Intelligent metal door surface continuous oxidizing and coloring treatment equipment

By designing an intelligent metal door surface continuous oxidation and coloring treatment device including a round table, an electric rotary table, a hanger and a metal door panel, the existing equipment has solved the problems of large area and low processing efficiency, and achieved compact structure and efficient continuous processing.

CN222557065UActive Publication Date: 2025-03-04ZHEJIANG HUAWEI DOOR IND CO LTD
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Patent Information

Application Number
CN202420578715.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-03-04
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing intelligent metal door surface continuous oxidation and coloring treatment equipment covers a large area during the installation process and has low processing efficiency, so continuous processing cannot be achieved.

Method used

An intelligent metal door surface continuous oxidation and coloring treatment device is designed including a round table, an electric rotary table, a hanger and a metal door panel. The round table and the electric rotary table are fixedly connected by multiple supporting columns to achieve the compact structure and efficient rotation of the equipment. There are multiple processing tanks and material pick-up and discharge mechanisms on the equipment, allowing the metal door panel to enter the treatment tank continuously for oxidation and coloring.

Benefits of technology

The compact structure of the device reduces the installation footprint and enables more efficient oxidation and coloring through continuous processing, improving overall flexibility and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an intelligent metal door surface continuous oxidation coloring treatment equipment, including: round table, electric rotary table, hanger and metal door plank, wherein: round table and electric rotary table are fixedly connected through at least three support pillar, electric rotary table is located above round table and coaxial with round table, and the metal door plank is located above the electric rotary table and coaxial with the round table. A plurality of treatment ponds are uniformly distributed on the circular truncated cone, and one of the treatment ponds is an oxidation pond; the output end of the electric rotating table is vertically downward; an opening of the treatment tank faces upwards; the whole structure is more compact, the occupied area of installation can be reduced, meanwhile, the metal doors can be continuously carried to enter the corresponding treatment ponds to be subjected to oxidation coloring treatment, and therefore the whole device is more efficient, flexible and convenient.
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Description

Technical Field

[0001] The utility model belongs to the field of metal door processing, and in particular relates to an intelligent metal door surface continuous oxidation coloring processing device. Background Art

[0002] As the name suggests, metal doors are doors made of metal. Metal doors are not only strong and durable, but also have good anti-theft and fire resistance. They are mostly used as entrance doors and are also recognized and chosen by more and more users.

[0003] In order to improve the corrosion resistance, wear resistance and aesthetics of metal doors during later use, the surface of the metal doors needs to be oxidized. Although there are many different oxidation and coloring equipment on the market, the existing intelligent metal door surface continuous oxidation and coloring equipment requires a large amount of floor space during installation. At the same time, during the oxidation and coloring process of metal doors, only after one batch of treatment is completed can the next batch of metal doors be processed, which affects the processing efficiency.

[0004] Therefore, it is very necessary to invent a kind of intelligent metal door surface continuous oxidation coloring processing equipment. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a technical solution adopted by an intelligent metal door surface continuous oxidation coloring treatment device: an intelligent metal door surface continuous oxidation coloring treatment device, comprising a round table, an electric rotating table, a hanger and a metal door panel, wherein: the round table and the electric rotating table are fixedly connected by at least three supporting columns, and the electric rotating table is above the round table and coaxial with the round table, and a plurality of treatment pools are evenly distributed on the round table, one of which is an oxidation pool; the output end of the electric rotating table is vertically downward; the opening of the treatment pool is upward;

[0006] Preferably, a material taking mechanism and a material loading mechanism for placing the hanger are evenly and fixedly installed on the circular table, and the material taking mechanism and the material loading mechanism are located between two adjacent support columns, and the composition structure of the material taking mechanism and the material loading mechanism is the same;

[0007] Preferably, a plurality of material taking and discharging mechanisms are evenly and fixedly installed at the output end of the electric rotating table, and the material taking and discharging mechanisms are located above the processing tank;

[0008] Preferably, the hanger is placed on the corresponding material taking mechanism and feeding mechanism, and the hanger is clamped and fixedly connected with the corresponding material taking and placing mechanism;

[0009] Preferably, the metal door panel is placed in a hanging rack.

[0010] Preferably, a control box is fixedly installed on one side of the outside of the circular table, and the controller inside the control box is electrically connected to the electric rotating table, the material picking and releasing mechanism, the material picking mechanism and the loading mechanism; a number of lower support seats are evenly distributed and fixedly installed on the circumferential surface of the bottom of the circular table, and the lower support seats are fixedly connected to the bottom ends of the corresponding support columns.

[0011] Preferably, a plurality of upper support seats are evenly and fixedly mounted on the circumference of the electric rotating table, and the upper support seats are fixedly connected to the top ends of the corresponding support columns.

[0012] Preferably, the material picking and releasing mechanism includes a hydraulic push rod, and the hydraulic push rod is fixedly installed on the output end of the electric rotating table, and the output end of the hydraulic push rod is vertically downward; an electric rotating claw is fixedly installed on the output end of the hydraulic push rod, and the clamping head of the electric rotating claw is vertically downward, and the electric rotating claw is clamped and fixedly connected to the hanging bracket; the hydraulic push rod and the electric rotating claw are electrically connected to the controller inside the control box.

[0013] Preferably, the material picking mechanism includes a support seat and a conveyor belt, and a limiting cavity is opened at the center of the upper surface of the support seat, and a plurality of rollers are evenly distributed and rotatably installed on the support seat; the conveyor belt is sleeved on the rollers, and the conveyor belt is in the limiting cavity and is rotatably connected to the limiting cavity; a motor is fixedly installed on one side of the support seat, and the output end of the motor rotates through the support seat and is fixedly connected to one end of one of the rollers; the motor is electrically connected to the controller inside the control box.

[0014] Preferably, the bracket includes a rectangular frame, and a connecting plate is fixedly installed at the center above the rectangular frame, and a hanging ear is fixedly installed on the connecting plate; an electrode sheet is fixedly installed on one side above the rectangular frame, and the electrode sheet is electrically connected to the electrode on the oxidation tank; a number of limit grooves are evenly distributed on both sides inside one end of the rectangular frame, and a number of limit grooves 2 are opened on both sides inside the other end of the rectangular frame, and the position of the limit groove 2 corresponds to the position of the limit groove; the metal door panel is slidably installed in the corresponding limit groove and limit groove 2; the hanging ear is clamped with the electric rotating clamp.

[0015] Compared with the prior art, the advantages of the utility model are:

[0016] The overall structural setting of the utility model is more compact, which can reduce the installation footprint, and at the same time can continuously carry the metal door into the corresponding treatment pool for oxidation coloring treatment, thereby making the whole more efficient, flexible and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a structural schematic diagram of the electric rotating table and the material taking and placing mechanism of the utility model.

[0019] Figure 3 It is a partial enlarged structural schematic diagram of point A of the utility model.

[0020] Figure 4 It is a schematic diagram of the structure of the hanging rack and the metal door panel of the utility model.

[0021] In the figure:

[0022] Round table 1, electric rotating table 2, supporting column 3, processing pool 4, material taking and releasing mechanism 5, hydraulic push rod 51, electric rotating clamp 52, material taking mechanism 6, supporting seat 61, limiting cavity 62, conveyor belt 63, feeding mechanism 7, hanging rack 8, rectangular frame 81, connecting plate 82, hanging ear 83, electrode sheet 84, limiting groove 85, limiting groove two 86, metal door panel 9, lower supporting seat 10, upper supporting seat 11. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be described clearly and completely below. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0024] In the description of the embodiments, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0025] The utility model is further described below in conjunction with the accompanying drawings:

[0026] Embodiment 1

[0027] Reference Figure 1-4 , an intelligent metal door surface continuous oxidation coloring treatment equipment, including a round table 1, an electric rotating table 2, a hanger 8 and a metal door panel 9, wherein: the round table 1 and the electric rotating table 2 are fixedly connected by at least three support columns 3, and the stability between the round table 1 and the electric rotating table 2 can be ensured by the setting of the support columns 3, and the electric rotating table 2 is above the round table 1 and coaxial with the round table 1. Through the setting of the electric rotating table 2, each material taking and discharging mechanism 5 can be driven to move to the top of the corresponding treatment pool. A number of treatment pools 4 are evenly distributed on the round table 1. The treatment pools 4 include a degreasing pool, a cleaning pool, an alkali cleaning pool, a neutralization pool, an oxidation pool, a coloring pool and a drying pool, etc. The order between them can be arranged according to the actual production needs. Through the setting of the treatment pool 4, the basic steps required for the oxidation coloring treatment of the metal door can be met; the output end of the electric rotating table 2 is vertically downward; the opening of the treatment pool 4 is upward;

[0028] The truncated table 1 is evenly and fixedly provided with a material taking mechanism 6 and a material loading mechanism 7 for placing a hanger 8, and the material taking mechanism 6 and the material loading mechanism 7 are located between two adjacent support columns 3, and the composition structure of the material taking mechanism 6 and the material loading mechanism 7 are the same; through the setting of the material taking mechanism 6, the hanger 8 carrying the metal door panel 9 that has been oxidized and colored can be placed on the material taking mechanism 6, and then the hanger 8 carrying the metal door panel 9 can be moved out of the truncated table 1 through the material taking mechanism 6; through the setting of the material loading mechanism 7, the hanger 8 carrying the metal door panel 9 that has not been oxidized and colored can be placed on the material loading mechanism 7, and the material loading mechanism 7 can be moved to the truncated table 1, so as to facilitate the corresponding material taking and unloading mechanism 5 to clamp;

[0029] A plurality of material taking and discharging mechanisms 5 are evenly and fixedly installed at the output end of the electric rotating table 2, and the material taking and discharging mechanisms 5 are located above the processing tank 4. The setting of the material taking and discharging mechanisms 5 facilitates the taking and placing of the hanger 8;

[0030] The hanger 8 is placed on the corresponding material taking mechanism 6 and feeding mechanism 7, and the hanger 8 is clamped and fixedly connected with the corresponding material taking and releasing mechanism 5; the metal door panels 9 are placed in the hanger 8, and the setting of the hanger 8 facilitates the storage of a certain number of metal door panels 9.

[0031] A control box is fixedly installed on one side of the outside of the circular table 1, and the controller inside the control box is electrically connected to the electric rotating table 2, the material picking and releasing mechanism 5, the material picking mechanism 6 and the loading mechanism 7; a number of lower support seats 10 are evenly and fixedly installed on the circumferential surface of the bottom of the circular table 1, and the lower support seats 10 are fixedly connected to the bottom ends of the corresponding support columns 3; the controller adopts existing technology, such as the single-chip microcomputer in the existing technology, so it will not be described in detail here.

[0032] The material taking and releasing mechanism 5 includes a hydraulic push rod 51. Through the setting of the hydraulic push rod 51, the electric rotating claw 52 can be driven to approach the round table 1, and the hydraulic push rod 51 is fixedly installed on the output end of the electric rotating table 2, and the output end of the hydraulic push rod 51 is vertically downward; the output end of the hydraulic push rod 51 is fixedly installed with an electric rotating claw 52. Through the setting of the electric rotating claw 52, ​​the hanger 8 can be clamped, and the clamping head of the electric rotating claw 52 is vertically downward, and the electric rotating claw 52 is clamped and fixedly connected to the hanger 8; the hydraulic push rod 51 and the electric rotating claw 52 are electrically connected to the controller inside the control box.

[0033] The material-taking mechanism 6 includes a support seat 61 and a conveyor belt 63, and a limiting cavity 62 is opened at the center of the upper surface of the support seat 61. The stability of the conveyor belt 63 can be guaranteed by the setting of the support seat 61 and the limiting cavity 62. The support seat 61 is evenly and rotatably installed with a plurality of rollers; the conveyor belt 63 is sleeved on the rollers, and the conveyor belt 63 is in the limiting cavity 62 and is rotatably connected with the limiting cavity 62; a motor is fixedly installed on one side of the support seat 61, and the output end of the motor rotates through the support seat 61 and is fixedly connected to one end of one of the rollers. Through the setting of the motor and the roller, the conveyor belt 63 can be driven to rotate smoothly in the limiting cavity 62; half of the support seat 61 is fixedly installed on the truncated table 1, and corresponds to the position of each treatment pool 4 on the truncated table 1, and the motor is electrically connected to the controller inside the control box.

[0034] The hanger 8 includes a rectangular frame 81. The setting of the rectangular frame 81 can ensure the stability between the metal door panels 9. A connecting plate 82 is fixedly installed at the center above the rectangular frame 81. The setting of the connecting plate 82 can ensure the strength between the hanging ear 83 and the rectangular frame 81. The hanging ear 83 is fixedly installed on the connecting plate 82. The setting of the hanging ear 83 facilitates connection with the corresponding hanging ear 83. An electrode sheet 84 is fixedly installed on one side above the rectangular frame 81. The setting of the electrode sheet 84 facilitates the conduction of the hanger 8 and the metal door panels 9 on the hanger 8 in the oxidation tank, and the electrode sheet 84 is electrically connected to the electrode on the oxidation tank. One end of the rectangular frame 81 A number of limit grooves 85 are evenly distributed on both sides of the interior, and a number of limit grooves 86 are provided on both sides of the interior of the other end of the rectangular frame 81. Through the setting of the limit grooves 85 and the limit grooves 86, the distance between the metal door panels 9 can be limited to prevent the metal door panels 9 from being stuck together. At the same time, the metal door panels 9 can only be taken and placed from the end of the rectangular frame 81 with the limit grooves 85, thereby preventing the metal door panels 9 from accidentally falling off from the rectangular frame 81. The position of the limit grooves 86 corresponds to the position of the limit grooves 85; the metal door panels 9 are slidably installed in the corresponding limit grooves 85 and the limit grooves 86; the hanging ears 83 are clamped with the electric rotating clamps 52.

[0035] In this embodiment, when in use, the hanger 8 with the metal door panel 9 is placed on the feeding mechanism 7, and then the corresponding conveyor belt 63 is driven by the motor on the feeding mechanism 7 to rotate, and the hanger 8 is moved to one side of the round table 1. After it moves to the required position on the round table 1, it stops moving, and then the electric rotating table 2 is rotated to make one of the material taking and releasing mechanisms 5 above the hanger 8 on the feeding mechanism 7, and the corresponding electric rotating claw 52 is driven by the corresponding hydraulic push rod 51 to approach the hanger 8, and the claw of the electric rotating claw 52 is clamped on the hanging ear 83, so that the hanger 8 can be raised, and then the electric rotating table 2 is continued to rotate, so that the material taking and releasing mechanism 5 that clamps the hanger 8 is moved to the top of the corresponding treatment pool 4, and stops rotating. At this time, the electric rotating table 2 can be used to rotate. The movable rotating jaw 52 adjusts the position between the hanger 8 and the processing pool 4 so that the hanger 8 can safely enter the processing pool 4, and then the electric rotating table 2 and the hydraulic push rod 51 drive the hanger 8 to enter the corresponding processing pool 4 in turn for processing. In the process that the hanger 8 carries the metal door panel 9 to enter the corresponding processing pool 4 in turn for processing, the above-mentioned method can be continued to allow other loading and unloading mechanisms 5 to carry the hanger 8 with the metal door panel 9 into the corresponding processing pool 4 for processing, and then the hanger 8 carrying the processed metal door panel 9 is moved to the loading mechanism 6, and the corresponding electric rotating jaw 52 is released, and the hanger 8 can be removed from the round table 1 through the loading mechanism 6, and finally the cycle operation is carried out in this way.

[0036] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.

Claims

1. An intelligent metal door surface continuous oxidation coloring treatment device, characterized in that: The invention comprises a round table (1), an electric rotating table (2), a hanging frame (8) and a metal door panel (9), wherein: the round table (1) and the electric rotating table (2) are fixedly connected via at least three supporting columns (3), and the electric rotating table (2) is above the round table (1), and a plurality of treatment pools (4) are evenly distributed on the round table (1); the treatment pools (4) include a degreasing pool, a cleaning pool, an alkali cleaning pool, a neutralization pool, an oxidation pool, a coloring pool and a drying pool; The truncated table (1) is evenly and fixedly provided with a material taking mechanism (6) and a material loading mechanism (7) for placing the hanging rack (8), and the material taking mechanism (6) and the material loading mechanism (7) are located between two adjacent supporting columns (3), and the material taking mechanism (6) and the material loading mechanism (7) have the same composition structure; A plurality of material taking and discharging mechanisms (5) are evenly and fixedly installed at the output end of the electric rotating table (2), and the material taking and discharging mechanisms (5) are located above the processing pool (4); The hanging rack (8) is placed on the corresponding material taking mechanism (6) and the material loading mechanism (7), and the hanging rack (8) is clamped and fixedly connected with the corresponding material taking and placing mechanism (5); The metal door panel (9) is placed in the hanging rack (8).

2. The intelligent metal door surface continuous oxidation coloring treatment device according to claim 1, characterized in that: A control box is fixedly mounted on one side of the outside of the circular table (1), and a controller inside the control box is electrically connected to the electric rotating table (2), the material taking and placing mechanism (5), the material taking mechanism (6) and the material loading mechanism (7); a plurality of lower support seats (10) are evenly and fixedly mounted on the circumferential surface of the bottom of the circular table (1), and the lower support seats (10) are fixedly connected to the bottom ends of the corresponding support columns (3).

3. The intelligent metal door surface continuous oxidation coloring treatment device according to claim 2, characterized in that: A plurality of upper support seats (11) are evenly and fixedly installed on the circumference of the electric rotating platform (2), and the upper support seats (11) are fixedly connected to the top ends of the corresponding support columns (3).

4. The intelligent metal door surface continuous oxidation coloring treatment device as claimed in claim 3, characterized in that: The material taking and placing mechanism (5) comprises a hydraulic push rod (51), and the hydraulic push rod (51) is fixedly mounted on the output end of the electric rotating table (2); an electric rotating clamp (52) is fixedly mounted on the output end of the hydraulic push rod (51), and the electric rotating clamp (52) is clamped and fixedly connected to the hanging bracket (8); the hydraulic push rod (51) and the electric rotating clamp (52) are electrically connected to a controller inside a control box.

5. The intelligent metal door surface continuous oxidation coloring treatment device as claimed in claim 4, characterized in that: The material taking mechanism (6) comprises a support seat (61) and a conveyor belt (63), and a limit cavity (62) is provided on the upper surface of the support seat (61), and a plurality of rollers are evenly rotatably mounted on the support seat (61); the conveyor belt (63) is sleeved on the rollers, and the conveyor belt (63) is in the limit cavity (62) and is rotatably connected to the limit cavity (62); a motor is fixedly mounted on one side of the support seat (61), and the output end of the motor rotates through the support seat (61) and is fixedly connected to one end of one of the rollers; half of the support seat (61) is fixedly mounted on the truncated table (1) and corresponds to the position of each treatment pool (4) on the truncated table (1); the motor is electrically connected to a controller inside a control box.

6. The intelligent metal door surface continuous oxidation coloring treatment device according to claim 4, characterized in that: The hanger (8) comprises a rectangular frame (81), and a connecting plate (82) is fixedly mounted on the rectangular frame (81), and a hanging ear (83) is fixedly mounted on the connecting plate (82); an electrode sheet (84) is fixedly mounted on one side above the rectangular frame (81), and the electrode sheet (84) is electrically connected to an electrode on the oxidation tank; a plurality of limiting grooves (85) are evenly distributed and penetrated on both sides of the interior of one end of the rectangular frame (81), and a plurality of limiting grooves (86) are evenly distributed and penetrated on both sides of the interior of the other end of the rectangular frame (81), and a plurality of limiting grooves (86) are respectively opened on both sides of the interior of the other end, and the position of the limiting grooves (86) corresponds to the position of the limiting grooves (85); the metal door panel (9) is slidably mounted in the corresponding limiting grooves (85) and limiting grooves (86); and the hanging ear (83) is clamped with the electric rotating clamp (52).