Integrated house component

By adopting integrated house components with hollow cuboid structures, the problems of complex structure and low strength in the prior art are solved, and the effects of fast production speed, material saving and excellent stress performance are achieved.

CN222557975UActive Publication Date: 2025-03-04PALACE MODULAR HOUSING (CHONGQING) CO LTD
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Patent Information

Application Number
CN202421311181.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-04
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing integrated house component module structures have problems such as complex structure and low strength, resulting in slow production speed, waste of materials and limited processing size.

Method used

A hollow cuboid is formed by a concave member with opposite openings, an upper flange plate, a lower flange plate and a web are provided on both sides. Several holes are provided in the web in the length direction, and a connecting member is provided at the end of the hollow cuboid to cooperate with the connecting block.

Benefits of technology

It realizes the effect of easy material configuration, fast production and production speed, can be processed into structural components of various sizes according to design calculations, has better stress performance and more material saving effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated house component which comprises concave components with opposite openings, the two concave components form a hollow cuboid, and an upper flange plate, a lower flange plate and a web plate are arranged on the two sides of the hollow cuboid. A plurality of open holes are formed in the web plate in the length direction; the connecting pieces are arranged at the openings of the ends of the hollow cuboids, every two adjacent hollow cuboids can be connected together through matching of the connecting pieces and the connecting blocks, materials of the integrated house component are easy to configure, the component module is simple in structure, and the integrated house is convenient to manufacture and low in cost.
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Description

Technical Field

[0001] The utility model belongs to the technical field of integrated houses, and in particular relates to an integrated house component. Background Art

[0002] Integrated housing is also known as industrialized rapid assembly housing. Its main feature is that the various component modules of the house are prefabricated in the factory, which can be quickly assembled into a complete set of houses on site, thereby reducing material waste, labor-intensive and wet operations. Integrated housing is a kind of temporary or permanent house with professional design, standardized, modular and universal production, easy to dismantle, convenient to install, convenient to transport and store, and can be reused and turned over many times. Integrated housing is widely used in rural residential housing, villas, offices, dormitories; large-scale field exploration and field operation construction housing such as transportation, water conservancy, oil and natural gas; temporary housing for urban office, civil resettlement, exhibition, etc.; leisure villas and holiday homes in tourist areas; earthquake relief and military fields. There are many kinds of modular structures of integrated housing components in the prior art, some of which have the disadvantages of complex structure and some of which have the disadvantages of low strength.

[0003] A Chinese patent with application number CN202222547238.9 discloses a steel connection structure suitable for house construction, including No. 1 steel, No. 2 steel and a connecting block, with connecting grooves at both ends of the connecting block, No. 2 through-holes on both sides of the middle of the top and bottom of the connecting block, and a No. 1 through-hole on the side away from each other for every two corresponding No. 2 through-holes, each No. 1 through-hole and No. 2 through-hole are connected to the corresponding connecting groove, a mounting plate is provided on one side of the connecting block, and screws are detachably connected on both sides of the middle of the mounting plate, and a fastening nut and a gasket are provided on the end of each screw away from the mounting plate.

[0004] A large amount of steel is needed in house construction. Steel is a material of a certain shape, size and performance made from steel ingots, billets or steel through pressure processing. Most steel processing is done through pressure processing, which causes plastic deformation of the processed steel.

[0005] However, the beams and columns used in the integrated houses in the above prior art generally adopt rectangular steel tubes or I-shaped steels, and the material specifications are limited. Only existing specifications can be selected, resulting in slow production speed, limited processing size, and raw materials are easily wasted during processing and production, resulting in high material consumption. Utility Model Content

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] An integrated house component comprises concave components with openings facing each other, wherein two concave components form a hollow cuboid, and both sides of the hollow cuboid are provided with an upper flange plate, a lower flange plate and a web plate;

[0008] The web is provided with a plurality of openings along the length direction;

[0009] A connecting piece is provided at the opening of the end of the hollow cuboid, and two adjacent hollow cuboids can be connected together through the cooperation of the connecting piece and the connecting block.

[0010] Furthermore, the opening is arranged on the center line of the web in the length direction.

[0011] Furthermore, the openings in the webs on both sides are arranged in parallel or staggered.

[0012] Furthermore, the opening includes a polygonal, circular or elliptical shape.

[0013] Furthermore, the opening is a regular hexagon.

[0014] Furthermore, the two concave components are welded to form a hollow cuboid.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The integrated house component materials are easy to configure, the component module structure is simple, the integrated house is easy to manufacture, and the cost is low;

[0017] The advantages of using this structure are:

[0018] 1. Fast production speed;

[0019] 2. The required amount can be calculated according to the design structure and processed into structural components of various sizes;

[0020] 3. Compared with traditional structural components, it has better stress-bearing performance;

[0021] 4. Save more materials; BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the concave component in the embodiment of the utility model;

[0023] Figure 2 This is a schematic diagram of the overall structure of an integrated house component embodiment of the utility model;

[0024] Figure 3 This is a schematic diagram of the main frame structure of the embodiment of the utility model;

[0025] Figure 4 This is a schematic diagram of a structure of a wall panel or a floor panel combined into an embodiment of the utility model;

[0026] Figure 5This is a schematic diagram of the overall structure of a house assembled in accordance with an embodiment of the utility model;

[0027] The reference numerals in the drawings of the specification include:

[0028] Concave component 1, upper flange plate 10, lower flange plate 11, web plate 12, opening 2, connecting piece 3, connecting block 4. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0030] Among them, the drawings are only used for exemplary explanations, and they only show schematic diagrams rather than actual drawings, and cannot be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted, and the same or similar reference numerals in the drawings of the embodiments of the utility model correspond to the same or similar parts; in the description of the utility model, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer" and the like appear, the directions or positional relationships indicated are based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, so the terms describing the positional relationship in the drawings are only used for exemplary explanations, and cannot be understood as limitations on this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0031] like Figure 1 - Figure 5 As shown, an integrated house component of the utility model comprises concave components 1 with openings facing each other, and two concave components 1 form a hollow cuboid, and the two sides of the hollow cuboid are provided with an upper flange plate 10, a lower flange plate 11 and a web plate 12;

[0032] The web 12 is provided with a plurality of openings 2 along the length direction. The web 12 is provided with the openings 2 to form a honeycomb beam-column, thereby increasing the cross-sectional height of the beam-column, increasing the stiffness and cross-sectional bending bearing capacity of the beam-column in the plane of the web 12, and making full use of the performance of the material.

[0033] In addition, the opening 2 can save steel usage, reduce the deadweight of the structure, and has good earthquake resistance.

[0034] A connecting piece 3 is provided at the opening of the end of the hollow cuboid, and two adjacent hollow cuboids can be connected with a node by welding or bolts.

[0035] The connecting member 3 has an extending end, which cooperates with the connecting end opened on the side of the connecting block 4 and is fastened with bolts.

[0036] The integrated house component materials are easy to configure, and the integrated house component modules made of this material have a simple structure, are easy to manufacture, and have low costs;

[0037] Steel plates are laser cut according to the designed dimensions, then staggered and welded into rectangular sections to form structural members with honeycomb holes; each member is combined into a frame structure through welding, anchor bolts and other methods.

[0038] The advantages of using this structure are:

[0039] 1. Fast production speed;

[0040] 2. The required amount can be calculated according to the design structure and processed into structural components of various sizes;

[0041] 3. Compared with traditional structural components, it has better stress-bearing performance;

[0042] 4. Save more materials;

[0043] 5. Easy to use with matching insulation material - lightweight foam filling material.

[0044] The opening is arranged on the center line of the web in the length direction, and the openings in the webs on both sides are arranged in parallel or staggered.

[0045] The shape of the opening can be in various forms, such as polygonal, circular or elliptical, and the above shapes can also be combined. The component has openings of various styles.

[0046] When implementing the present technical solution, it is preferred to adopt a regular hexagonal opening solution, so that the laser cutting production is uniform and the production speed is fast.

[0047] Furthermore, the two concave components are welded to form a hollow cuboid.

[0048] The utility model also discloses the production of the component, and the specific steps are as follows:

[0049] S1: Honeycomb component processing

[0050] The steel plate coil raw material is sheared and punched by a laser cutting machine, and the steel plate is bent into a concave shape by a bending machine, such as Figure 1 Then the bent concave parts are welded together to form a honeycomb component, as shown in FIG. Figure 2 shown.

[0051] S2: Unit module structure manufacturing

[0052] The two ends of the honeycomb structure are node-welded and the whole structure is hot-dip galvanized after welding.

[0053] Four honeycomb components are connected by bolts to form the main structural frame, and rivets are used to connect the secondary beams and keels in the middle to form the wall panels and floor structures. Figure 3 , Figure 4 shown.

[0054] S3: Unit module assembly

[0055] The wall panels and floor structures are connected by combination to form an overall house structure, such as Figure 5 shown.

[0056] Compared with the traditional method, assembling prefabricated houses of the same size can save nearly 30% of steel and increase the assembly speed by nearly 50%;

[0057] Used in conjunction with thermal insulation materials, it improves the thermal insulation performance of buildings and saves nearly 30% of costs compared to traditional thermal insulation materials.

[0058] The above are only embodiments of the utility model. The common sense such as the known specific structures and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field are aware of all the common technical knowledge in the technical field to which the utility model belongs before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement the scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for the ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent.

Claims

1. An integrated housing component, characterized in that: include: Concave components with openings facing each other, wherein the two concave components form a hollow cuboid, and the two sides of the hollow cuboid are provided with an upper flange plate, a lower flange plate and a web plate; The web is provided with a plurality of openings along the length direction; A connecting piece is provided at the opening of the end of the hollow cuboid, and two adjacent hollow cuboids can be connected together through the cooperation of the connecting piece and the connecting block.

2. An integrated house component according to claim 1, characterized in that: The opening is arranged on the center line in the length direction of the web.

3. An integrated house component according to claim 1 or 2, characterized in that: The openings in the webs on both sides are arranged in parallel or staggered.

4. An integrated house component according to claim 1 or 2, characterized in that: The openings include polygonal, circular or elliptical shapes.

5. The integrated house component according to claim 3, characterized in that: The opening is a regular hexagon.

6. An integrated house component according to claim 1, 2 or 5, characterized in that: The two concave components are welded to form a hollow cuboid.

Citation Information

Patent Citations

  • Steel connecting structure suitable for house construction

    CN218881172U