Quick plug connector sealing detection integrated tool with dustproof cap

By designing the integrated tool for sealing and testing of quick plug joints with dust caps, the structure of the profiling cavity and magnetic cover plate is used to solve the quality risk of dust cap leakage in joint sealing detection in the prior art, achieving efficient and fast sealing detection, and improving production efficiency.

CN222561197UActive Publication Date: 2025-03-04HEBEI CHINAUST AUTOMOTIVE PLASTICS CORP LTD
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Patent Information

Application Number
CN202420546845.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-03-04
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

When testing automobile nylon pipe joints, existing seal inspection tools need to install a dust cap separately, which poses a quality risk of missing installation, resulting in customer feedback or claim.

Method used

A quick plug joint seal detection integrated tool with dust-proof cap is designed, adopting the structure of a profiling cavity and a magnetic cover plate. The position of the joint and dust-proof cap is limited through multiple cavity bodies of the profiling cavity and the U-shaped position avoiding groove, and the magnetic cover plate is used to achieve quick snap-in and prevent disengagement.

Benefits of technology

It realizes sealing inspection of joints with dust-proof caps, reduces the waste of disassembly of single-body sealing inspection tooling, improves production efficiency, and can detect five joints at a time. It has a compact structure, flexible and convenient, and has a long service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of clamping tools, and discloses a quick-plug connector sealing detection integrated tool with a dustproof cap, which comprises a tool body. The multiple profiling cavities are formed in the top of the tool body; the anti-falling cover plate is arranged at the top of the tool body and is rotatably connected with the tool body; the positioning part limits the position of the anti-falling cover plate, limits and positions the joints in the tool body and prevents the joints from falling off upwards, the multiple joints are connected into a sealing detection device and an opening device respectively for sealing detection, after detection is finished, the anti-falling cover plate is rotated, the profiling cavity is opened, and the whole joints with the dustproof caps are taken out. According to the utility model, multiple groups of joints with dustproof caps can be subjected to sealing detection at one time, the problem that the dustproof caps on the joints need to be disassembled by a single sealing detection tool in the prior art, and waste is caused is solved, and the production efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamping tooling, in particular to an integrated tooling for sealing detection of a quick-plug connector with a dustproof cap. Background Art

[0002] Sealing performance requirements are the key characteristics of automotive nylon tube assembly pipelines. Safe, reliable, stable and efficient sealing detection tooling is a necessary condition for airtight testing operations.

[0003] The structure of automotive nylon pipe products is diverse, and there are many types of joints. Some joints in assembly products need to be installed with dust caps. After the individual seals of the assembly products are tested and qualified, the dust caps must be installed one by one. At the same time, there is a quality risk of missing dust caps, which may cause customer feedback or claims. It is urgent to develop a new type of integrated tooling to achieve product sealing testing with dust caps, which is the key to ensuring product quality and improving work efficiency. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an integrated seal detection tool for a quick-connect connector with a dust cap, aiming to alleviate the above-mentioned problems at least to a certain extent.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions:

[0006] A quick-plug connector sealing detection integrated tooling with a dust cap, comprising:

[0007] Tool body;

[0008] A contour cavity is provided at the top of the tool body, and is provided in plurality along the tool body;

[0009] An anti-drop cover plate, disposed on the top of the tool body and rotatably connected to the tool body;

[0010] A avoidance groove is provided on one side of the tool body and communicated with the contour cavity;

[0011] The positioning component is configured to limit the rotation of the anti-detachment cover plate.

[0012] Preferably, the positioning component includes a magnetic block connected to one end of the anti-detachment cover plate, and a top opening is provided on the top of the tooling body. A strong magnet magnetically connected to the magnetic block is provided in the top opening.

[0013] Preferably, a support bar is provided on one side of the tool body, and a rotating shaft rotatably connected to the support bar is connected to the bottom of the anti-detachment cover plate.

[0014] Preferably, the contoured cavity passes through the tool body.

[0015] Preferably, the avoidance groove is U-shaped.

[0016] Preferably, one end of the magnetic block is connected to a force applying handle.

[0017] Preferably, a slope is provided at one end of the magnetic block away from the rotating shaft, and the force applying handle is connected to the slope.

[0018] Preferably, the width of the U-shaped groove is d+1 mm, where d is the outer diameter of the pipe neck.

[0019] Preferably, the contoured cavities are opened along the tool body, and the distance between every two contoured cavities is the same.

[0020] Preferably, the magnetic block is an iron block.

[0021] In summary, the utility model mainly has the following beneficial effects:

[0022] By setting the tooling body, when in use, first insert all the end plugging connectors of the assembly product to be tested into the dust caps, and then put the connectors with dust caps into the contoured cavity of the integrated tooling in turn, and use the outer diameter of the dust cap and the internal O-ring of the connector to effectively seal. After all five are placed, directly buckle the anti-drop cover plate, and the magnetic suction block at the end of the cover plate is tightly attracted together with the strong magnet. The vertical plates on both sides of the contoured cavity respectively limit the axial movement of the connector end face and the dust cap end face. Each group can carry out five assembly products. Finally, the anti-drop cover plate is attracted by the strong magnet to prevent the connector from falling out. Then connect the ventilation ends of the assembly products to the sealing detection equipment, turn on the equipment for sealing detection, and after the detection is qualified, manually push the force handle to open the anti-detachment cover, and take out the joint with the dust cap as a whole. This design adopts a contoured cavity and a U-shaped avoidance groove. The vertical plates on both sides are used to effectively limit the lateral movement of the joint end face and the dust cap end face. The bottom cavity is weighted down, and the magnetic cover is used to buckle to prevent it from falling out upward. Five groups can be punched at a time, with high production efficiency. The contoured cavity is used in conjunction with the magnetic cover to successfully realize the sealing detection of the joint with the dust cap. The tooling structure is compact, flexible and convenient, and has a long service life. It can realize the detection of five products at the same time, reducing the waste of disassembly and removal of the single sealing detection tooling, and greatly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 It is a schematic diagram of the structure of the tooling body of the utility model;

[0025] Figure 3It is a schematic diagram of the utility model after the joint is placed in the contoured cavity structure.

[0026] Reference numerals:

[0027] 100, tooling body; 101, contour cavity; 102, anti-drop cover plate; 103, avoidance groove;

[0028] 200, magnetic block; 201, top opening; 202, strong magnet;

[0029] 300, support bar; 301, rotating shaft;

[0030] 400. Force application handle. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] refer to Figure 1-Figure 3 , a quick-plug connector sealing detection integrated tooling with a dust cap, comprising:

[0033] Tool body 100;

[0034] A profiling cavity 101 is provided at the top of the tool body 100, and there are a plurality of profiling cavities 101, the profiling cavities 101 are provided along the tool body 100, and the distance between every two profiling cavities 101 is the same;

[0035] The contoured cavities 101 have at least five;

[0036] The anti-drop cover plate 102 is disposed on the top of the tool body 100 and is rotatably connected to the tool body 100;

[0037] The avoidance groove 103 is provided on one side of the tool body 100 and communicates with the contour cavity 101;

[0038] A positioning component configured to limit the rotation of the anti-detachment cover plate 102;

[0039] By setting the tool body 100, when in use, the operator can place the joint with the dust cap in the contoured cavity 101 on the tool body 100, and the two side vertical plates in the contoured cavity 101 respectively limit the end face of the joint and the end face of the dust cap to prevent movement, rotate the anti-detachment cover plate 102, and use the positioning component to limit the position of the anti-detachment cover plate 102, limit the positioning of the joint in the tool body 100 to prevent the joint from falling out upward, connect multiple joints to the sealing detection equipment respectively, turn on the equipment for sealing detection, rotate the anti-detachment cover plate 102 after the detection, open the contoured cavity 101, and take out the joint with the dust cap as a whole. The present application can perform sealing detection on multiple groups of joints with dust caps at one time, which solves the problem of waste in the prior art that the dust cap on the joint needs to be removed and disassembled by the single-body sealing detection tool, and has high production efficiency.

[0040] As a further feature of the present invention, the positioning component includes a magnetic block 200 connected to one end of the anti-detachment cover plate 102, and a top opening 201 is provided at the top of the tooling body 100, and a strong magnet 202 magnetically connected to the magnetic block 200 is provided in the top opening 201;

[0041] By setting the magnetic block 200, the magnetic block 200 can be a material such as iron that can be magnetically connected to the strong magnet 202. When used, after rotating the anti-detachment cover 102, the attraction between the strong magnet 202 and the magnetic block 200 can be used to limit the angle of the anti-detachment cover 102, thereby preventing the joint from detaching upwards.

[0042] In this embodiment, the magnetic block 200 is an iron block.

[0043] As a further feature of the present invention, a support bar 300 is provided on one side of the tool body 100, and a rotating shaft 301 rotatably connected to the support bar 300 is connected to the bottom of the anti-detachment cover plate;

[0044] By setting the rotating shaft 301, when in use, the rotating shaft 301 can limit the position of the anti-detachment cover plate 102, and the anti-detachment cover plate 102 can be rotated with the rotating shaft 301 as the center of the circle, so as to achieve the purpose of magnetic connection between the magnetic attraction block 200 and the strong magnet 202, and use the anti-detachment cover plate 102 to limit the position of the joint.

[0045] As a further feature of the present invention, the contoured cavity 101 penetrates the tool body 100;

[0046] When used, the profiling cavity 101 passes through the tool body 100 , and the profiling cavity 101 can be used to hollow out the tool body 100 to reduce the weight of the tool body 100 .

[0047] As a further feature of the present invention, the avoidance groove 103 is U-shaped;

[0048] When used, the U-shaped avoidance groove 103 can adapt to the neck of the pipe on the joint, and the width of the U-shaped groove can be d+1mm, where d is the outer diameter of the pipe neck, which can improve the limiting effect of the joint.

[0049] As a further feature of the present invention, one end of the magnetic block 200 is connected to a force application handle 400;

[0050] By providing the force application handle 400 , it is convenient for the operator to rotate the anti-detachment cover plate 102 to open the contour cavity 101 during use.

[0051] As a further feature of the present invention, the end of the magnetic block 200 away from the rotating shaft 301 is provided with a slope, and the force applying handle 400 is connected to the slope;

[0052] During application, the setting of the slope enables the force application handle 400 to be set at an angle, making it easier for the operator to pull the anti-detachment cover plate 102 .

[0053] The working principle of the utility model is as follows: first, all the plugging end connectors of the assembly product to be tested are inserted into the dust caps, and then the connectors with the dust caps are placed in the contoured cavity 101 of the integrated tooling in turn, and the outer diameter of the dust cap and the internal O-ring of the connector are used for effective sealing. After all five connectors are placed, the anti-detachment cover plate 102 can be directly buckled, and the magnetic suction block 200 at the end of the cover plate is tightly sucked together with the strong magnet 202. The vertical plates on both sides of the contoured cavity 101 respectively limit the axial movement of the connector end face and the dust cap end face. Each group can carry out the pressing of five assembly products, and finally the anti-detachment cover plate 102 is sucked by the strong magnet 202 to prevent the connector from falling out. Then connect the ventilation ends of the assembly products to the sealing detection equipment, turn on the equipment for sealing detection, and after the detection is qualified, manually push the force handle 400, open the anti-detachment cover 102, and take out the joint with the dust cap as a whole. This design adopts the contoured cavity 101 body and sets a U-shaped avoidance groove 103. The vertical plates on both sides are used to effectively limit the lateral movement of the joint end face and the dust cap end face. The bottom cavity is weighted down, and the magnetic cover is used to buckle to prevent it from falling out upward. 5 groups can be punched at a time, with high production efficiency. The contoured cavity 101 body is used in conjunction with the magnetic cover to successfully realize the sealing detection of the joint with the dust cap. The tooling structure is compact, flexible and convenient, and has a long service life. It can realize the detection of 5 products at the same time, reducing the waste of disassembly and removal of the single sealing detection tooling, and greatly improving production efficiency.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated seal detection tool for a quick-connect connector with a dust cap, characterized in that: include: Tool body (100); A contour cavity (101) is provided at the top of the tool body (100), and has a plurality of contour cavities (101) provided along the tool body (100); An anti-drop cover plate (102) is disposed on the top of the tool body (100) and is rotatably connected to the tool body (100); A avoidance groove (103) is provided on one side of the tool body (100) and is communicated with the contour cavity (101); A positioning component is configured to limit the rotation of the anti-detachment cover plate (102).

2. The integrated seal detection tooling for quick-connect connectors with dust caps according to claim 1 is characterized in that: The positioning component comprises a magnetic attraction block (200) connected to one end of the anti-drop cover plate (102); a top opening (201) is provided at the top of the tooling body (100); a strong magnet (202) magnetically connected to the magnetic attraction block (200) is provided in the top opening (201).

3. The integrated seal detection tooling for quick-connect connectors with dust caps according to claim 1 is characterized in that: A support bar (300) is provided on one side of the tool body (100), and a rotating shaft (301) rotatably connected to the support bar (300) is connected to the bottom of the anti-drop cover plate (102).

4. The integrated seal detection tool for quick-connect connectors with dust caps according to claim 1, characterized in that: The contoured cavity (101) passes through the tool body (100).

5. The integrated seal detection tool for quick-connect connectors with dust caps according to claim 1, characterized in that: The avoidance groove (103) is a U-shaped groove.

6. The integrated seal detection tool for quick-connect connectors with dust caps according to claim 2, characterized in that: One end of the magnetic attraction block (200) is connected to a force applying handle (400).

7. The integrated seal detection tool for quick-connect connectors with dust caps according to claim 6, characterized in that: A slope is provided at one end of the magnetic attraction block (200) away from the rotating shaft (301), and the force applying handle (400) is connected to the slope.

8. The integrated seal detection tool for quick-connect connectors with dust caps according to claim 5, characterized in that: The width of the U-shaped groove is d+1 mm, where d is the outer diameter of the pipe neck.

9. The integrated seal detection tool for quick-connect connectors with dust caps according to claim 1, characterized in that: The contoured cavities (101) are opened along the tool body (100), and the distance between every two contoured cavities (101) is the same.

10. The integrated seal detection tool for quick-connect connector with dust cap according to claim 2, characterized in that: The magnetic attraction block (200) is an iron block.