Wear-resistant high-flexibility encoder wire

Abstract

The utility model discloses a wear-resistant high-flexibility encoder wire, which belongs to the technical field of encoder wires, aims at solving the problem that the joint of an encoder wire plug and equipment is easy to fall off, and comprises a protection mechanism, the inner wall of the protection mechanism is provided with fiber paste, the fiber paste is internally provided with a plurality of reinforcing ribs, and the reinforcing ribs are arranged on the inner wall of the protection mechanism. An encoder wire body is installed in the center of the interior of the fiber paste, a plug is installed at the tail end of the encoder wire body, the top and the bottom of the plug are fixedly connected with supporting plates, and threaded rods are rotatably installed on the inner walls of the two supporting plates. The rotating plate is rotated to drive the threaded rod to rotate, while the threaded rod rotates, the anti-falling sucker is driven to move to be in contact adsorption with an equipment mounting surface, an auxiliary fixing effect is achieved for connection of the plug and the equipment, falling of the joint of the plug and the equipment due to gravity traction during use is avoided, and the stability and reliability of a circuit are greatly improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of encoder wires, and in particular relates to a wear-resistant high-flexibility encoder wire. Background Art

[0002] An encoder is a device or algorithm that converts input data into a specific format or encoding form. It can convert raw data into another representation for transmission, storage or processing between different systems. An encoder line refers to a cable or wire used to connect an encoder to other devices or systems. It carries the data processed by the encoder and transmits it to other devices or systems for further processing or storage. The encoder line acts as a bridge between the encoder and other devices or systems. Its quality and performance directly affect the stability and reliability of data transmission.

[0003] A corrosion-resistant encoder line with patent announcement number CN218586475U in the prior art, the above patent includes an encoder line body and a fixed screw, one end of the encoder line body is provided with a connecting head, a fixed sleeve on one side of the encoder line body close to the connecting head is provided with a protective sleeve, the outer side of the protective sleeve is integrally formed with a first limiting ring, the outer rotating sleeve of the protective sleeve is provided with an inner screw barrel used in conjunction with the fixed screw, and a first sealing ring is provided between the inner side of the inner screw barrel and the first limiting ring. The device adds a fixed screw and a ferrule to the outside of the original encoder line, and the fixed screw and the ferrule are fixedly clamped at the connecting end of the device to be connected, and a sealing sleeve is used in conjunction with the use of a sealing sleeve to form a sealed cavity at the connecting head and the ferrule, so as to prevent the external environment from corroding the connecting head when used for a long time in a special environment, causing certain safety hazards, but there are still the following deficiencies in actual use: from a practical point of view, when the encoder line is in use, the plug is prone to fall off due to gravity pulling, which will cause the encoder signal to be lost, thereby causing the machine to operate incorrectly or stop running.

[0004] Therefore, a wear-resistant and highly flexible encoder cable is needed to solve the problem in the prior art that the encoder cable plug is easily detached at the connection between the encoder cable and the device. Utility Model Content

[0005] The purpose of the utility model is to provide a wear-resistant and highly flexible encoder wire to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wear-resistant and highly flexible encoder line, comprising a protective mechanism, an inner wall of the protective mechanism is provided with a fiber paste, a plurality of reinforcing ribs are provided inside the fiber paste, an encoder line body is installed at the center position inside the fiber paste, a plug is installed at the end of the encoder line body, the top and bottom of the plug are fixedly connected with support plates, threaded rods are rotatably installed on the inner walls of the two support plates, rotating plates are fixedly connected to the outer sides of the two threaded rods, rotating seats are installed on the inner sides of the two threaded rods, anti-detachment suction cups are fixedly connected to the inner sides of the two rotating seats, and two limit rods are fixedly connected to the outer sides of the two anti-detachment suction cups.

[0007] It should be noted in the scheme that the protective mechanism includes an insulating layer fixedly connected to the outer wall of the fiber paste, the outer wall of the insulating layer is fixedly connected to a shielding layer, the outer wall of the shielding layer is fixedly connected to a buffer layer, the outer wall of the buffer layer is fixedly connected to a waterproof layer, the outer wall of the waterproof layer is fixedly connected to a heat dissipation layer, and the outer wall of the heat dissipation layer is fixedly connected to a wear-resistant layer.

[0008] It is further worth mentioning that the insulating layer is made of cross-linked polyethylene, the shielding layer is made of copper foil, the buffer layer is made of polyvinyl chloride, the waterproof layer is made of polyurethane, the heat dissipation layer is made of thermally conductive silicon wafer, and the wear-resistant layer is made of silicon carbide.

[0009] It should be further explained that the plurality of reinforcing ribs are evenly distributed in a circumferential manner outside the encoder wire body.

[0010] As a preferred implementation, a plurality of anti-slip strips are fixedly connected to the outer wall of the plug.

[0011] As a preferred embodiment, a thread groove corresponding to the threaded rod is formed on the inner wall of the support plate, and the threaded rod is rotatably connected to the inner wall of the thread groove.

[0012] As a preferred embodiment, a guide hole corresponding to the limiting rod is opened on the inner wall of the support plate, and the limiting rod is slidably connected to the inner wall of the guide hole.

[0013] Compared with the prior art, the wear-resistant and highly flexible encoder wire provided by the utility model has at least the following beneficial effects:

[0014] (1) By arranging a threaded rod and an anti-drop suction cup to cooperate, when the plug is inserted into the device interface, the rotating plate drives the threaded rod to rotate. While the threaded rod rotates, it drives the anti-drop suction cup to move and contact and adsorb with the device installation surface, thereby assisting in fixing the connection between the plug and the device, preventing the plug from falling off due to gravity during use, and greatly improving the stability and reliability of the line.

[0015] (2) By setting up multiple reinforcing ribs, the tensile performance of the encoder line body is enhanced, and it is not easy to break or be damaged when subjected to a certain bending or tensile force, so that the encoder line body has high flexibility. At the same time, by setting up a protective mechanism, the encoder line body is protected in all directions, which effectively extends the service life of the encoder line body, reduces the maintenance and replacement costs caused by external damage, and improves the economy and maintainability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the utility model from a first perspective;

[0017] Figure 2 This is a schematic diagram of the structure of the utility model from a second viewing angle;

[0018] Figure 3 This is a schematic diagram of the structure of the utility model from a third viewing angle;

[0019] Figure 4 It is a structural schematic diagram of the protective mechanism of the utility model.

[0020] In the figure: 1. Protection mechanism; 101. Insulation layer; 102. Shielding layer; 103. Buffer layer; 104. Waterproof layer; 105. Heat dissipation layer; 106. Wear-resistant layer; 2. Fiber paste; 3. Reinforcement ribs; 4. Encoder line body; 5. Plug; 6. Support plate; 7. Threaded rod; 8. Turntable; 9. Rotating seat; 10. Anti-slip suction cup; 11. Limit rod. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with the embodiments.

[0022] See also Figure 1-4 The utility model provides a wear-resistant high-flexible encoder line, including a protective mechanism 1, a fiber paste 2 is arranged on the inner wall of the protective mechanism 1, a plurality of reinforcing ribs 3 are arranged inside the fiber paste 2, an encoder line body 4 is installed at the center position inside the fiber paste 2, a plug 5 is installed at the end of the encoder line body 4, a support plate 6 is fixedly connected to the top and bottom of the plug 5, threaded rods 7 are rotatably installed on the inner walls of the two support plates 6, rotating plates 8 are fixedly connected to the outer sides of the two threaded rods 7, rotating seats 9 are installed on the inner sides of the two threaded rods 7, anti-slip suction cups 10 are fixedly connected to the inner sides of the two rotating seats 9, and two limit rods 11 are fixedly connected to the outer sides of the two anti-slip suction cups 10.

[0023] Further Figure 4As shown, it is worth explaining in detail that the protection mechanism 1 includes an insulating layer 101 fixedly connected to the outer wall of the fiber paste 2, the outer wall of the insulating layer 101 is fixedly connected with a shielding layer 102, the outer wall of the shielding layer 102 is fixedly connected with a buffer layer 103, the outer wall of the buffer layer 103 is fixedly connected with a waterproof layer 104, the outer wall of the waterproof layer 104 is fixedly connected with a heat dissipation layer 105, and the outer wall of the heat dissipation layer 105 is fixedly connected with a wear-resistant layer 106. By setting the protection mechanism 1, the encoder line body 4 is fully protected, the service life of the encoder line body 4 is effectively extended, and the maintenance and replacement costs caused by external damage are reduced.

[0024] Further as Figure 4 As shown, it is worth specifically explaining that the insulating layer 101 is made of cross-linked polyethylene, which has good insulation properties and can effectively prevent the leakage of current in the encoder wire body 4, thereby improving the electrical safety of the encoder wire body 4. At the same time, the cross-linked polyethylene can still maintain good performance in a high temperature environment and is not easy to soften or melt; the shielding layer 102 is made of copper foil, which can effectively shield external electromagnetic interference and prevent these interferences from affecting the signal transmission of the encoder wire body 4, thereby improving the anti-interference ability of the encoder wire body 4; the buffer layer 103 is made of polyvinyl chloride, which has good flexibility and elasticity, and can effectively alleviate the mechanical stress on the encoder wire body 4 during use and protect the internal wires. and other components from being damaged; the waterproof layer 104 is made of polyurethane material, which has good waterproof performance and can effectively prevent moisture from penetrating into the encoder line body 4, thereby protecting the internal circuits and components from water damage; the heat dissipation layer 105 is made of thermally conductive silicon wafer material, which has extremely high thermal conductivity and can effectively conduct the heat generated inside the encoder line body 4, thereby improving the heat diffusion and dissipation efficiency; the wear-resistant layer 106 is made of silicon carbide material, which has a relatively low friction coefficient of silicon carbide, which can reduce the friction and wear of the encoder line body 4 during movement and reduce the cost of cable use. At the same time, silicon carbide has high strength and toughness, can withstand a certain degree of mechanical extrusion and stretching, and protect the wires and components inside the cable from damage.

[0025] Further as Figure 1 , Figure 2 and Figure 3 As shown, it is worth explaining in detail that multiple reinforcing ribs 3 are evenly distributed on the outside of the encoder wire body 4 in a circular shape. By setting multiple reinforcing ribs 3, the tensile performance of the encoder wire body 4 is enhanced, and it is not easy to break or be damaged when subjected to a certain bending or tensile force, so that the encoder wire body 4 has higher flexibility.

[0026] According to the above working process, it can be known that: by setting a plurality of reinforcing ribs 3 to enhance the tensile performance of the encoder wire body 4, it is not easy to break or be damaged when subjected to a certain bending or tensile force, so that the encoder wire body 4 has higher flexibility. At the same time, by setting a protective mechanism 1, the encoder wire body 4 is protected in all directions, which effectively extends the service life of the encoder wire body 4, reduces the maintenance and replacement costs caused by external damage, and improves the economy and maintainability of the device.

[0027] Further as Figure 1 , Figure 2 and Figure 3 As shown, it is worth explaining in detail that a plurality of anti-slip strips are fixedly connected to the outer wall of the plug 5, and the anti-slip strips can increase the friction of the outer wall of the plug 5, making it easier for the staff to plug and unplug.

[0028] Further as Figure 1 , Figure 2 and Figure 3 As shown, it is worth explaining in detail that a threaded groove corresponding to the threaded rod 7 is opened on the inner wall of the support plate 6, and the threaded rod 7 is rotatably connected to the inner wall of the threaded groove. With the cooperation of the threaded groove, the threaded rod 7 can be moved in the horizontal direction while rotating, thereby providing driving force for the displacement of the anti-slip suction cup 10.

[0029] Further as Figure 1 , Figure 2 and Figure 3 As shown, it is worth explaining in detail that a guide hole corresponding to the limit rod 11 is opened on the inner wall of the support plate 6, and the limit rod 11 is slidably connected to the inner wall of the guide hole. The limit rod 11 plays a role of limiting and guiding the movement of the anti-detachment suction cup 10, so that the movement of the anti-detachment suction cup 10 in the horizontal direction is more stable.

[0030] This solution has the following working process: in actual use, when the plug 5 is inserted into the device interface, the rotating plate 8 drives the threaded rod 7 to rotate. While the threaded rod 7 rotates, it drives the anti-detachment suction cup 10 to move and contact and adsorb with the device installation surface, which plays an auxiliary fixing role in the connection between the plug 5 and the device, and prevents the plug 5 from falling off due to gravity pulling at the connection between the plug 5 and the device during use.

[0031] In summary: by setting the threaded rod 7 and the anti-detachment suction cup 10 to cooperate, the anti-detachment suction cup 10 is moved to contact and adsorb with the equipment installation surface, which plays an auxiliary fixing role in the connection between the plug 5 and the equipment, and avoids the plug 5 and the equipment connection from falling off due to gravity during use, which greatly improves the stability and reliability of the line; by setting a plurality of reinforcing ribs 3 to enhance the tensile performance of the encoder line body 4, it is not easy to break or damage when subjected to a certain bending or tensile force, so that the encoder line body 4 has higher flexibility, and at the same time, by setting the protective mechanism 1, the encoder line body 4 is protected in all directions, which effectively extends the service life of the encoder line body 4, reduces the maintenance and replacement costs caused by external damage, and improves the economy and maintainability of the device.

Claims

1. A wear-resistant and highly flexible encoder cable, comprising a protection mechanism (1), characterized in that: The inner wall of the protection mechanism (1) is provided with a fiber paste (2), a plurality of reinforcing ribs (3) are provided inside the fiber paste (2), an encoder line body (4) is installed at the center position inside the fiber paste (2), a plug (5) is installed at the end of the encoder line body (4), the top and bottom of the plug (5) are fixedly connected with support plates (6), the inner walls of the two support plates (6) are rotatably installed with threaded rods (7), the outer sides of the two threaded rods (7) are fixedly connected with rotating plates (8), the inner sides of the two threaded rods (7) are installed with rotating seats (9), the inner sides of the two rotating seats (9) are fixedly connected with anti-slip suction cups (10), and the outer sides of the two anti-slip suction cups (10) are fixedly connected with two limit rods (11).

2. The wear-resistant and highly flexible encoder wire according to claim 1, characterized in that: The protection mechanism (1) comprises an insulating layer (101) fixedly connected to the outer wall of the fiber paste (2); the outer wall of the insulating layer (101) is fixedly connected to a shielding layer (102); the outer wall of the shielding layer (102) is fixedly connected to a buffer layer (103); the outer wall of the buffer layer (103) is fixedly connected to a waterproof layer (104); the outer wall of the waterproof layer (104) is fixedly connected to a heat dissipation layer (105); and the outer wall of the heat dissipation layer (105) is fixedly connected to a wear-resistant layer (106).

3. The wear-resistant and highly flexible encoder wire according to claim 2, characterized in that: The insulating layer (101) is made of cross-linked polyethylene, the shielding layer (102) is made of copper foil, the buffer layer (103) is made of polyvinyl chloride, the waterproof layer (104) is made of polyurethane, the heat dissipation layer (105) is made of thermally conductive silicon wafer, and the wear-resistant layer (106) is made of silicon carbide.

4. The wear-resistant and highly flexible encoder wire according to claim 1, characterized in that: The plurality of reinforcing ribs (3) are evenly distributed in a circumferential manner outside the encoder wire body (4).

5. The wear-resistant and highly flexible encoder wire according to claim 1, characterized in that: A plurality of anti-slip strips are fixedly connected to the outer wall of the plug (5).

6. The wear-resistant and highly flexible encoder wire according to claim 1, characterized in that: The inner wall of the support plate (6) is provided with a thread groove corresponding to the thread rod (7), and the thread rod (7) is rotatably connected to the inner wall of the thread groove.

7. The wear-resistant and highly flexible encoder wire according to claim 1, characterized in that: A guide hole corresponding to the limiting rod (11) is provided on the inner wall of the support plate (6), and the limiting rod (11) is slidably connected to the inner wall of the guide hole.

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