Simple and portable film thickness detection device
By designing a simple and portable membrane thickness detection device, using variable clamping gaps and driving components, the problem of inability to detect PVDC membrane thickness in real time on the production site is solved, and a fast, convenient and reliable detection effect is achieved.
Patent Information
- Application Number
- CN202420604630.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The prior art is difficult to quickly and conveniently detect the thickness of PVDC film parts at the production site, resulting in the inability to monitor product quality in real time during the production process.
A simple and portable membrane thickness detection device is designed. By setting a variable clamping gap, the driving component drives the movable positioning plate to slide, and change the clamping gap, thereby realizing stable clamping of the sample and vertical detection of the membrane.
It realizes rapid and convenient detection of membrane thickness at the production site, ensures the reliability of the test results and the convenience of operation, and is suitable for use in a variety of production environments.
Smart Images

Figure CN222560947U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of film detection, and in particular to a simple and portable film thickness detection device. Background Art
[0002] PVDC film is a polyethylene-based packaging material, its full name is polyethylene-1,2-dichloroethylene copolymer, also known as Saran film. PVDC film has excellent gas barrier properties and freshness preservation, and is often used in food packaging, pharmaceutical packaging and other product packaging that needs to remain fresh and moisture-proof. Due to its excellent air tightness and freshness preservation, PVDC film is widely used in the food packaging industry. It can effectively prevent food oxidation and corruption, slow down food deterioration, and is also moisture-proof and odor-proof. PVDC film is a commonly used plastic packaging film material that effectively protects the quality of food and extends the shelf life.
[0003] During the production process of PVDC membrane, the thickness of the membrane is generally detected in real time at one or several workstations. After the membrane is produced, it is necessary to conduct sampling quality inspection on its thickness to ensure product quality. When conducting sampling inspection, the sample can be attached to the tooling panel to stabilize the state of the membrane, and it is easy to ensure the verticality of the inspection direction and the membrane, thereby ensuring the inspection accuracy. At present, when conducting product quality inspection, the samples are uniformly transported to the quality inspection room for unified inspection. If it is necessary to conduct random inspections at the production site to examine the product quality, it is necessary to provide a simple, portable thickness detection device that can be applied to the production site. Utility Model Content
[0004] The present application provides a simple and portable membrane thickness detection device, which replaces the existing clamping structure of bolts and fasteners by setting a clamping result with a variable clamping gap. The clamping gap is changed by the action of a driving component to achieve clamping of the sample. It only needs to configure a power source for the driving component, which avoids the bolt adjustment process and relatively improves the operating convenience.
[0005] This application is implemented through the following technical solutions:
[0006] A simple and portable film thickness detection device, comprising:
[0007] pedestal;
[0008] A mounting seat, the mounting seat is arranged on the pedestal, an operating slot is arranged on the mounting seat, and a mounting slot is also arranged on the mounting seat, wherein the notches of the mounting slot and the operating slot are orthogonal to each other, and the mounting slot is connected with the operating slot so that when the sample is located in the mounting slot, part of the panel surface can be exposed to the air through the operating slot;
[0009] A movable positioning plate, the movable positioning plate is slidably disposed in the installation groove, wherein a clamping gap is formed between a plate surface of the movable positioning plate close to the operating groove and a groove wall of the installation groove;
[0010] A driving assembly, the driving assembly being arranged on the pedestal and used for driving the movable positioning plate to slide in the mounting groove so as to change the clamping gap;
[0011] A thickness detection component is connected to the base and corresponds to the notch position of the operating slot, and is used to detect the thickness of the film.
[0012] The simple and portable membrane thickness detection device provided by the present application, after the driving source is configured for the driving component, can drive the movable positioning plate to move in the installation groove through the driving component, thereby changing the distance between the plate surface of the movable positioning plate and the wall of the installation groove, that is, changing the clamping gap, and placing the sample in the clamping gap. After the clamping gap is reduced, the sample can be clamped. After the sample is clamped, the membrane on the sample is located in the operating groove. Since the sample is clamped and fixed, the state of the membrane is stable, that is, the thickness detection sensor can maintain a stable vertical relationship with the membrane during the detection process, thereby ensuring the reliability of the detection result.
[0013] In some optional embodiments, a plurality of guide columns are provided on the movable positioning plate, and guide holes corresponding to the positions and shapes of the guide columns are provided on the base and the mounting seat, and when the movable positioning plate slides in the mounting groove, the guide columns slide in the guide holes.
[0014] In some optional embodiments, an elastic member is connected between the movable positioning plate and the mounting seat so that the movable positioning plate has a tendency to move closer to the platform.
[0015] In some optional embodiments, the elastic member is configured as a coil spring.
[0016] In some optional embodiments, the drive assembly includes:
[0017] A wedge block connected to one of the plate surfaces of the movable positioning plate;
[0018] A top block, the top block contacts the wedge surface on the wedge block, wherein a movable bar hole is provided on the mounting seat, and the top block is located in the movable bar hole;
[0019] A transverse movement module is installed on the pedestal, and a moving end of the transverse movement module is connected to the top block to drive the top block to contact different positions of the wedge surface.
[0020] In some optional embodiments, the traverse module includes:
[0021] A ball screw, both ends of which are rotatably connected to the pedestal via bearings;
[0022] A lead screw slider, the lead screw slider cooperates with the ball screw transmission, the top block is connected to the lead screw slider, wherein the lead screw slider has a limiting plane, and the limiting plane is in contact with the pedestal;
[0023] A motor is connected to the base and is drivingly connected to one end of the ball screw.
[0024] In some optional embodiments, the number of the top blocks is configured to be two, and the two top blocks are arranged at intervals along the slope direction of the wedge surface.
[0025] In some optional embodiments, a baffle is rotatably connected to the mounting seat, and the baffle has a first state and a second state when rotating. When the baffle is in the first state, one of the plate surfaces of the baffle coincides with the surface where the notch of the mounting slot is located, and when the baffle is in the second state, one of the plate surfaces of the baffle is perpendicular to the surface where the notch of the mounting slot is located, and the baffle avoids the notch in the notch direction of the mounting slot;
[0026] Wherein, a first limiting member is arranged on the baffle, and a second limiting member is arranged on the mounting seat. When the baffle is in the first state, the first limiting member cooperates with the second limiting member to limit the rotation of the baffle.
[0027] In some optional embodiments, the baffle is elastically rotatably connected to the mounting seat so that the baffle has a tendency to be in the second state.
[0028] In some optional embodiments, the thickness detection component includes:
[0029] A column, wherein the column is vertically connected to the mounting seat;
[0030] An adjusting column, the adjusting column being vertically slidably connected to the upright column;
[0031] A detection sensor is arranged on the adjusting column.
[0032] Compared with the prior art, this application has the following advantages and beneficial effects:
[0033] 1. The simple and portable membrane thickness detection device provided by the present application, after the driving source is configured for the driving component, can drive the movable positioning plate to move in the installation groove through the driving component, thereby changing the distance between the plate surface of the movable positioning plate and the wall of the installation groove, that is, changing the clamping gap, and placing the sample in the clamping gap. After the clamping gap is reduced, the sample can be clamped. After the sample is clamped, the membrane on the sample is located in the operating groove. Since the sample is clamped and fixed, the state of the membrane is stable, that is, the thickness detection sensor can maintain a stable vertical relationship with the membrane during the detection process, thereby ensuring the reliability of the detection result.
[0034] 2. The simple and portable membrane thickness detection device provided in the present application has a simple structure and is easy to move, that is, it has good portability, and at the same time has the advantages of simple operation and reliable detection results. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The drawings described herein are used to provide a further understanding of the embodiments of the present application, constitute a part of the present application, and do not constitute a limitation on the embodiments of the present application. In the drawings:
[0036] Figure 1 A schematic diagram of the structure of a simple and portable film thickness detection device provided in an embodiment of the present application;
[0037] Figure 2 A schematic diagram of a partial cross-sectional structure of a simple and portable membrane thickness detection device provided in an embodiment of the present application.
[0038] Marks and corresponding parts names in the attached drawings:
[0039] 1-base, 2-mounting seat, 3-movable positioning plate, 4-sample, 5-membrane, 6-baffle, 7-column, 8-adjusting column, 9-detection sensor, 10-wedge block, 11-top block, 12-screw slider, 13-ball screw, 14-motor, 15-guide column, 16-elastic part, 17-avoidance groove, 18-movable bar hole, 19-mounting groove, 20-operating groove. DETAILED DESCRIPTION
[0040] In order to make the objectives, technical solutions and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with examples and drawings. The illustrative implementation scheme of the present application and its description are only used to explain the present application and are not intended to limit the present application.
[0041] like Figure 1-2As shown, the embodiment of the present application is a simple and portable film thickness detection device, which includes a base 1, a mounting base 2, a movable positioning plate 3, a driving component and a thickness detection component; the base 1 can be specifically constructed as a rectangular plate to provide stable support for the entire detection device; the mounting base 2 is arranged on the base 1, and the mounting base 2 can be specifically constructed as a rectangular parallelepiped shape, and an operating groove 20 is arranged on the mounting base 2, and a mounting groove 19 is also arranged on the mounting base 2, wherein the groove openings of the mounting groove 19 and the operating groove 20 are orthogonal to each other, and the mounting groove 19 is connected with the operating groove 20 so that when the sample 4 is located in the mounting groove 19, part of the plate surface can be exposed to the air through the operating groove 20. In other words, the mounting base 2 is hollow in structure as a whole through the arrangement of the mounting groove 19 and the operating groove 20, and the mounting groove 19 and the operating groove 20 can both be configured as a rectangular parallelepiped shape, wherein the mounting groove 19 and the operating groove 20 are arranged in a rectangular parallelepiped shape. The cross-sectional area of the mounting groove 19 is larger than the cross-sectional area of the operating groove 20; the movable positioning plate 3 is slidably arranged in the mounting groove 19, wherein a clamping gap is formed between the plate surface of the movable positioning plate 3 close to the operating groove 20 and the groove wall of the mounting groove 19, and the shape of the movable positioning plate 3 is adapted to the cross-sectional shape of the mounting groove 19, that is, the plate surface area of the movable positioning plate 3 is the same as the cross-sectional area of the mounting groove 19; the driving component is arranged on the pedestal 1 and is used to drive the movable positioning plate 3 to slide in the mounting groove 19 so that the clamping gap changes, and the driving component can be manual or automatic. When the driving component is automatic, a driving source such as a motor 14, a cylinder, an electric cylinder, etc. can be configured for the driving component. When the driving component is manual, power can be provided manually; the thickness detection component is connected to the pedestal 1 and corresponds to the notch position of the operating groove 20, and the thickness detection component is used to detect the thickness of the membrane 5.
[0042] The simple and portable membrane thickness detection device provided in the embodiment of the present application, after the driving source is configured for the driving component, can drive the movable positioning plate 3 to move in the installation groove 19 through the driving component, thereby changing the distance between the plate surface of the movable positioning plate 3 and the groove wall of the installation groove 19, that is, changing the clamping gap, and placing the sample 4 in the clamping gap. After the clamping gap is reduced, the sample 4 can be clamped. After the sample 4 is clamped, the membrane 5 on the sample 4 is located in the operating groove 20. Since the sample 4 is clamped and fixed, the state of the membrane 5 is stable, that is, the thickness detection sensor 9 can maintain a stable vertical relationship with the membrane 5 during the detection process, thereby ensuring the reliability of the detection result.
[0043] The simple and portable film thickness detection device provided in the embodiment of the present application has a simple structure and is easy to move, that is, it has good portability, and at the same time has the advantages of simple operation and reliable detection results.
[0044] In order to ensure the posture stability of the movable positioning plate 3 during the movement and prevent the movable positioning plate 3 from being deflected and stuck in the mounting groove 19 during the movement, in some optional embodiments, a plurality of guide columns 15 are provided on the movable positioning plate 3. In actual implementation, the number of guide columns 15 can be configured to be four, and the four guide columns 15 can be respectively vertically connected to the four corners of the movable positioning plate 3. Guide holes corresponding to the positions and shapes of the guide columns 15 are provided on the base 1 and the mounting base 2. When the movable positioning plate 3 slides in the mounting groove 19, the guide columns 15 slide in the guide holes.
[0045] The driving mode between the driving component and the movable positioning plate 3 can be a connection type driving mode, that is, the driving component can be connected to the movable positioning plate 3 to directly drive the movable positioning plate 3 to move, and the driving mode between the driving component and the movable positioning plate 3 can also be a contact type driving mode. For example, the driving component and the movable positioning plate 3 can slide relative to each other to tend to move the movable positioning plate 3 in the mounting groove 19. When the driving mode between the driving component and the movable positioning plate 3 is a contact type driving mode, the movable positioning plate 3 may not be able to return to its original position after the driving source is withdrawn. That is, after the thickness detection process is completed, a small clamping gap is still maintained between the movable positioning plate 3 and the groove wall of the mounting groove 19, which will be not conducive to the removal of the sample 4 in the clamping gap. Therefore, in some optional embodiments, an elastic member 16 is connected between the movable positioning plate 3 and the mounting seat 2 to make the movable positioning plate 3 have a movement tendency close to the base 1; in actual implementation, the elastic member 16 can be configured as a coil spring.
[0046] As a specific embodiment of the driving component, the driving component may include a wedge block 10, a top block 11 and a lateral movement module; the wedge block 10 is connected to one of the plate surfaces of the movable positioning plate 3, wherein, when the movable positioning plate 3 is configured as a rectangular plate, the width of the wedge block 10 is smaller than the width of the movable positioning plate 3, that is, for example, when four guide posts 15 are connected to the movable positioning plate 3, the wedge block 10 is located between the guide posts 15 at both ends of the wide side, and the wedge surface of the wedge block 10 faces the side away from the movable positioning plate 3; the top block 11 is connected to the wedge surface on the wedge block 10 Touch, wherein a movable bar hole 18 is provided on the mounting seat 2, and the top block 11 is located in the movable bar hole 18; the transverse movement module is installed on the base 1, and the moving end of the transverse movement module is connected with the top block 11 to drive the top block 11 to contact different positions of the wedge surface, that is, when the moving end of the transverse movement module drives the top block 11 to move in the length direction of the movable positioning plate 3, the top block 11 and the wedge block 10 produce relative sliding, and the movable positioning plate 3 can move in the mounting groove 19 to change the clamping gap formed between the movable positioning plate 3 and the groove wall of the mounting groove 19.
[0047] In actual implementation, the transverse movement module may include a ball screw 13, a screw slider 12 and a motor 14; both ends of the ball screw 13 are rotatably connected to the pedestal 1 through bearings. In actual implementation, an avoidance groove 17 can be opened on the pedestal 1, and the notch of the avoidance groove 17 is connected to the movable bar hole 18. The ball screw 13 is arranged in the avoidance groove 17, and both ends of the ball screw 13 are rotatably connected to the two groove walls of the avoidance groove 17, and bearings can be arranged between the ball screw 13 and the groove wall to ensure the smoothness of rotation of the ball screw 13; the screw slider 12 is transmission-coordinated with the ball screw 13, and the top block 11 is connected to the screw slider 12, wherein the screw slider 12 has a limiting plane, and the limiting plane is in contact with the pedestal 1, that is, the limiting plane is in contact with the bottom of the avoidance groove 17 to ensure that the screw slider 12 will not rotate synchronously with the ball screw 13; the motor 14 is connected to the pedestal 1 and is transmission-connected to one end of the ball screw 13.
[0048] In order to ensure the relative movement stability between the top block 11 and the wedge block 10 , in some optional embodiments, the number of the top blocks 11 is configured to be two, and the two top blocks 11 are arranged at intervals along the slope direction of the wedge surface.
[0049] After the sample 4 is placed in the mounting groove 19, it may slip out of the notch of the mounting groove 19 while being driven by the movable positioning plate 3, resulting in the sample 4 not being successfully clamped or not being in an ideal state to be detected. Therefore, in some optional embodiments, a baffle 6 is rotatably connected to the mounting seat 2. Specifically, the baffle 6 can be rotatably connected to the mounting seat 2 through a spring hinge. The spring hinge is commonly found in applications such as cabinets and drawers, and its specific structure is not repeated here. The connection position between the baffle 6 and the mounting seat 2 is specifically located at the notch of the mounting groove 19. When the baffle 6 rotates, it has a In the first state and the second state, when the baffle 6 is in the first state, one of the plate surfaces of the baffle 6 coincides with the surface where the notch of the mounting groove 19 is located, and when the baffle 6 is in the second state, one of the plate surfaces of the baffle 6 is perpendicular to the surface where the notch of the mounting groove 19 is located, and the baffle 6 avoids the notch in the notch direction of the mounting groove 19; wherein, in order to ensure the relative stability of the baffle 6 and the mounting seat 2, a first limiter can be provided on the baffle 6, and a second limiter can be provided on the mounting seat 2, and when the baffle 6 is in the first state, the first limiter cooperates with the second limiter to limit the rotation of the baffle 6. Specifically, the first limiter can be configured as a pin hole, and the second limiter can be configured as a pin shaft, and the pin shaft is slidably connected to the mounting seat 2.
[0050] In some optional embodiments, the thickness detection component may specifically include a column 7, an adjustment column 8 and a detection sensor 9; the column 7 is vertically connected to the mounting base 2; the adjustment column 8 is vertically slidably connected to the column 7, so that when the adjustment column 8 and the column 7 slide relative to each other, the distance between the adjustment column 8 and the base 1 is changed; the detection sensor 9 is arranged on the adjustment column 8, and driven by the adjustment column 8, the detection sensor 9 can approach or move away from the membrane 5 to adapt to different detection requirements.
[0051] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the present application in detail. It should be understood that the above description is only the specific implementation method of the present application and is not intended to limit the scope of protection of the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.
Claims
1. A simple and portable film thickness detection device, characterized in that: include: Pedestal(1); A mounting seat (2), the mounting seat (2) being arranged on the pedestal (1), the mounting seat (2) being provided with an operating groove (20), the mounting seat (2) being further provided with a mounting groove (19), wherein the notches of the mounting groove (19) and the operating groove (20) are oriented orthogonally to each other, the mounting groove (19) being connected to the operating groove (20) so that when the sample plate (4) is located in the mounting groove (19), a portion of the plate surface can be exposed to the air through the operating groove (20); A movable positioning plate (3), the movable positioning plate (3) being slidably disposed in the installation groove (19), wherein a clamping gap is formed between a plate surface of the movable positioning plate (3) close to the operating groove (20) and a groove wall of the installation groove (19); A driving assembly, the driving assembly being arranged on the pedestal (1) and being used for driving the movable positioning plate (3) to slide in the mounting groove (19) so as to change the clamping gap; A thickness detection component is connected to the pedestal (1) and corresponds to the slot position of the operating slot (20), and is used to detect the thickness of the film (5) on the sample (4).
2. The simple and portable film thickness detection device according to claim 1 is characterized in that: The movable positioning plate (3) is provided with a plurality of guide columns (15), and the pedestal (1) and the mounting seat (2) are provided with guide holes corresponding in position and in shape to the guide columns (15); when the movable positioning plate (3) slides in the mounting groove (19), the guide columns (15) slide in the guide holes.
3. The simple and portable film thickness detection device according to claim 2 is characterized in that: An elastic member (16) is connected between the movable positioning plate (3) and the mounting seat (2) so that the movable positioning plate (3) has a tendency to move closer to the platform (1).
4. The simple and portable film thickness detection device according to claim 3 is characterized in that: The elastic member (16) is configured as a coil spring.
5. The simple and portable film thickness detection device according to claim 1 is characterized in that: The drive assembly comprises: A wedge block (10), the wedge block (10) being connected to one of the plate surfaces of the movable positioning plate (3); A top block (11), the top block (11) being in contact with a wedge surface on the wedge block (10), wherein a movable bar hole (18) is provided on the mounting seat (2), and the top block (11) is located in the movable bar hole (18); A transverse movement module is installed on the pedestal (1), and a moving end of the transverse movement module is connected to the top block (11) to drive the top block (11) to contact different positions of the wedge surface.
6. The simple and portable film thickness detection device according to claim 5 is characterized in that: The traverse module comprises: A ball screw (13), both ends of which are rotatably connected to the pedestal (1) via bearings; A screw slider (12), the screw slider (12) and the ball screw (13) are in transmission cooperation, the top block (11) is connected to the screw slider (12), wherein the screw slider (12) has a limiting plane, and the limiting plane is in contact with the pedestal (1); A motor (14), the motor (14) is connected to the pedestal (1) and is drivingly connected to one end of the ball screw (13).
7. The simple and portable film thickness detection device according to claim 5, characterized in that: The number of the top blocks (11) is configured to be two, and the two top blocks (11) are arranged at intervals along the slope direction of the wedge surface.
8. The simple and portable film thickness detection device according to claim 1 is characterized in that: A baffle (6) is rotatably connected to the mounting seat (2), and the baffle (6) has a first state and a second state when rotating. When the baffle (6) is in the first state, one of the plate surfaces of the baffle (6) coincides with the surface where the notch of the mounting groove (19) is located. When the baffle (6) is in the second state, one of the plate surfaces of the baffle (6) is perpendicular to the surface where the notch of the mounting groove (19) is located, and the baffle (6) avoids the notch in the notch direction of the mounting groove (19). The baffle plate (6) is provided with a first limiting member, and the mounting seat (2) is provided with a second limiting member. When the baffle plate (6) is in the first state, the first limiting member cooperates with the second limiting member to limit the rotation of the baffle plate (6).
9. The simple and portable film thickness detection device according to claim 8, characterized in that: The baffle plate (6) is elastically rotatably connected to the mounting seat (2) so that the baffle plate (6) has a tendency to be in a second state.
10. The simple and portable film thickness detection device according to claim 1, characterized in that: The thickness detection component comprises: A column (7), wherein the column (7) is vertically connected to the mounting seat (2); An adjusting column (8), wherein the adjusting column (8) is vertically slidably connected to the upright column (7); A detection sensor (9), wherein the detection sensor (9) is arranged on the adjustment column (8).