Heat dissipation structure and low-voltage controller

By designing the heat dissipation structure of air-cooled, liquid-cooled and clamping mechanisms in the low-pressure controller, the problem of poor heat dissipation of existing low-pressure controllers is solved, and more efficient heat dissipation and longer service life are achieved.

CN222564159UActive Publication Date: 2025-03-04WUHAN LUOJIA HONGYI ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202421184290.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-04
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

Existing low-voltage controllers are prone to damage such as short circuits due to poor heat dissipation after a long period of use, and their service life is reduced.

Method used

A heat dissipation structure is designed, including air-cooling, liquid-cooling and clamping mechanisms. The air-cooling mechanism circulates air to cool down. The liquid-cooling mechanism uses the coolant to take away heat and fixes the heat exchange plate through the clamping motor to improve heat dissipation efficiency.

Benefits of technology

It effectively reduces the temperature inside the low-voltage controller, improves heat dissipation efficiency, extends the service life of the equipment, and avoids hazards such as short circuits caused by high temperatures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of low-voltage controllers, in particular to a heat dissipation structure and a low-voltage controller, which comprise an equipment shell and a cover plate detachably mounted on the upper end face of the equipment shell, air cooling mechanisms are arranged on the front side and the rear side of the upper end face of the cover plate, and a heat insulation seat is fixedly connected to the middle of the bottom face of an inner cavity of the equipment shell. An adjusting box is fixedly installed on the upper end face of the heat insulation base, limiting mechanisms are arranged on the front side and the rear side of an inner cavity of the adjusting box, a capacitor is installed in the middle of the upper end face of the adjusting box, and liquid cooling mechanisms are arranged on the front side and the rear side of the upper end face of the adjusting box; the beneficial effects are that through the arrangement of the clamping mechanism, the heat exchange plate can be attached to the side wall of the capacitor, on one hand, the shaking amplitude generated when the low-voltage controller works can be avoided, and on the other hand, the heat generated when the low-voltage controller works can be absorbed, so that the low-voltage controller works at the normal temperature all the time; and the heat dissipation effect of the whole device is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of low-voltage controllers, in particular to a heat dissipation structure and a low-voltage controller. Background Art

[0002] Low voltage controller refers to an electrical device that controls and protects electrical equipment in an electrical system where the AC voltage does not exceed 1000V and the DC voltage does not exceed 1500V. Its function is to protect electrical equipment and personal safety, effectively control the switching, starting and stopping of electrical equipment, and achieve the purpose of automatic control. When the evaporator fins are seriously dusted, the circulating air volume of the indoor unit is reduced, the refrigerant is insufficient, and the evaporator is frosted or frozen, the suction pressure may be too low.

[0003] The existing low-voltage controller will accumulate a lot of dust after working for a period of time, and the existing heat dissipation of the low-voltage controller is generally simply to cool the inside of the low-voltage controller through a fan. This heat dissipation method is not ideal in the high temperature environment in summer, resulting in the low-voltage controller being very likely to cause damage such as wire burst and short circuit after long-term use, and the service life is reduced. Therefore, a heat dissipation structure and a low-voltage controller are proposed to address the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a heat dissipation structure and a low-voltage controller to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A heat dissipation structure comprises an equipment housing, and a cover plate detachably mounted on the upper end surface of the equipment housing, air cooling mechanisms are arranged on the front and rear sides of the upper end surface of the cover plate, a heat insulation seat is fixedly connected to the middle of the bottom surface of the inner cavity of the equipment housing, an adjustment box is fixedly mounted on the upper end surface of the heat insulation seat, limiting mechanisms are arranged on the front and rear sides of the inner cavity of the adjustment box, a capacitor is mounted in the middle of the upper end surface of the adjustment box, an electrical component board is fixedly mounted on the inner side wall of the equipment housing, and liquid cooling mechanisms are arranged on the front and rear sides of the upper end surface of the adjustment box.

[0007] Preferably, the air cooling mechanism includes a dustproof plate fixedly installed on the upper end surface of the cover plate, a bracket rod is fixedly installed on the inner cavity side wall of the dustproof plate, a heat dissipation fan is fixedly installed in the inner cavity of the bracket rod, heat dissipation grooves are opened on the front and rear side walls of the device housing, and a power supply wiring is fixedly installed on the right side wall of the device housing.

[0008] Preferably, the limiting mechanism includes a transmission rod rotatably installed in the middle of the inner cavity of the adjustment box, a worm is fixedly installed on the left and right sides of the side walls of the transmission rod, a bidirectional screw is also rotatably installed on the left and right sides of the inner cavity of the adjustment box, a worm wheel is fixedly installed in the middle of the side wall of the bidirectional screw, and a movable seat is threadedly installed on the front and rear sides of the side wall of the bidirectional screw.

[0009] Preferably, the worm is meshingly connected with the worm wheel, the upper end surface of the thermal insulation seat is fixedly mounted with a clamping motor through a frame, the output shaft end of the clamping motor passes through an adjusting box and is fixedly connected with a transmission rod, a slide groove is provided on the upper end surface of the adjusting box, the movable seat slides in the inner cavity of the slide groove, and a heat exchange plate is fixedly mounted on the upper end surface of the movable seat.

[0010] Preferably, the liquid cooling mechanism includes a heat exchange coil fixedly mounted on the side wall of the heat exchange plate, and a coolant tank is placed on both sides of the upper end face of the regulating box. The right end of the heat exchange coil is connected to the coolant tank through a liquid outlet pipe, and the left end of the heat exchange coil is connected to the coolant tank through a liquid inlet pipe, and a circulating pump is fixedly mounted on the side wall of the liquid inlet pipe.

[0011] Preferably, the liquid cooling mechanism is provided with 2 groups in total, and the heat exchange plates are made of metal material.

[0012] A low voltage controller comprises the above-mentioned heat dissipation structure.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The low-voltage controller proposed in the utility model can adsorb the heat exchange plate on the side wall of the capacitor through the setting of the clamping mechanism. On the one hand, the device can clamp the capacitor, effectively reducing the shaking amplitude of the capacitor when it is working or carried. On the other hand, the heat exchange plate can absorb the heat generated by the capacitor when it is working. At this time, through the setting of the air cooling mechanism, the air in the inner cavity of the device shell can be circulated with the outside world, effectively reducing the temperature inside the device shell. Through the setting of the liquid cooling mechanism, the low-temperature coolant can take away the heat on the heat exchange plate, thereby further improving the heat dissipation efficiency of the entire low-voltage controller. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a side cross-sectional structural schematic diagram of the utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the housing of the utility model device;

[0018] Figure 4It is a schematic cross-sectional structure diagram of the regulating box of the utility model.

[0019] In the figure: 1. Equipment housing; 11. Heat insulation seat; 12. Heat dissipation slot; 2. Cover plate; 3. Air cooling mechanism; 31. Dustproof plate; 32. Support rod; 33. Heat dissipation fan; 4. Adjustment box; 41. Slide slot; 5. Limiting mechanism; 51. Transmission rod; 52. Worm; 53. Bidirectional screw; 54. Worm gear; 55. Moving seat; 56. Heat exchange plate; 57. Clamping motor; 6. Capacitor; 7. Electrical component board; 8. Liquid cooling mechanism; 81. Heat exchange coil; 82. Coolant tank; 83. Liquid outlet pipe; 84. Liquid inlet pipe; 85. Circulation pump. DETAILED DESCRIPTION

[0020] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1

[0021] See also Figures 1 to 4 , the utility model provides a technical solution:

[0022] A heat dissipation structure comprises an equipment housing 1, and a cover plate 2 detachably mounted on the upper end surface of the equipment housing 1, air cooling mechanisms 3 are arranged on the front and rear sides of the upper end surface of the cover plate 2, a heat insulation seat 11 is fixedly connected to the middle of the bottom surface of the inner cavity of the equipment housing 1, an adjustment box 4 is fixedly mounted on the upper end surface of the heat insulation seat 11, limiting mechanisms 5 are arranged on the front and rear sides of the inner cavity of the adjustment box 4, a capacitor 6 is mounted in the middle of the upper end surface of the adjustment box 4, an electrical component board 7 is fixedly mounted on the inner side wall of the equipment housing 1, and liquid cooling mechanisms 8 are arranged on the front and rear sides of the upper end surface of the adjustment box 4. Embodiment 2

[0023] On the basis of the first embodiment, in order to achieve air cooling and heat dissipation.

[0024] Furthermore, the air cooling mechanism 3 includes a dustproof plate 31 fixedly installed on the upper end surface of the cover plate 2, a bracket rod 32 is fixedly installed on the inner cavity side wall of the dustproof plate 31, a heat dissipation fan 33 is fixedly installed in the inner cavity of the bracket rod 32, heat dissipation grooves 12 are opened on the front and rear side walls of the equipment housing 1, and a power supply line is fixedly installed on the right side wall of the equipment housing 1. Embodiment 3

[0025] On the basis of the second embodiment, in order to achieve liquid cooling.

[0026] Furthermore, the limiting mechanism 5 includes a transmission rod 51 rotatably mounted in the middle of the inner cavity of the regulating box 4, a worm 52 is fixedly mounted on the left and right sides of the side wall of the transmission rod 51, a bidirectional screw 53 is also rotatably mounted on the left and right sides of the inner cavity of the regulating box 4, a worm wheel 54 is fixedly mounted in the middle of the side wall of the bidirectional screw 53, and a moving seat 55 is threadedly mounted on the front and rear sides of the side wall of the bidirectional screw 53;

[0027] The worm 52 is meshed with the worm wheel 54. A clamping motor 57 is fixedly installed on the upper end surface of the heat insulation seat 11 through a frame. The output shaft end of the clamping motor 57 passes through the adjustment box 4 and is fixedly connected to the transmission rod 51. A slide groove 41 is formed on the upper end surface of the adjustment box 4. The movable seat 55 slides in the inner cavity of the slide groove 41. A heat exchange plate 56 is fixedly installed on the upper end surface of the movable seat 55.

[0028] The liquid cooling mechanism 8 includes a heat exchange coil 81 fixedly mounted on the side wall of the heat exchange plate 56, and a coolant tank 82 is placed on both sides of the upper end face of the regulating box 4. The right end of the heat exchange coil 81 is connected to the coolant tank 82 through a liquid outlet pipe 83, and the left end of the heat exchange coil 81 is connected to the coolant tank 82 through a liquid inlet pipe 84. A circulating pump 85 is fixedly mounted on the side wall of the liquid inlet pipe 84. There are 2 groups of liquid cooling mechanisms 8, and the heat exchange plate 56 is made of metal. Embodiment 4

[0029] A low voltage controller comprises the above heat dissipation structure.

[0030] In actual use, after the user places the capacitor 6 on the middle of the upper end surface of the adjustment box 4, the user starts the clamping motor 57 to rotate the transmission rod 51. Since the worm 52 is fixedly installed on the side wall of the transmission rod 51, the worm 52 will drive the worm wheel 54 to rotate the bidirectional screw 53. The two ends of the bidirectional screw 53 are respectively threadedly connected with the moving seat 55. Under the constraint of the slide groove 41 on the vertical direction of the moving seat 55, the moving seat 55 will drive the heat exchange plates 56 on the front and rear sides to move on the side wall of the adjustment box 4. As the heat exchange plates 56 on the front and rear sides approach each other, the heat exchange plates 56 can be firmly absorbed. Attached to the side wall of the capacitor 6, on the one hand, the device can clamp the capacitor 6, effectively reducing the shaking amplitude of the capacitor 6 when working or carrying. On the other hand, the heat exchange plate 56 can absorb the heat generated by the capacitor 6 when working. At this time, the user starts the heat dissipation fan 33 to discharge the high-temperature heat in the device housing 1 to the outside, and then let the cold air from the outside enter the inside of the device housing 1. At this time, the whole device can circulate the temperature of the inner cavity of the device housing 1 with the outside, thereby effectively reducing the temperature inside the device housing 1 and ensuring the working life of the electrical components inside the device housing 1.

[0031] When the entire device is working in high temperature weather in summer, the user can start the circulation pump 85 to allow the low-temperature coolant in the coolant tank 82 to enter the heat exchange coil 81 through the liquid inlet pipe 84. At this time, the entire device can realize the function of heat exchange for the heat exchange plate 56, and then can dissipate heat for the capacitor 6, thereby improving the heat dissipation effect of the entire device. Afterwards, the high-temperature coolant in the heat exchange coil 81 flows back to the coolant tank 82 through the liquid outlet pipe 83, so that the coolant can form a complete loop, thereby effectively improving the heat dissipation quality of the entire device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A heat dissipation structure, comprising a device housing (1), and a cover plate (2) detachably mounted on an upper end surface of the device housing (1), characterized in that: Air cooling mechanisms (3) are provided on both the front and rear sides of the upper end face of the cover plate (2); a heat insulating seat (11) is fixedly connected to the middle of the bottom surface of the inner cavity of the device housing (1); an adjustment box (4) is fixedly mounted on the upper end face of the heat insulating seat (11); a limiting mechanism (5) is provided on both the front and rear sides of the inner cavity of the adjustment box (4); a capacitor (6) is mounted on the middle of the upper end face of the adjustment box (4); an electrical component board (7) is fixedly mounted on the inner side wall of the device housing (1); and liquid cooling mechanisms (8) are provided on both the front and rear sides of the upper end face of the adjustment box (4).

2. A heat dissipation structure according to claim 1, characterized in that: The air cooling mechanism (3) comprises a dustproof plate (31) fixedly mounted on the upper end surface of the cover plate (2), a support rod (32) fixedly mounted on the inner cavity side wall of the dustproof plate (31), a heat dissipation fan (33) fixedly mounted in the inner cavity of the support rod (32), heat dissipation grooves (12) are provided on the front and rear side walls of the device housing (1), and a power supply wiring is fixedly mounted on the right side wall of the device housing (1).

3. A heat dissipation structure according to claim 2, characterized in that: The limiting mechanism (5) comprises a transmission rod (51) rotatably mounted in the middle of the inner cavity of the regulating box (4), worms (52) being fixedly mounted on the left and right sides of the side walls of the transmission rod (51), bidirectional screws (53) being rotatably mounted on the left and right sides of the inner cavity of the regulating box (4), a worm wheel (54) being fixedly mounted in the middle of the side wall of the bidirectional screw (53), and moving seats (55) being threadedly mounted on the front and rear sides of the side walls of the bidirectional screw (53).

4. A heat dissipation structure according to claim 3, characterized in that: The worm (52) is meshingly connected with the worm wheel (54); a clamping motor (57) is fixedly mounted on the upper end surface of the heat insulation seat (11) through a frame; an output shaft end of the clamping motor (57) passes through the adjustment box (4) and is fixedly connected to the transmission rod (51); a slide groove (41) is formed at the upper end surface of the adjustment box (4); the movable seat (55) slides in the inner cavity of the slide groove (41); and a heat exchange plate (56) is fixedly mounted on the upper end surface of the movable seat (55).

5. A heat dissipation structure according to claim 4, characterized in that: The liquid cooling mechanism (8) comprises a heat exchange coil (81) fixedly mounted on the side wall of the heat exchange plate (56); a cooling liquid tank (82) is placed on both sides of the upper end face of the regulating box (4); the right end of the heat exchange coil (81) is connected to the cooling liquid tank (82) via a liquid outlet pipe (83); the left end of the heat exchange coil (81) is connected to the cooling liquid tank (82) via a liquid inlet pipe (84); and a circulating pump (85) is fixedly mounted on the side wall of the liquid inlet pipe (84).

6. A heat dissipation structure according to claim 4, characterized in that: The liquid cooling mechanism (8) is provided in two groups in total, and the heat exchange plate (56) is made of metal material.

7. A low voltage controller, characterized in that: The heat dissipation structure comprises any one of claims 1-6.