Repairing device for converter lining
By using stepper motor to drive gears and gear rings to alternately rotate in the converter lining repair equipment, the nozzle swing is achieved in combination with the limit block and limit pipe, and the nozzle angle is adjusted through the steel cable and winch, the problem of the nozzle angle cannot be adjusted in the existing equipment is solved, and uniform spraying and repairing efficiency of sprayed materials is improved.
Patent Information
- Application Number
- CN202421191283.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-29
AI Technical Summary
When repairing the existing converter lining repair equipment, the nozzle angle cannot be adjusted according to the use needs, resulting in uneven spraying and affecting the repair effect.
A converter lining repair device is designed, and a stepper motor is used to drive the gears and gear rings to rotate alternately, so as to achieve the swing of the nozzle through the limit block and the limit tube, avoid manual adjustment errors, and adjust the angle of the nozzle through the steel cable and winch.
The uniform spraying of sprayed materials is achieved, the repair efficiency is improved, the error caused by manual adjustment is avoided, and the nozzle angle adjustment is adapted to different working needs.
Smart Images

Figure CN222556973U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of converter lining repair, in particular to a converter lining repair device. Background Art
[0002] Furnace repair refers to the repair work of stopping or not stopping the furnace for sudden local damage or vulnerable and eroded parts of the soaking furnace. Generally, amorphous refractory materials are used as furnace repair materials. The converter life is a comprehensive key economic and technical indicator in converter steelmaking. Improving the furnace life can stabilize production and improve converter productivity, reduce refractory consumption, and effectively reduce production costs. The main factor affecting the converter life is the speed at which the converter lining is eroded. In order to ensure the effectiveness of the lining and improve the life of the converter, it is necessary to frequently carry out local repairs on the converter lining.
[0003] The existing Chinese utility model patent with reference announcement number: CN209636268U discloses a converter lining repair device, including a metal nozzle, a base, a car body and a connecting pipe, a first slot plate is vertically fixed on the upper end face of the car body, a first swing slot is provided in the middle of the first slot plate, a second slot plate is vertically fixed on the upper end face of the base, a second swing slot is provided in the middle of the second slot plate, the metal nozzle passes through the first swing slot and the second slot plate, a cylinder is fixed on the upper end face of the car body, an air pump is provided on one side of the cylinder, a cylinder push rod is installed on the cylinder, and the cylinder push rod and the metal nozzle are welded and fixed by a welding sheet. The utility model can assist manual repair of the furnace lining, improve the repair work efficiency and reduce the labor intensity of the repair work.
[0004] When repairing the furnace lining, the repair material is generally sprayed into the inside of the converter through a nozzle. At present, the nozzle angle is generally adjusted manually to swing the nozzle to repair the inside of the furnace lining. Since the inside of the furnace lining is curved, manual adjustment of the nozzle angle for spraying may cause the relative position between the nozzle and the furnace lining to change, resulting in uneven spraying, affecting the spraying effect. At the same time, the nozzle angle of the existing repair equipment cannot be adjusted according to the use requirements during repair, which is very inconvenient. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides a converter lining repair device, which has the advantages of facilitating the rotation of the nozzle and being able to adjust the nozzle angle, thereby solving the above-mentioned technical problems.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a converter lining repair device, comprising: a base plate, a universal wheel is fixedly installed at the bottom of the base plate, a stepping motor is fixedly installed at the top of the base plate, a gear is fixedly installed on the outer side of the rotating shaft of the stepping motor, a limiting frame is fixedly installed at the top of the base plate, a bearing is embedded and installed inside the limiting frame, a limiting tube is fixedly installed inside the bearing, a gear ring is fixedly installed on the outer side of the limiting tube, a limiting block and a support frame are fixedly installed inside the limiting tube, a driving motor is fixedly installed inside the support frame, a capstan is fixedly installed at the end of the rotating shaft of the driving motor, a conveying pipe is fixedly installed inside the limiting block, a feeding hose is fixedly installed at the front end of the conveying pipe, a connecting block is fixedly installed at the rear end of the conveying pipe, a connecting frame is movably installed on the rear side of the connecting block, a nozzle is fixedly installed at the rear end of the connecting frame, a steel cable is fixedly installed above the connecting frame, and a connecting hose is fixedly installed at the rear end of the nozzle; the base plate can support the stepping motor.
[0009] As a preferred technical solution of the utility model, the universal wheel is symmetrically installed at the four corners of the base plate with the center of the base plate as a reference, and the center of the limit frame is provided with an open hole structure matching the gear ring; the limit frame can limit the position of the limit tube.
[0010] As an optimal technical solution of the utility model, the bearing is symmetrically installed on the front and rear sides of the limit frame with the center of the limit frame as the reference, the limit tube is rotatably connected with the limit frame through the bearing, and the gear ring and the gear are meshed with each other; the bearing can facilitate the rotation of the limit tube.
[0011] As the preferred technical solution of the utility model, the driving motor is installed on the left and right sides of the capstan in a mirror-symmetrical manner with the center of the capstan as the reference, the upper and lower ends of the support frame are fixedly connected to the inside of the limit tube, and the driving motor is fixedly connected to the limit tube through the support frame; the capstan can reel in the steel cable under the drive of the driving motor.
[0012] As a preferred technical solution of the utility model, the delivery pipe is fixedly connected to the stopper by the stopper block, and the connection block is rotatably connected to the connection frame; the delivery pipe can facilitate the delivery of repair material to the nozzle.
[0013] As an optimal technical solution of the utility model, the rear end of the steel cable is fixedly connected to the connecting frame, and the front end of the steel cable is wrapped around the outside of the winch, and the front end of the connecting hose is fixedly connected to the rear end of the conveying pipe; the steel cable can adjust the rotation angle of the connecting frame.
[0014] As a preferred technical solution of the utility model, the nozzle is connected to the delivery pipe through a connecting hose, and the nozzle is rotatably connected to the connecting block through a connecting frame; the connecting hose can easily adapt to the rotation angle of the nozzle.
[0015] Compared with the prior art, the utility model provides a converter lining repair device having the following features:
[0016] Beneficial effects:
[0017] 1. The utility model is provided with a stepper motor, and the gear is fixedly installed on the outer side of the rotating shaft of the stepper motor, and the gear ring is meshed with the gear. The center of the limit frame is provided with an open hole structure matching the gear ring. The bearing is symmetrically installed on the front and rear sides of the limit frame with the center of the limit frame as the reference. The limit tube is rotatably connected with the limit frame through the bearing. The stepper motor drives the gear to rotate alternately clockwise and counterclockwise at a certain angle, so that the limit block rotates alternately clockwise and counterclockwise at a certain angle under the drive of the gear ring. Since the conveying pipe is fixedly installed on the inner wall of the limit pipe through the limit block, when the limit pipe rotates, the conveying pipe can drive the nozzle at the end to rotate with the axis of the limit pipe as the reference, thereby achieving the effect of swinging the nozzle. This method can avoid the error caused by manual swinging, and can make the repair material sprayed on the inner wall of the furnace lining more evenly.
[0018] 2. The utility model sets a connecting block, which is fixedly installed on the end of the conveying pipe. A rotating connection is formed between the connecting frame and the connecting block. The nozzle is inserted and installed on the rear end of the connecting frame, and the nozzle is connected with the conveying pipe through a connecting hose. The rear end of the steel cable is fixedly connected to the connecting frame, and the front end of the steel cable is wrapped around the outside of the winch. When the driving motor drives the winch to rotate forward to reel in the steel cable, the steel cable will pull the connecting frame to lift the nozzle upward. When the driving motor drives the winch to reverse, the connecting frame will rotate downward under the action of the gravity of the nozzle, thereby achieving the effect of adjusting the angle of the nozzle to adapt to different work requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the connection structure between the bottom plate and the limiting pipe of the utility model;
[0021] Figure 3 This is a schematic diagram of the connection structure between the delivery pipe and the limit block of the utility model;
[0022] Figure 4 This is a schematic diagram of the installation structure of the nozzle and the connecting frame of the utility model;
[0023] Among them: 1. bottom plate; 11. universal wheel; 12. stepping motor; 13. gear; 14. limit frame; 15. bearing; 16. limit tube; 17. gear ring; 18. limit block; 19. support frame; 110. drive motor; 111. capstan; 2. conveying pipe; 21. feed hose; 22. connecting block; 23. connecting frame; 24. nozzle; 25. steel cable; 26. connecting hose. DETAILED DESCRIPTION
[0024] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0025] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] See also Figure 1-Figure 4 In this embodiment, a converter lining repair device includes: a base plate 1, a universal wheel 11 is fixedly installed at the bottom of the base plate 1, a stepping motor 12 is fixedly installed at the top of the base plate 1, a gear 13 is fixedly installed on the outer side of the rotating shaft of the stepping motor 12, a limiting frame 14 is fixedly installed at the top of the base plate 1, a bearing 15 is embedded and installed inside the limiting frame 14, a limiting tube 16 is fixedly installed inside the bearing 15, a gear ring 17 is fixedly installed on the outer side of the limiting tube 16, a limiting block 18 and a supporting frame 19 are fixedly installed inside the limiting tube 16, a driving motor 110 is fixedly installed inside the supporting frame 19, and a capstan 111 is fixedly installed at the end of the rotating shaft of the driving motor 110.
[0028] The universal wheels 11 are symmetrically installed at the four corners of the base plate 1 with the center of the base plate 1 as a reference, and an opening structure matching the gear ring 17 is provided at the center of the limiting frame 14 .
[0029] The bearing 15 is symmetrically installed on the front and rear sides of the limiting frame 14 with the center of the limiting frame 14 as the reference. The limiting tube 16 is rotatably connected with the limiting frame 14 through the bearing 15, and the gear ring 17 and the gear 13 are meshed with each other.
[0030] The drive motor 110 is installed on the left and right sides of the capstan 111 in a mirror-symmetrical manner with the center of the capstan 111 as the reference. The upper and lower ends of the support frame 19 are fixedly connected to the inside of the limiting tube 16, and the drive motor 110 is fixedly connected to the limiting tube 16 through the support frame 19.
[0031] Specifically, the base plate 1 can support the stepper motor 12, the universal wheel 11 can facilitate the movement of the base plate 1, the stepper motor 12 can drive the gear 13 to rotate, the gear 13 can drive the gear ring 17 to rotate, the limit frame 14 can limit the position of the limit tube 16, the bearing 15 can facilitate the rotation of the limit tube 16, the limit tube 16 can drive the limit block 18 to rotate with the axis of the limit tube 16 as the reference, the gear ring 17 can drive the limit tube 16 to rotate, the limit block 18 can limit the position of the conveying pipe 2, the support frame 19 can limit the position of the drive motor 110, the drive motor 110 can drive the winch 111 to rotate, and the winch 111 can reel in the steel cable 25 driven by the drive motor 110.
[0032] The conveying pipe 2 is fixedly installed inside the limit block 18, a feed hose 21 is fixedly installed at the front end of the conveying pipe 2, a connecting block 22 is fixedly installed at the rear end of the conveying pipe 2, a connecting frame 23 is movably installed at the rear side of the connecting block 22, a nozzle 24 is fixedly installed at the rear end of the connecting frame 23, a steel cable 25 is fixedly installed above the connecting frame 23, and a connecting hose 26 is fixedly installed at the rear end of the nozzle 24. The conveying pipe 2 is fixedly connected to the limit pipe 16 through the limit block 18, and the connecting block 22 and the connecting frame 23 are rotatably connected.
[0033] The rear end of the steel cable 25 is fixedly connected to the connecting frame 23 , and the front end of the steel cable 25 is wound around the outside of the winch 111 . The front end of the connecting hose 26 is fixedly connected to the rear end of the conveying pipe 2 .
[0034] The nozzle 24 is connected to the delivery pipe 2 through the connecting hose 26 , and the nozzle 24 is rotatably connected to the connecting block 22 through the connecting frame 23 .
[0035] Specifically, the conveying pipe 2 can facilitate the conveying of repair materials to the nozzle 24, the feeding hose 21 can facilitate the rotation of the conveying pipe 2, the connecting block 22 can facilitate the rotation of the connecting frame 23, the connecting frame 23 can drive the nozzle 24 to rotate, the nozzle 24 can facilitate the spraying of materials onto the inner wall of the converter lining, the steel cable 25 can adjust the rotation angle of the connecting frame 23, and the connecting hose 26 can facilitate the rotation angle of the nozzle 24.
[0036] When in use, the gear 13 is fixedly mounted on the outer side of the rotating shaft of the stepper motor 12, and the gear ring 17 is meshed with the gear 13. The center of the limit frame 14 is provided with an open hole structure matching the gear ring 17. The bearing 15 is symmetrically mounted on the front and rear sides of the limit frame 14 with the center of the limit frame 14 as the reference. The limit tube 16 is rotatably connected with the limit frame 14 through the bearing 15. The stepper motor 12 drives the gear 13 to rotate alternately clockwise and counterclockwise at a certain angle, so that the limit block 18 is driven by the gear ring 17 to rotate alternately clockwise and counterclockwise at a certain angle. Since the delivery pipe 2 is fixedly mounted on the inner wall of the limit pipe 16 through the limit block 18, when the limit pipe 16 rotates, the delivery pipe 2 can drive the nozzle 24 at the end to rotate with the axis of the limit pipe 16 as the reference, thereby achieving the effect of swinging the nozzle 24. The method can avoid errors caused by manual swinging and can make the repair material sprayed more evenly to the inner wall of the furnace lining. The connecting block 22 is fixedly installed at the end of the conveying pipe 2, and the connecting frame 23 and the connecting block 22 are rotatably connected. The nozzle 24 is inserted and installed at the rear end of the connecting frame 23, and the nozzle 24 is connected to the conveying pipe 2 through the connecting hose 26. The rear end of the steel cable 25 is fixedly connected to the connecting frame 23, and the front end of the steel cable 25 is wound around the outside of the winch 111. When the driving motor 110 drives the winch 111 to rotate forward to reel in the steel cable 25, the steel cable 25 will pull the connecting frame 23 to lift the nozzle 24 upward. When the driving motor 110 drives the winch 111 to reverse, the connecting frame 23 will rotate downward under the action of the gravity of the nozzle 24, thereby achieving the effect of adjusting the angle of the nozzle 24 to adapt to different work requirements.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A converter lining repair device, characterized in that: include: A base plate (1), a universal wheel (11) is fixedly installed below the base plate (1), a stepping motor (12) is fixedly installed above the base plate (1), a gear (13) is fixedly installed on the outer side of the rotating shaft of the stepping motor (12), a limiting frame (14) is fixedly installed above the base plate (1), a bearing (15) is embedded and installed inside the limiting frame (14), a limiting tube (16) is fixedly installed inside the bearing (15), a gear ring (17) is fixedly installed on the outer side of the limiting tube (16), a limiting block (18) and a support frame (19) are fixedly installed inside the limiting tube (16), and the support frame (19) A driving motor (110) is fixedly installed inside the limiting block (18), a winch (111) is fixedly installed at the end of the rotating shaft of the driving motor (110), a conveying pipe (2) is fixedly installed inside the limiting block (18), a feeding hose (21) is fixedly installed at the front end of the conveying pipe (2), a connecting block (22) is fixedly installed at the rear end of the conveying pipe (2), a connecting frame (23) is movably installed on the rear side of the connecting block (22), a nozzle (24) is fixedly installed at the rear end of the connecting frame (23), a steel cable (25) is fixedly installed above the connecting frame (23), and a connecting hose (26) is fixedly installed at the rear end of the nozzle (24).
2. The converter lining repair device according to claim 1, characterized in that: The universal wheels (11) are symmetrically mounted on the four corners of the base plate (1) with the center of the base plate (1) as a reference, and an opening structure matching the gear ring (17) is provided at the center of the limiting frame (14).
3. The converter lining repair device according to claim 1, characterized in that: The bearing (15) is symmetrically mounted on the front and rear sides of the limiting frame (14) with the center of the limiting frame (14) as a reference, the limiting tube (16) is rotatably connected to the limiting frame (14) through the bearing (15), and the gear ring (17) and the gear (13) are meshed with each other.
4. The converter lining repair device according to claim 1, characterized in that: The drive motor (110) is installed on the left and right sides of the capstan (111) in a mirror-symmetrical manner with the center of the capstan (111) as a reference, and the upper and lower ends of the support frame (19) are fixedly connected to the inside of the limit tube (16), and the drive motor (110) is fixedly connected to the limit tube (16) through the support frame (19).
5. The converter lining repair device according to claim 1, characterized in that: The conveying pipe (2) is fixedly connected to the limiting pipe (16) via a limiting block (18), and the connecting block (22) is rotatably connected to the connecting frame (23).
6. The converter lining repair device according to claim 1, characterized in that: The rear end of the steel cable (25) is fixedly connected to the connecting frame (23), and the front end of the steel cable (25) is wound around the outside of the winch (111), and the front end of the connecting hose (26) is fixedly connected to the rear end of the conveying pipe (2).
7. The converter lining repair device according to claim 1, characterized in that: The spray head (24) is connected to the delivery pipe (2) via a connecting hose (26), and the spray head (24) is rotatably connected to the connecting block (22) via a connecting frame (23).
Citation Information
Patent Citations
Converter lining repairing device
CN209636268U