PCB for charging gun
By placing metal wires in the connecting slot of the charging gun PCB board and using the combination of the chunk and metal needle, the firm connection between the cable and the PCB board is achieved, which solves the problems of scalds and harmful gas emissions during the tin soldering process, simplifies the assembly process and reduces the defective rate.
Patent Information
- Application Number
- CN202420633579.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-29
AI Technical Summary
During the manufacturing process of the charging gun PCB board, the soldering iron head with high temperature is prone to scalding, and there will be irritating gas emissions during the welding process, which is not good for the environment and health, and the copper skin is prone to fall off, resulting in a high defect rate.
A PCB board for charging gun is adopted. By placing metal wires in the connecting groove and using the combination of a cushion and a metal needle, the cable and the PCB board are firmly connected, which replaces the tin soldering process, simplifies assembly operations and reduces the defect rate.
This method simplifies the assembly process, avoids scalds and harmful gas emissions during welding, reduces defective rates, and improves connection reliability.
Smart Images

Figure CN222563015U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of charging guns, in particular to a PCB board for a charging gun. Background Art
[0002] The PCB board of the charging gun is the core part of the charging gun circuit, which is responsible for controlling and regulating the operation of the charging gun. The PCB board usually contains power circuit, control circuit, protection circuit and other parts, which work together to ensure the normal operation of the charging gun.
[0003] The design and manufacture of PCB boards need to take into account factors such as the power requirements, safety, reliability, and production costs of the charging gun. Therefore, when designing and manufacturing PCB boards, various factors need to be fully considered to ensure that they can meet the requirements of the charging gun. In the process of PCB board production, connecting cables is a key step. Usually, we use solder to solder the cables to the PCB board.
[0004] However, electric soldering irons require an external power supply and work at high temperatures. This means that workers may be burned by the high-temperature soldering iron tip during operation. In addition, a pungent odor is emitted during the soldering process, which not only affects the environment but also poses a threat to workers' health. In addition, the current soldering process is prone to copper peeling off during PCB soldering, resulting in a high defective rate. Utility Model Content
[0005] The purpose of the utility model is to provide a PCB board for a charging gun, so as to solve the problem proposed in the above background technology that the cable is connected to the PCB board by soldering, the soldering iron tip has a high temperature and is easy to burn, and there will be irritating gas during the welding process, which is not good for the body, and the soldering copper sheet is easy to fall off.
[0006] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a PCB board for a charging gun, including a charging gun, and a charging box connected to the charging gun through a cable, a PCB board is arranged inside the charging box, the surface of the PCB board is connected to a base through pins, a limit box is arranged on the top of the base, a slider is slidably connected inside the limit box, a spring is arranged inside the limit box above the slider, a connecting rod is hinged inside the slider, a pressure block is hinged on the side wall of the connecting rod, a connecting groove is opened at the top of the base near the pressure block, the pressure block is slidably connected to the inner wall of the connecting groove, a plurality of metal pins are arranged on the bottom of the pressure block, and the pressure block is fixedly connected to the base by a tightening bolt.
[0007] The utility model is further configured that the top of the limit box is connected to a top plate via connecting bolts.
[0008] The utility model is further configured such that the top of the charging box is connected to a top cover by connecting bolts, a plurality of fixing rods are arranged at the bottom of the top cover, and a plurality of fixing holes are opened through the surface of the PCB board.
[0009] The utility model is further configured such that the bottom end of the fixing rod is slidably connected to the inner wall of the fixing hole, a groove is provided on the top of the charging box, and a sealing ring is provided inside the groove.
[0010] The utility model is further configured that a sealing groove is arranged near the bottom of the top cover, and the sealing ring is slidably connected to the inner wall of the sealing groove.
[0011] The utility model is further configured such that a first fixing block is provided inside the charging box near both ends, and a second fixing block is connected to the top of the first fixing block via connecting bolts.
[0012] The beneficial effects of the utility model are as follows:
[0013] The beneficial effects of the PCB board for a charging gun of the utility model are as follows:
[0014] When in use, the insulation layer of one end of the cable is peeled off, the metal wire inside is placed into the connection groove, and then the pressing block is pressed down. The wire can be firmly connected to the PCB board through the squeezing of the pressing block;
[0015] The metal needle is inserted into the metal wire to increase the contact area, which can replace the previous practice of connecting the wire to the PCB board by spot soldering. It is convenient and simple to connect the PCB board to peripheral devices, simplifies the assembly operation, and completely eliminates the soldering process. At the same time, it also solves the complicated process of replacing defective PCB boards and reduces the defective rate of products. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the present utility model or the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art description. Obviously, the drawings described below are only for the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work:
[0017] Figure 1 This is a three-dimensional structural diagram of a PCB board for a charging gun according to an embodiment of the utility model;
[0018] Figure 2 This is a PCB board for a charging gun according to an embodiment of the utility model. Figure 1 The diagram is shown at A in the middle;
[0019] Figure 3 This is a PCB board for a charging gun according to an embodiment of the utility model. Figure 2Enlarged view of point B in the middle;
[0020] Figure 4 This is a PCB board for a charging gun according to an embodiment of the utility model. Figure 3 Enlarged view of point C in the middle;
[0021] Figure 5 This is a PCB board for a charging gun according to an embodiment of the utility model. Figure 3 Explosion diagram at point C in the middle.
[0022] The markings in the figure are: 1. Charging gun; 2. Charging box; 3. Top cover; 4. Sealing ring; 5. Sealing groove; 6. Fixing rod; 7. First fixing block; 8. Second fixing block; 9. PCB board; 10. Fixing hole; 11. Base; 12. Pin; 13. Limit box; 14. Slider; 15. Spring; 16. Top plate; 17. Connecting rod; 18. Pressure block; 19. Metal needle; 20. Connecting groove; 21. Tightening bolt. DETAILED DESCRIPTION
[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other; the following will be combined with the drawings in the embodiments of the present utility model to clearly and completely describe the technical solutions in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present utility model.
[0024] In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left" and "right" etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the positions or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limitations of the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or a transmission connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements or the interaction relationship between two elements.
[0025] See also Figure 1 , 2 , 3 and Figure 4 , 5A PCB board for a charging gun comprises a charging gun 1, and a charging box 2 to which the charging gun 1 is connected through a cable, a PCB board 9 is arranged inside the charging box 2, a base 11 is connected to the surface of the PCB board 9 through a pin 12, a limit box 13 is arranged on the top of the base 11, a slider 14 is slidably connected inside the limit box 13, a spring 15 is arranged inside the limit box 13 above the slider 14, a connecting rod 17 is hinged inside the slider 14, a pressure block 18 is hinged on the side wall of the connecting rod 17, a connecting groove 20 is opened at the top of the base 11 near the pressure block 18, the pressure block 18 is slidably connected to the inner wall of the connecting groove 20, a plurality of metal pins 19 are arranged at the bottom of the pressure block 18, the pressure block 18 is fixedly connected to the base 11 through a clamping bolt 21, and a top plate 16 is connected to the top of the limit box 13 through a connecting bolt.
[0026] By adopting the above technical solution, the insulation layer of one end of the cable is peeled off during use, and the metal wire inside is placed into the connecting groove 20, and then the pressing block 18 is pressed down to press the pressing block 18 into the connecting groove 20. After the pressing block 18 is pressed into the connecting groove 20, the metal needle 19 will be inserted into the metal wire, and the pressing block 18 will press the metal wire at the same time, and then the tightening bolt 21 is screwed to make the pressing block 18 close to the connecting groove 20 through the tightening bolt 21 to prevent the metal wire from falling off from the connecting groove 20.
[0027] The top of the charging box 2 is connected to the top cover 3 by connecting bolts, a plurality of fixing rods 6 are arranged at the bottom of the top cover 3, a plurality of fixing holes 10 are penetrated through the surface of the PCB board 9, the bottom end of the fixing rod 6 is slidably connected to the inner wall of the fixing hole 10, a groove is arranged at the top of the charging box 2, a sealing ring 4 is arranged inside the groove, a sealing groove 5 is arranged near the bottom of the top cover 3, and the sealing ring 4 is slidably connected to the inner wall of the sealing groove 5.
[0028] By adopting the above technical solution, the lower end of the fixing rod 6 at the bottom of the top cover 3 will be inserted into the fixing hole 10 to fix the PCB board 9 to prevent shaking, and the sealing ring 4 is connected to the sealing groove 5 to play a waterproof role.
[0029] A first fixing block 7 is provided near both ends of the charging box 2, and a second fixing block 8 is connected to the top of the first fixing block 7 via connecting bolts.
[0030] By adopting the above technical solution, the cable is placed inside the charging box 2 and between the first fixing block 7 and the second fixing block 8, and then the bolts are connected so that the second fixing block 8 clamps the cable.
[0031] The working principle of the utility model is to connect the cable to the PCB board 9 by soldering. The temperature of the soldering iron tip is high and it is easy to burn. In addition, there will be irritating gas during the welding process, which is not good for the body. The soldering copper skin is easy to fall off. When in use, the insulation layer of one end of the cable is peeled off, and the metal wire inside is placed into the connection groove 20, and then the pressing block 18 is pressed down to press the pressing block 18 into the connection groove 20. After the pressing block 18 is pressed into the connection groove 20, the metal needle 19 will be inserted into the metal wire, and the pressing block 18 will press the metal wire tightly, and then the clamping bolt 21 is screwed to make the clamping bolt 21 tighten. The pressing block 18 is tightly attached to the connecting groove 20 to prevent the metal wire from falling off from the inside of the connecting groove 20, and the metal needle 19 is inserted into the inside of the metal wire to increase the contact area, and springs 15 are provided on the top of the sliders 14 at both ends of the connecting rod 17, and the spring 15 is used to increase the displacement distance of the rear end of the pressing block 18. After the cable is placed into the charging box 2, it is placed between the first fixing block 7 and the second fixing block 8, and then the connecting bolts are used to clamp the cable by the second fixing block 8. The lower end of the fixing rod 6 at the bottom of the top cover 3 will be inserted into the fixing hole 10 to fix the PCB board 9 to prevent shaking, and the sealing ring 4 is connected to the sealing groove 5 to play a waterproof role.
[0032] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0033] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A PCB board for a charging gun, comprising a charging gun (1), and a charging box (2) to which the charging gun (1) is connected via a cable, wherein a PCB board (9) is arranged inside the charging box (2), characterized in that: The surface of the PCB board (9) is connected to a base (11) via a pin (12); a limit box (13) is arranged on the top of the base (11); a slider (14) is slidably connected to the inside of the limit box (13); a spring (15) is arranged inside the limit box (13) and above the slider (14); a connecting rod (17) is hingedly connected to the inside of the slider (14); a pressure block (18) is hingedly connected to the side wall of the connecting rod (17); a connecting groove (20) is provided at the top of the base (11) near the pressure block (18); the pressure block (18) is slidably connected to the inner wall of the connecting groove (20); a plurality of metal pins (19) are arranged at the bottom of the pressure block (18); and the pressure block (18) is fixedly connected to the base (11) via a clamping bolt (21).
2. The PCB board for a charging gun according to claim 1, characterized in that: The top of the limit box (13) is connected to a top plate (16) via connecting bolts.
3. The PCB board for a charging gun according to claim 1, characterized in that: The top of the charging box (2) is connected to a top cover (3) via connecting bolts, a plurality of fixing rods (6) are arranged at the bottom of the top cover (3), and a plurality of fixing holes (10) are opened through the surface of the PCB board (9).
4. The PCB board for a charging gun according to claim 3, characterized in that: The bottom end of the fixing rod (6) is slidably connected to the inner wall of the fixing hole (10), and a groove is provided on the top of the charging box (2), and a sealing ring (4) is provided inside the groove.
5. The PCB board for a charging gun according to claim 4, characterized in that: A sealing groove (5) is provided near the bottom of the top cover (3), and the sealing ring (4) is slidably connected to the inner wall of the sealing groove (5).
6. The PCB board for a charging gun according to claim 1, characterized in that: A first fixing block (7) is arranged inside the charging box (2) near both ends, and a second fixing block (8) is connected to the top of the first fixing block (7) via connecting bolts.