Cold cutting air pipe unit of cooling section of ceramic tile kiln

By designing a cold cut air duct unit in the cooling section of the tile kiln with adjustable air flow range and a roller conveyor belt system driven by a servo motor, the problem of inadequate air outlet range cannot be adjusted in the prior art, and efficient cooling and thermal energy utilization are achieved to adapt to ceramic tiles of different widths.

CN222560669UActive Publication Date: 2025-03-04FUJIAN ANTAI BUILDING MATERIALS IND CO LTD
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Patent Information

Application Number
CN202421338981.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-04
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The cold-cut air duct unit in the cooling section of the existing ceramic tile kiln cannot adjust the air outlet range, resulting in insufficient cooling or ineffective wind and waste energy, and poor applicability.

Method used

A cold-cut air duct unit for the cooling section of the ceramic tile kiln is designed. By rotating the screw, the screw plate movement is driven, the air flow range is adjusted, and the width of the ceramic tile is adapted to the width of the ceramic tile. The roller conveyor belt and the reversing part are driven by the servo motor to achieve cooling on both upper and lower sides of the ceramic tile.

Benefits of technology

It realizes flexible adjustment of the air outlet range, adapts to ceramic tiles of different widths, ensures cooling effect, avoids ineffective air outlets, improves the applicability and cooling uniformity of the device, and makes full use of heat energy to heat water through heat exchange.

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Abstract

The utility model relates to a cold cutting air pipe unit of a cooling section of a ceramic tile kiln, which comprises a pipe body, a transmission part is arranged in the pipe body, a bottom shell is fixedly connected to the inner bottom wall of the pipe body, a plurality of spray heads are fixedly arranged at the top of the bottom shell in a penetrating manner, the spray heads are positioned below the transmission part, and a screw rod is rotatably connected in the bottom shell. Two sections of threads with opposite screwing directions are arranged on the peripheral surface of the screw rod, screw plates are in threaded connection with the two sections of threads on the peripheral surface of the screw rod, the screw plates are in sliding connection with the bottom shell, the screw rod rotationally penetrates through the pipe body, and one end of the screw rod extends out of the pipe body. The utility model relates to the technical field of tile cooling. The two screw plates can be driven to move by rotating the screw rod, so that the range of airflow in the bottom shell is adjusted, the air outlet range is adjusted, the air outlet range can be matched with the width of a ceramic tile, the cooling effect of the ceramic tile is guaranteed, invalid air outlet is avoided, and the applicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tile cooling, in particular to a cold-cut air duct unit of a tile kiln cooling section. Background Art

[0002] The design of the kiln cooling section is different for each factory. The design requirement is to ensure that the temperature of the tiles coming out of the high-temperature section of the kiln can be reduced smoothly and stably.

[0003] For example, a Chinese patent with publication number CN207622545U discloses a cold-cut air duct unit of a tile kiln cooling section, including a kiln cooling section and a conveyor belt arranged in the kiln cooling section, a plurality of first straight cooling pipes and first special-shaped cooling pipes are arranged above the conveyor belt, a plurality of second straight cooling pipes and second special-shaped cooling pipes are arranged below the conveyor belt, the first straight cooling pipes and the first special-shaped cooling pipes are arranged alternately; the second straight cooling pipes and the second special-shaped cooling pipes are arranged alternately; the first straight cooling pipes and the second straight cooling pipes are both provided with a plurality of air outlets evenly arranged along the axial direction and facing the conveyor belt; the two ends of the first special-shaped cooling pipe are provided with a plurality of air outlets facing the conveyor belt; the middle part of the second special-shaped cooling pipe is provided with a plurality of air outlets facing the conveyor belt.

[0004] This patent can cool the tiles evenly with good cooling effect. However, this patent cannot adjust the air outlet range. When the width of the tiles does not match the air outlet range, it is easy to cause insufficient cooling of the tiles or ineffective air outlet and waste energy. Therefore, it is not suitable for use. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a cold-cut air duct unit for a tile kiln cooling section, so as to solve the technical problems mentioned in the above background technology.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A cold-cut air duct unit for a cooling section of a tile kiln comprises a tube body, a transmission member is arranged in the tube body, a bottom shell is fixedly connected to the bottom wall of the tube body, a plurality of nozzles are fixedly penetrated through the top of the bottom shell, the nozzles are located below the transmission member, a screw is rotatably connected in the bottom shell, and the outer circumference of the screw is provided with two sections of threads with opposite rotation directions, screw plates are threadedly connected at the two sections of threads on the outer circumference of the screw, the screw plates are slidably connected to the bottom shell, the screw rotates through the tube body and one end extends to the outside of the tube body, an air pump is fixedly connected to the bottom of the tube body, and the output end of the air pump extends to between the two screw plates in the bottom shell.

[0008] Furthermore, the transmission member includes two roller conveyor belts fixedly connected to the tube body, the ceramic tiles are located on the top of the roller conveyor belts, and a reversing portion is provided between the two roller conveyor belts.

[0009] Furthermore, the reversing part includes a rotating rod rotatably connected to the tube body, one end of the rotating rod extends to the outside of the tube body, a driving member is provided on one side of the tube body, and a rotating drum is fixedly sleeved on the outer circumference of the rotating rod located inside the tube body, and two placement grooves are provided on the outer circumference of the rotating drum, and the placement grooves are at the same height as the top surface of the roller conveyor belt.

[0010] Furthermore, the driving member includes a servo motor fixedly connected to the side wall of the tube body, the output end of the servo motor is transmission-connected with a driving gear, the outer peripheral surface of the rotating rod is fixedly sleeved with a driven gear, and the driving gear is meshed with the driven gear.

[0011] Furthermore, a water tank is placed on one side of the tube body, water is added to the water tank, a heat conducting pipe is fixedly passed through the top of the tube body above the bottom shell, the heat conducting pipe is fixedly passed through the water tank, and the heat conducting pipe is spirally arranged in the water tank, and a faucet is fixedly connected to the lower half of one side of the water tank.

[0012] Furthermore, a collecting hopper is fixedly connected to the top of the tube body just above the bottom shell, the collecting hopper is communicated with the interior of the tube body, and the heat conducting pipe is fixedly passed through the top surface of the collecting hopper and extends into the collecting hopper.

[0013] In summary, the present invention includes at least one of the following beneficial technical effects:

[0014] 1. The cold-cut air duct unit of the cooling section of the tile kiln can drive the two screw plates to move by rotating the screw rod, thereby adjusting the range of the air flow in the bottom shell, and then adjusting the air outlet range, so that the air outlet range can be adapted to the width of the tile, which not only ensures the cooling effect of the tile, but also avoids ineffective air outlet, thereby improving the applicability of the device;

[0015] 2. In the cold-cut duct unit of the cooling section of a tile kiln, when the tile moves on the roller conveyor, it automatically enters the corresponding placement slot, and then the servo motor drives the tile to flip and fall onto another roller conveyor, so that the nozzle exhaust can cool both the upper and lower surfaces of the tile, improving the cooling uniformity;

[0016] 3. In the cold-cut duct unit of the cooling section of a tile kiln, after the exhaust air from the nozzle blows toward the tiles, it takes away the heat of the tiles and moves upward, enters the heat conduction pipe and passes through the water tank, exchanges heat with the water in the water tank, heats the water, and thus fully utilizes the thermal energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a three-dimensional diagram of a cold-cut air duct unit of a tile kiln cooling section of the present embodiment;

[0019] Figure 2 It is a rear view of a cold cut air duct unit of a tile kiln cooling section of the present embodiment;

[0020] Figure 3 is a front cross-sectional view of a cold-cut air duct unit of a tile kiln cooling section of the present embodiment;

[0021] Figure 4 It is a partial side sectional view of a cold cut air duct unit of a tile kiln cooling section of this embodiment.

[0022] In the figure, 1, tube body; 2, transmission part; 21, roller conveyor; 22, reversing part; 23, rotating rod; 24, driving part; 25, rotating drum; 26, placement groove; 3, bottom shell; 4, nozzle; 5, screw; 6, screw plate; 7, air pump; 8, water tank; 9, heat transfer pipe; 10, faucet; 11, collecting bucket. DETAILED DESCRIPTION

[0023] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0024] Example:

[0025] Reference Figures 1 to 4 The utility model discloses a cold-cut air duct unit of a cooling section of a tile kiln, comprising a pipe body 1, a transmission member 2 is arranged in the pipe body 1, a bottom shell 3 is fixedly connected to the bottom wall of the pipe body 1, a plurality of nozzles 4 are fixedly penetrated on the top of the bottom shell 3, the nozzles 4 are located below the transmission member 2, a screw 5 is rotatably connected in the bottom shell 3, and the outer circumference of the screw 5 is provided with two sections of threads with opposite rotation directions, screw plates 6 are threadedly connected at the two sections of threads on the outer circumference of the screw 5, the screw plates 6 are slidably connected to the bottom shell 3, the screw 5 rotates through the pipe body 1 and one end extends to the outside of the pipe body 1, an air pump 7 is fixedly connected to the bottom of the pipe body 1, and the output end of the air pump 7 extends to between the two screw plates 6 in the bottom shell 3.

[0026] In this embodiment, the transmission member 2 is used to transport the tiles so that the tiles move in the tube body 1. When the air pump 7 is working, the air is exhausted toward the space between the two screw plates 6 in the bottom shell 3, and the air flow is ejected through the corresponding nozzles 4 and blows toward the tiles from bottom to top to cool the tiles.

[0027] When the exhaust range of the nozzle 4 does not match the width of the tile, the screw 5 is rotated to drive the two screw plates 6 to move in the opposite direction, thereby adjusting the distance between the two screw plates 6, and then adjusting the width of the air outlet to adapt to the width of the tile, which not only ensures the cooling effect of the tile, but also avoids ineffective air outlet, thereby improving the applicability of the device.

[0028] Obviously, the ceramic tile should be located at the center of the transmission member 2 when discharged from the kiln, that is, the front and rear center planes of the ceramic tile and the front and rear center planes of the bottom shell 3 are coplanar.

[0029] In a further preferred embodiment of the present invention, Figure 3 As shown, the transmission member 2 includes two roller conveyor belts 21 fixedly connected to the tube body 1 , the tiles are located on the top of the roller conveyor belts 21 , and a reversing portion 22 is provided between the two roller conveyor belts 21 .

[0030] In this embodiment, the roller conveyor 21 does not hinder the airflow from blowing toward the tile from below. The reversing portion 22 is used to flip the tile so that both the upper and lower sides of the tile are blown by the airflow, thereby improving the cooling uniformity of the tile.

[0031] In a further preferred embodiment of the present invention, Figure 1 and Figure 3 As shown, the reversing portion 22 includes a rotating rod 23 rotatably connected to the tube body 1, one end of the rotating rod 23 extends to the outside of the tube body 1, a driving member 24 is provided on one side of the tube body 1, and a rotating drum 25 is fixedly sleeved on the outer circumference of the rotating rod 23 located inside the tube body 1. Two placement grooves 26 are provided on the outer circumference of the rotating drum 25, and the placement grooves 26 are located at the same height as the top surface of the roller conveyor belt 21.

[0032] In this embodiment, in the initial state, the two placement grooves 26 are in a horizontal state. The tiles will automatically slide into the corresponding placement grooves 26 when moving on the roller conveyor belt 21, and then the driving member 24 will drive the rotating rod 23 to rotate 180 degrees, so that the two placement grooves 26 exchange positions, and the tiles are flipped and slide onto the other roller conveyor belt 21, realizing the reversal of the tiles.

[0033] In a further preferred embodiment of the present invention, Figure 1 As shown, the driving member 24 includes a servo motor fixedly connected to the side wall of the tube body 1, the output end of the servo motor is transmission-connected with a driving gear, and the outer circumference of the rotating rod 23 is fixedly sleeved with a driven gear, and the driving gear is meshed with the driven gear.

[0034] In this embodiment, the servo motor drives the output end to rotate 180 degrees each time it works. The servo motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, and the driven gear drives the rotating rod 23 to rotate, so that the tile is turned over.

[0035] In a further preferred embodiment of the present invention, Figure 2 As shown, a water tank 8 is placed on one side of the tube body 1, water is added to the water tank 8, a heat pipe 9 is fixedly penetrated through the top of the tube body 1 above the bottom shell 3, the heat pipe 9 is fixedly passed through the water tank 8, and the heat pipe 9 is spirally arranged in the water tank 8, and a faucet 10 is fixedly connected to the lower half of one side of the water tank 8.

[0036] In this embodiment, after the exhaust air from the nozzle 4 blows toward the ceramic tile, it takes away the heat of the ceramic tile and moves upward, enters the heat pipe 9 and passes through the water tank 8, performs heat exchange with the water in the water tank 8, heats the water, and thus fully utilizes the thermal energy. When hot water is needed, open the faucet 10 to drain the water. A top cover (not shown) is hinged on the top of the water tank 8, and the staff can open the top cover to add water to the water tank 8. The part of the heat pipe 9 located in the water tank 8 is made of copper material, and the heat exchange effect is better. The heat pipe 9 is located in the water tank 8 in a spiral shape, which increases the heat exchange time between hot air and water, thereby further fully utilizing the thermal energy in the hot air.

[0037] In a further preferred embodiment of the present invention, Figure 3 As shown, a collecting hopper 11 is fixedly connected to the top of the tube body 1 just above the bottom shell 3 , the collecting hopper 11 is communicated with the inside of the tube body 1 , and the heat conducting pipe 9 is fixedly passed through the top surface of the collecting hopper 11 and extends into the collecting hopper 11 .

[0038] In this embodiment, the collecting hopper 11 is used to guide the hot air moving upward, and assist the hot air to fully enter the heat conducting pipe 9 .

[0039] The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A cold cut air duct unit for a tile kiln cooling section, comprising a tube body (1), characterized in that: A transmission member (2) is arranged in the tube body (1), a bottom shell (3) is fixedly connected to the bottom wall of the tube body (1), a plurality of nozzles (4) are fixedly penetrated on the top of the bottom shell (3), and the nozzles (4) are located below the transmission member (2). A screw rod (5) is rotatably connected in the bottom shell (3), and the outer peripheral surface of the screw rod (5) is provided with two sections of threads with opposite rotation directions, and screw plates (6) are threadedly connected at the two sections of threads on the outer peripheral surface of the screw rod (5), and the screw plates (6) are slidably connected to the bottom shell (3). The screw rod (5) rotates through the tube body (1) and one end extends to the outside of the tube body (1). An air pump (7) is fixedly connected to the bottom of the tube body (1), and the output end of the air pump (7) extends to between the two screw plates (6) in the bottom shell (3).

2. The cold cut duct unit of the cooling section of a tile kiln according to claim 1, characterized in that: The transmission member (2) comprises two roller conveyor belts (21) fixedly connected to the tube body (1), the ceramic tiles are located on the top of the roller conveyor belts (21), and a reversing portion (22) is provided between the two roller conveyor belts (21).

3. The cold cut duct unit of the cooling section of a tile kiln according to claim 2, characterized in that: The reversing portion (22) comprises a rotating rod (23) rotatably connected to the tube body (1), one end of the rotating rod (23) extends to the outside of the tube body (1), a driving member (24) is arranged on one side of the tube body (1), a rotating drum (25) is fixedly sleeved on the outer peripheral surface of the rotating rod (23) located inside the tube body (1), and two placement grooves (26) are arranged on the outer peripheral surface of the rotating drum (25), and the placement grooves (26) are located at the same height as the top surface of the roller conveyor belt (21).

4. The cold cut duct unit of the cooling section of a tile kiln according to claim 3, characterized in that: The driving member (24) comprises a servo motor fixedly connected to the side wall of the tube body (1), the output end of the servo motor is transmission-connected with a driving gear, the outer peripheral surface of the rotating rod (23) is fixedly sleeved with a driven gear, and the driving gear is meshed with the driven gear.

5. The cold cut duct unit of the cooling section of a tile kiln according to claim 4, characterized in that: A water tank (8) is placed on one side of the tube body (1), water is added to the water tank (8), a heat conducting pipe (9) is fixedly passed through the top of the tube body (1) located above the bottom shell (3), the heat conducting pipe (9) is fixedly passed through the water tank (8), and the heat conducting pipe (9) is spirally arranged in the water tank (8), and a faucet (10) is fixedly connected to the lower half of one side of the water tank (8).

6. The cold cut duct unit of the cooling section of a tile kiln according to claim 5, characterized in that: A collecting hopper (11) is fixedly connected to the top of the tube body (1) located just above the bottom shell (3); the collecting hopper (11) is communicated with the interior of the tube body (1); and the heat conducting pipe (9) is fixedly passed through the top surface of the collecting hopper (11) and extends into the collecting hopper (11).

Citation Information

Patent Citations

  • Cold cut tuber pipe unit of ceramic tile kiln cooling zone

    CN207622545U