

4. The adjustable distance cable pay-off machine according to claim 3, characterized in that: The bottom of the unwinding machine body (8) is fixedly connected to a plurality of sets of universal wheels (4), wherein two of the universal wheels (4) have fixed grooves (41) in the middle, and the fixed grooves (41) are arranged in the middle of the two universal wheels (4) near one end of the first support rod (3). The bottom of the unwinding machine body (8) is fixedly connected to a connecting shaft (42) near the universal wheels (4), and the middle of the connecting shaft (42) is rotatably connected to a rocker (43), and a fixing block (44) is fixedly connected to the side wall of the rocker (43).

5. The adjustable distance cable pay-off machine according to claim 4, characterized in that: Two wire drum racks (81) are fixedly connected to the inner wall of the wire unwinding machine body (8), two second elastic plates (5) are fixedly connected to the middle of the wire drum rack (81), the two second elastic plates (5) are arranged opposite to each other in the middle of the wire drum rack (81), two fixed plates (51) are fixedly connected to the middle of the second elastic plate (5), the two fixed plates (51) are arranged opposite to each other, a plurality of groups of support shafts (52) are fixedly connected to the middle of the two fixed plates (51), and the middle of the support shafts (52) are slidably connected to pulleys (53).

6. The adjustable distance cable pay-off machine according to claim 5, characterized in that: Two oil storage boxes (6) are fixedly connected to the middle of the wire drum frame (81), and two connecting pipes (61) are fixedly connected to the side wall of the oil storage box (6). The two connecting pipes (61) are arranged opposite to each other on the side wall of the oil storage box (6).