Uniform sanding device for diamond production line saw

Abstract

The utility model discloses a uniform sanding device for a diamond production line saw, and belongs to the technical field of sanding devices. A uniform sand feeding device for a diamond production line saw comprises an electroplating box and further comprises supporting rods fixedly connected to the two sides of the electroplating box, and the supporting rods are rotationally connected with power-on guide wheels; a steering guide wheel is rotationally connected into the electroplating box; a liquid storage tank is fixedly connected to the upper part of the electroplating box and is used for extracting electroplating liquid at the bottom of the electroplating box to circularly flow; a rotating shaft is rotationally connected to the liquid storage tank, the rotating shaft extends into the electroplating tank, and a plurality of groups of second stirring rods are fixedly connected to the rotating shaft located in the electroplating tank; according to the utility model, carborundum in the electroplating liquid can be prevented from depositing at the bottom of the electroplating box to influence the electroplating quality, so that the carborundum in the electroplating liquid is more uniformly distributed, and meanwhile, the consumed carborundum in the electroplating box can be supplemented at any time, so that the concentration of the carborundum in the electroplating liquid is always within a certain range, and the electroplating effect is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of sanding devices, in particular to a diamond production line saw uniform sanding device. Background Art

[0002] With the development of science and technology, the application of hard and brittle materials such as silicon crystals, sapphires, and ceramics is becoming more and more widespread. For the precision cutting of hard and brittle materials, electroplated diamond wire saws are currently mainly used. Electroplated diamond wire saws are made of electroplated metal nickel as a binder and diamond particles as abrasives. Diamond particles are consolidated onto a metal wire matrix through electrodeposition to form a cutting tool. As an efficient, economical and precise cutting tool, diamond wire saws play an important role in many fields.

[0003] With the continuous expansion of the application field of diamond wire saws, the requirements for its performance are getting higher and higher. Uniform sanding of diamond wire saws is of great significance for improving cutting efficiency and accuracy, extending service life, ensuring product quality, optimizing production costs and meeting diversified needs. At present, during the electroplating process, the electroplating solution is in a relatively static state, which often causes the diamond powder in the electroplating solution to settle to the bottom, thereby affecting the quality of the finished diamond wire saw. Based on this, the utility model is proposed. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a diamond production line saw uniform sanding device which can overcome the above problems or at least partially solve the above problems.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A diamond production line saw uniform sanding device comprises an electroplating box, and also includes: support rods fixedly connected to both sides of the electroplating box, and energized guide wheels rotatably connected to the support rods; a steering guide wheel rotatably connected inside the electroplating box; a liquid storage tank fixedly connected to the top of the electroplating box, and the liquid storage tank is used to extract the electroplating liquid at the bottom of the electroplating box for circulation; a rotating shaft rotatably connected to the liquid storage tank, and the rotating shaft extends to the interior of the electroplating box, and a plurality of groups of second stirring rods are fixedly connected to the rotating shaft located inside the electroplating box, and the second stirring rods are used to stir the electroplating liquid inside the electroplating box.

[0007] Preferably, a water pump is fixedly connected to the top of the liquid storage tank, the output end of the water pump is connected to the liquid storage tank, a liquid outlet pipe is connected to the bottom of the liquid storage tank, and a liquid inlet pipe is connected between the water pump and the electroplating box.

[0008] Preferably, a transmission box is fixedly connected to the top of the liquid storage tank, a servo motor is fixedly connected to the top of the transmission box, a worm is fixedly connected to the output end of the servo motor, and the worm is fixedly connected to the rotating shaft.

[0009] Furthermore, a feeding box is fixedly connected above the liquid storage box, and a feeding chute is connected to the feeding box.

[0010] Furthermore, a feeding block is slidably arranged in the feeding box, and a feeding port is provided between the feeding box and the liquid storage tank.

[0011] Furthermore, a transmission shaft is rotatably connected to the transmission box, one end of the transmission shaft is fixedly connected to a worm wheel, and the worm wheel is meshed with the worm.

[0012] Furthermore, the other end of the transmission shaft is fixedly connected with a turntable, a bump is fixedly connected to the turntable, a push rod is fixedly connected to the feeding block, and the push rod is slidably connected to the bump.

[0013] Preferably, a first stirring rod is fixedly connected to the rotating shaft located in the liquid storage tank, and a plurality of guide grooves are provided on the power guide wheel and the steering guide wheel.

[0014] Compared with the prior art, the utility model provides a diamond production line saw uniform sanding device, which has the following beneficial effects:

[0015] 1. The diamond production line is equipped with a uniform sanding device. The servo motor drives the second stirring rod to stir the electroplating solution to prevent the diamond sand in the electroplating solution from being deposited at the bottom of the electroplating box and affecting the electroplating quality, making the diamond sand in the electroplating solution more evenly distributed.

[0016] 2. The diamond production line saw has a uniform sand feeding device, which drives the worm and worm gear to rotate through the servo motor, thereby driving the feeding block to automatically unload the material, so that the diamond sand consumed in the electroplating box can be replenished at all times, so that the concentration of diamond sand in the electroplating solution is always within a certain range, thereby improving the electroplating effect.

[0017] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model can prevent the corundum in the electroplating solution from being deposited at the bottom of the electroplating box and affecting the electroplating quality, so that the corundum in the electroplating solution is more evenly distributed. At the same time, the corundum consumed in the electroplating box can be replenished at all times, so that the concentration of corundum in the electroplating solution is always within a certain range, thereby improving the electroplating effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of a diamond production line saw uniform sanding device proposed by the utility model Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the structure of a diamond production line saw uniform sanding device proposed by the utility model Figure 2 ;

[0020] Figure 3 This is a cross-sectional view of a diamond production line saw uniform sanding device proposed by the utility model;

[0021] Figure 4 A diamond production line saw uniform sanding device proposed by the utility model Figure 2 The structural diagram of the enlarged part A in the middle;

[0022] Figure 5 A diamond production line saw uniform sanding device proposed by the utility model Figure 3 Schematic diagram of the enlarged structure of part B.

[0023] In the figure: 1. electroplating box; 11. support rod; 12. power guide wheel; 13. steering guide wheel; 14. guide groove; 2. liquid storage tank; 21. liquid outlet pipe; 3. discharge trough; 31. feeding box; 32. discharge port; 33. feeding block; 4. transmission box; 41. servo motor; 42. worm; 43. worm wheel; 44. rotating shaft; 441. first stirring rod; 442. second stirring rod; 45. transmission shaft; 46. turntable; 461. bump; 47. push rod; 5. water pump; 51. liquid inlet pipe. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0026] Example 1: Reference Figure 1-Figure 5A diamond production line saw uniform sanding device includes an electroplating box 1, and also includes: support rods 11 are fixedly connected to both sides of the electroplating box 1, and an energized guide wheel 12 is rotatably connected to the support rods 11; a steering guide wheel 13 is rotatably connected inside the electroplating box 1; a liquid storage tank 2 is fixedly connected to the top of the electroplating box 1, and the liquid storage tank 2 is used to extract the electroplating liquid at the bottom of the electroplating box 1 for circulation; a rotating shaft 44 is rotatably connected to the liquid storage tank 2, and the rotating shaft 44 extends to the inside of the electroplating box 1, and a plurality of groups of second stirring rods 442 are fixedly connected to the rotating shaft 44 located inside the electroplating box 1, and the second stirring rods 442 are used to stir the electroplating liquid inside the electroplating box 1, and a transmission box 4 is fixedly connected to the top of the liquid storage tank 2, and a servo motor 41 is fixedly connected to the top of the transmission box 4, and a worm 42 is fixedly connected to the output end of the servo motor 41, and the worm 42 is fixedly connected to the rotating shaft 44.

[0027] In the utility model, the metal wire passes over the power-carrying guide wheel 12 and then goes around to the bottom of the steering guide wheel 13. Under the limit of the two steering guide wheels 13, the metal wire is immersed in the plating solution in the plating box 1. When the power-carrying guide wheel 12 and the plating solution are energized, the corundum in the plating solution is electroplated onto the metal wire. The servo motor 41 drives the rotating shaft 44 to perform forward and reverse rotation at a fixed frequency, thereby driving the second stirring rod 442 to rotate and stir the plating solution in a forward and reverse manner, thereby preventing the corundum in the plating solution from being deposited at the bottom of the plating box 1 and affecting the electroplating quality. The forward and reverse stirring at a fixed frequency can avoid the problem of uneven electroplating effect on both sides of the metal wire due to unidirectional flow of water.

[0028] Example 2: Reference Figure 1-Figure 5 , which is basically the same as the embodiment 1, and furthermore, a water pump 5 is fixedly connected to the top of the liquid storage tank 2, the output end of the water pump 5 is connected to the liquid storage tank 2, a liquid outlet pipe 21 is connected to the bottom of the liquid storage tank 2, a liquid inlet pipe 51 is connected between the water pump 5 and the electroplating tank 1, a feed box 31 is fixedly connected to the top of the liquid storage tank 2, a feed trough 3 is connected to the feed box 31, a feed block 33 is slidably provided in the feed box 31, a feed port 32 is provided between the feed box 31 and the liquid storage tank 2, and a transmission box 4 is rotated on the transmission box 4. A transmission shaft 45 is connected, one end of the transmission shaft 45 is fixedly connected to a worm wheel 43, the worm wheel 43 is meshed with the worm 42, the other end of the transmission shaft 45 is fixedly connected to a turntable 46, the turntable 46 is fixedly connected to a protrusion 461, the feed block 33 is fixedly connected to a push rod 47, the push rod 47 and the protrusion 461 are slidably connected, a first stirring rod 441 is fixedly connected to the rotating shaft 44 located in the liquid storage tank 2, and a plurality of guide grooves 14 are provided on the power guide wheel 12 and the steering guide wheel 13.

[0029] In the utility model, a throttle valve is provided inside the liquid outlet pipe 21 so as to control the flow rate of the electroplating liquid inside the liquid storage tank 2 into the electroplating tank 1. Under the action of the water pump 5, the electroplating liquid at the bottom of the electroplating tank 1 is pumped out through the liquid inlet pipe 51 and flows into the liquid storage tank 2, thereby forming a complete water cycle. This circulating waterway can pump out the corundum deposited below the electroplating tank 1 and re-enter the electroplating tank 1, thereby making the content of refined steel sand in the electroplating solution more uniform, and can improve the utilization rate of refined steel sand, and avoid the corundum deposited at the bottom and causing waste of refined steel sand;

[0030] When the servo motor 41 drives the rotating shaft 44 to move forward and backward, it also drives the worm 42 to rotate, the worm 42 drives the worm wheel 43 and the transmission shaft 45 to rotate, the transmission shaft 45 drives the turntable 46 to rotate, the protrusion 461 drives the push rod 47 to reciprocate while following the rotation of the turntable 46, and the push rod 47 drives the feeding block 33 to move synchronously. A through groove is provided in the middle of the feeding block 33. When the feeding block 33 moves to the bottom of the feeding trough 3, the metal inside the feeding trough 3 is The corundum will automatically fall down to fill the groove of the feeding block 33. When the feeding block 33 moves to the discharge port 32, the corundum in the groove of the feeding block 33 will fall into the liquid storage tank 2 through the discharge port 32, and will be evenly distributed in the liquid storage tank 2 under the stirring of the first stirring rod 441 and will flow into the electroplating tank 1 below together with the electroplating solution, so that the corundum consumed in the electroplating tank 1 can be replenished at all times, so that the concentration of corundum in the electroplating solution is always within a certain range, thereby improving the electroplating effect;

[0031] A plurality of V-shaped guide grooves 14 are provided on the power guide wheel 12 and the steering guide wheel 13 for guiding and limiting the metal wires, and multiple metal wires can be electroplated at the same time. A certain gap is left in the middle of the power guide wheel 12 and the steering guide wheel 13 to avoid collision between the metal wires and the rotating shaft 44.

[0032] When in use, the user first winds the metal wire around the guide groove 14 on the powered guide wheel 12 and the steering guide wheel 13 in the correct manner, and adds an appropriate amount of corundum to the electroplating solution and the inside of the feed trough 3 to start the device, and complete the electroplating of the metal wire under the guidance of the rotation of the powered guide wheel 12.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A diamond production line saw uniform sanding device, comprising an electroplating box (1), characterized in that: Also includes: Support rods (11) are fixedly connected to both sides of the electroplating box (1), and a current guide wheel (12) is rotatably connected to the support rod (11); a steering guide wheel (13) is rotatably connected inside the electroplating box (1); A liquid storage tank (2) is fixedly connected above the electroplating box (1), and the liquid storage tank (2) is used to extract the electroplating liquid at the bottom of the electroplating box (1) for circulation; A rotating shaft (44) is rotatably connected to the liquid storage box (2), the rotating shaft (44) extending into the interior of the electroplating box (1), and a plurality of sets of second stirring rods (442) are fixedly connected to the rotating shaft (44) located inside the electroplating box (1), the second stirring rods (442) being used to stir the electroplating liquid inside the electroplating box (1); A feeding box (31) is fixedly connected above the liquid storage box (2), a feeding chute (3) is connected to the feeding box (31), a feeding block (33) slides inside the feeding box (31), and a feeding port (32) is provided between the feeding box (31) and the liquid storage box (2); When the second stirring rod (442) rotates, the feeding block (33) performs a slow reciprocating motion to regularly add diamond grit into the liquid storage tank (2).

2. The diamond production line saw uniform sanding device according to claim 1, characterized in that: A water pump (5) is fixedly connected to the top of the liquid storage tank (2), the output end of the water pump (5) is connected to the liquid storage tank (2), a liquid outlet pipe (21) is connected to the bottom of the liquid storage tank (2), and a liquid inlet pipe (51) is connected between the water pump (5) and the electroplating box (1).

3. The diamond production line saw uniform sanding device according to claim 1, characterized in that: A transmission box (4) is fixedly connected above the liquid storage tank (2), a servo motor (41) is fixedly connected above the transmission box (4), a worm (42) is fixedly connected to the output end of the servo motor (41), and the worm (42) is fixedly connected to a rotating shaft (44).

4. The diamond production line saw uniform sanding device according to claim 3, characterized in that: A transmission shaft (45) is rotatably connected to the transmission box (4), one end of the transmission shaft (45) is fixedly connected to a worm wheel (43), and the worm wheel (43) is meshed with the worm (42).

5. The diamond production line saw uniform sanding device according to claim 4, characterized in that: The other end of the transmission shaft (45) is fixedly connected to a rotating disk (46), a protrusion (461) is fixedly connected to the rotating disk (46), a push rod (47) is fixedly connected to the feeding block (33), and the push rod (47) is slidably connected to the protrusion (461).

6. The diamond production line saw uniform sanding device according to claim 1, characterized in that: A first stirring rod (441) is fixedly connected to the rotating shaft (44) located in the liquid storage tank (2), and a plurality of guide grooves (14) are provided on the power guide wheel (12) and the steering guide wheel (13).

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